11 heinrich müller maschinenfabrik gmbh hmp umformtechnik gmbh incremental forming radial...
TRANSCRIPT
11
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Incremental forming
Radial oscillation of dies
Relative rotational movement between dies and workpiece
Rotary swaging: process
22
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: material flow
The rotary swaging process generates a homogenous material flow. The complete section of the workpiece is formed with similar strain. High forming ratios are possible, brittle materials can be formed.
33
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: FEM-simulation material flow
44
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: FEM-simulation tooling stress
55
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: operation principle swaging head
66
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: operation principle swaging head
77
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: number of dies
88
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: infeed swaging
99
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: infeed swaging
1010
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: plunge swaging
1111
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: plunge swaging
1212
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: swaging of non circular cross-sections
1313
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: swaging over a mandrel
1414
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: swaging over a mandrel
1515
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: swaging over a mandrel
1616
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: upsetting wall thickness
1717
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: local heating
1818
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: upsetting
1919
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
• dimensional application range: 0.2mm – 140mm outside diameter• very high forming ratios due to positive state of stresses• high flexibility / multiple design opportunities• low tooling costs / high life time of tooling• achieving high tolerances especially on the inside of tubular parts• possibility of producing very long parts as the forming force is applied radially• cold formed part / possibility of taking advantage of hardness increase• homogenous internal stress distribution / little deformation during heat
treatment
Highlights:
Rotary swaging
2020
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: machine design features
Counter Support
Heating Unit
Numerical Control Unit
Infeed Unit
Rotary Swaging Unit
2121
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: machine design features
2222
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: machine design features
2323
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging: examples of applications
2424
Heinrich Müller Maschinenfabrik GmbHHMP Umformtechnik GmbH
Rotary swaging
Thank you for your attention. We look forward to getting an opportunity of providing a metal forming solution to you.
You are kindly invited to visit our company or our website:
www.hmp.com