115 december 2003luciano musa radiation tests of the tpc fee cern, 30 august 2004 luciano musa –...
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115 December 2003 Luciano Musa
Radiation tests of the TPC FEE
CERN, 30 August 2004
Luciano Musa – CERN / PH - ED
Content
• System overview
• Radiation Levels at the TPC
• Radiation Facilities and Test Setup
• Characterization (TID and SEE) of the FEC components
• Custom (ALTRO and PASA)
• COTS (LDO, VREF, AMPLIFIERS, TRANSCEIVERS, BUFFERS, CAP., etc.)
• FPGA (ALTERA ACEX1K30)
• Characterization of RCU see the talks of D. Röhrich and C. Soos
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215 December 2003 Luciano Musa
Lo
cal M
onito
ra
nd
Co
ntr
ol BOARD
Controller
RCU
DCS ( 1 MB/s )
DDL ( 200 MB/s )
COUNTING ROOM
Each of the 36 TPC Sectors contains 6 Readout Partitions
COTS, FPGA
ON DETECTOR
Overall TPC: 4356 Front End Card 216 RCUs
Bu
s c
on
tro
ller
( c
on
f. &
R/O
)
FEC128 ch
1
1
2
2
12
13
DCS int.(Ethernet)
DAQ int.(DDL-SIU)
Trigger int.(TTC-RX)
FEC128 ch
FEC128 ch
FEC128 ch
FEC128 ch
FEC128 ch
CUSTOM, COTS, FPGA
DE
TE
CT
OR
TTC optical Link
(Clock, L1 and L2 )
Data Proc.and Memory
System Overview
PASSIVE COMPONENTScapacitors and resistors
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315 December 2003 Luciano Musa
Sum Flux with Ekin > 10MeV (cm-2 s-1)
Layers 1 2 3 4
absorber side 384 268 187 129
Non-absorber side 245 149 112 81
TID
@ TPCin 1.6 krad
@ TPCout 0.22 krad
Georgios Tsiledakis, GSI
Simulation with 4 scoring regions
Radiation Levels at the TPC
Agreement with A, Morsch and B. Pastircak
ALICE-INT-2002-28 Version 1.0
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415 December 2003 Luciano Musa
Radiation Facilities and Test Setup
Test (I)
2002
DUT Collimator
Beam Type: 65 MeV protons
Proton Flux: 1·108 , 5·108 p cm-2 s-1
100 krad in 30 min at this flux
Labview ServerX Server with Labview
2 m
EthernetLine
Labview Monitor
Test Bench
Scintillator
Attenuator
Test at UCL, Louvain-la-Neuve, Belgium
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515 December 2003 Luciano Musa
Test Setup for ALTRO and LDOPC Monitors
status and
errors
Continuous current
monitoring
Analog card
Regulator test
on daughtercard
Radiation Facilities and Test Setup
Test (I)
2002
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615 December 2003 Luciano Musa
CollimatorALTRO chip
Regulator Test
Fixture
Test (I)
2002
Radiation Facilities and Test Setup
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715 December 2003 Luciano Musa
PASA 0.35 µm CMOS
EPROM (CMOS)
Clock Driver0.18 µm CMOS
Analog BufferCMOS
Radiation Facilities and Test Setup
Test (I)
2002
FRONT END CARD
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815 December 2003 Luciano Musa
GTL Transceivers(BiCMOS)
VoltageReference(Bipolar)
Radiation Facilities and Test Setup
Test (I)
2002
FRONT END CARD
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915 December 2003 Luciano Musa
Collimator
Test Card usedto monitor
current
Radiation Facilities and Test Setup
Test (I)
2002
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1015 December 2003 Luciano Musa
Radiation Facilities and Test Setup
Test (II)
2003 - 2004
• Oslo Cyclotron
25 and 28 MeV external proton beam flux ~ 107 – 108 protons/s cm² Beam profile: spot 1.5cm x 1.5cm
Test (III)
2004
• TSL (Uppsala)
38 and 180 MeV external proton beam flux ~ 107 – 108 protons/s cm² Beam profile:
• spot 3cm
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1115 December 2003 Luciano Musa
Radiation Facilities and Test Setup
Test Setup for COTS and FPGA
Test (II) and TEST (III)
2003 - 2004
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1215 December 2003 Luciano Musa
Tested Parts (1/2)
Name Type Technology No. Parts TID (krad)
ALTRO-16 ADC + DP CMOS 4 312
PASA Shaping/Amp CMOS 4 96
MIC39151 Volt. Reg. Bipolar 12 30
MIC29371 Volt. Reg. Bipolar 10 30
TC1173 Volt. Reg. Bipolar 6 40
LP3962/61 Volt. Reg. CMOS 3 30
TI757 Volt. Reg. CMOS 2 30
OPA4364 OpAmp Bipolar 5 30
AD8604 OpAmp CMOS 8 30
MAX4254 OpAmp CMOS 1 30
TC1265 Ref. Volt. CMOS 2 84
LM4140 Ref. Volt. Bipolar 10 30
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1315 December 2003 Luciano Musa
Tested Parts (2/2)
Name Type Technology No. Parts TID (krad)
LM4040 / 41 Ref. Volt. Bipolar 10 30
LM385 Ref. Volt. Bipolar 10 30
STM-TS821 / 2 Ref. Volt. CMOS 4 30
GTL16612 Transceiver Bi-CMOS 8 48
MPC9109 Buffer CMOS 6 100
BAT54 Diode Bipolar 4 30
MMBT2222A BJT Bipolar 4 30
Electrolytic Cap Capacitors Tantalum 20 100
EPC1441 EPROM CMOS 10
ACEX1K30 FPGA CMOS 5 100
TOTAL NUMBER OF TESTED PARTS 146
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1415 December 2003 Luciano Musa
Custom Components - ALTRO
Register Check
2004 bits
PM Check
163840 bits
DM Check
655360 bits
Write Pattern
in Regs and Mem
Reset ALTRO
ALTRO Status
Register Check
Current Check
ADC Signal
Check
Resetrequested
Y
N
Start
ALTRO Test Loop
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1515 December 2003 Luciano Musa
analog current
standbydigital current
register errors
PM errors
DM errors
SEU errorsand other
protocol errors
ADC spikesand SEU
error counters
test phase
power status
Custom Components - ALTRO
ALTRO Test Program
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1615 December 2003 Luciano Musa
Memory Error Cross Section: 1.10·10-14 cm2 bit-1
Register Error Cross Section: 7.02·10-14 cm2 bit-1
Hamming Error Cross Section: 7.50·10-14 cm2 bit-1
47%53% 1 > 0 0 > 1
Error Cross Section
• Slightly more flips from 1 to 0 than from 0 to 1
• Digital current increases with dose (leakage
increases)
• Analog current stays the same
• ADC bit flips very rare
• Small spikes in analog part of ADC above 160 krad
Observations
Digital current vs Dose
0
20
40
60
80
100
120
140
160
180
0 100 200 300
Dose (krad)
curr
en
t (m
A)
total current
digital standby current
bit-flip ratioTest Results
Custom Components - ALTRO
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1715 December 2003 Luciano Musa
• After 2 weeks at room temperature: 43 mA standby current (+13.5% over total)
• After 3 months at room temperature: back to normal
• At a low flux, annealing and damage may compensate
Annealing
All 4 irradiated chips continue to work today
Custom Components - ALTRO
Test Results
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1815 December 2003 Luciano Musa
RegistersPedestalMemory
DataMemory
HammingMachines
SEU per hour
MTBF
0.023 0.36 1.43 0.0007
36 hours 168 minutes 42 minutes 58 days
For a sub-sector equipped with 200 ALTROS (1 RCU)
Worst-case figure
Innermost Readout Partition @ absorber side
System Level Consequences
Custom Components - ALTRO
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1915 December 2003 Luciano Musa
PASA Test Results
• No variations in current consumption
• No variations in baseline level
• No variations in gain
• Negative spikes observed frequently (due to high flux)
Test Procedure
• Monitoring of current consumption
• Repetitive acquisition of output of 16 ch.
• Monitoring of baseline value
• Monitoring of gain
• Automatic spike detection
Test Results (TID = 96 krad)Negative spikes in the baseline
0
70
AD
C
CO
UN
TS
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2015 December 2003 Luciano Musa
COTS – Voltage Regulators
beamstopped
Switch-offstill works
MIC39151
8 krad
MIC39151 died after 30 krad (switch-off still possible)
MIC39151 still usable for the TPC. Batch dispersion might be an issue
50 krad25 krad
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2115 December 2003 Luciano Musa
COTS – Reference Voltage Generators
2.44
2.46
2.48
2.5
2.52
2.54
2.56
2.58
2.6
2.62
0:0
0:0
0
0:0
0:1
6
0:0
0:3
2
0:0
0:4
8
0:0
1:0
4
0:0
1:2
0
0:0
1:3
6
0:0
1:5
2
0:0
2:0
8
0:0
2:2
4
0:0
2:4
0
0:0
2:5
7
0:0
3:1
3
0:0
3:2
9
0:0
3:4
5
0:0
4:0
1
0:0
4:1
7
0:0
4:3
3
0:0
4:4
9
0:0
5:0
6
0:0
5:2
3
0:0
5:3
9
0:0
5:5
4
0:0
6:1
1
0:0
6:2
8
0:0
6:4
4
0:0
7:0
0
0:0
7:1
7
0:0
7:3
3
0:0
7:4
9
0:0
8:0
7
0:0
8:2
5
0:0
8:4
2
0:0
8:5
8
0:0
9:1
4
Series1
1.225
1.226
1.227
1.228
1.229
1.23
1.231
1.2320:0
0:0
0
0:0
0:2
7
0:0
0:5
4
0:0
1:2
1
0:0
1:4
8
0:0
2:3
1
0:0
2:5
9
0:0
3:2
6
0:0
3:5
3
0:0
4:2
0
0:0
4:4
7
0:0
5:1
5
0:0
5:4
4
0:0
6:1
1
0:0
6:3
8
0:0
7:0
5
0:0
7:3
3
0.0
056
0:0
8:2
8
0:0
8:5
5
0:0
9:3
5
0:1
0:0
2
0:1
0:3
1
0:1
0:5
8
0:1
1:2
5
0:1
1:5
3
0:1
2:2
0
0:1
2:4
8
0:1
3:1
6
0:1
3:4
3
0:1
4:1
1
0:1
4:3
8
Series1
(1% output variation @ 45Krad)
(~21KRad/min)
(output stable within 0.3 %)
LM4041 (1.2V)
LM4040 (2.5V)
Vo
lta
ge
Vo
lta
ge
Time (hh:mm:ss)
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2215 December 2003 Luciano Musa
COTS – Operational Amplifier
TI OPA4364
0
0.5
1
1.5
2
2.5
0:00
:00
0:00
:21
0:00
:42
0:01
:03
0:01
:24
0:01
:45
0:02
:06
0:02
:27
0:02
:48
0:03
:08
0:03
:29
0:03
:50
0:04
:11
0:04
:32
0:04
:53
0:05
:14
0:05
:35
0:05
:56
0:06
:17
0:06
:38
0:06
:59
0:07
:20
0:07
:41
Exposition Time ( ~21 KRad/min)
Ou
tpu
t V
olt
age
Series1
(Output stable ‘till ~140 Krad)
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2315 December 2003 Luciano Musa
BJT MMBT2222ALT1
0
0.020.04
0.060.08
0.10.12
0.14
0:00
:00
0:00
:51
0:01
:41
0:02
:32
0:03
:22
0:04
:13
0:05
:03
0:05
:54
0:06
:44
0:07
:35
0:08
:26
0:09
:16
0:10
:07
0:10
:57
0:11
:48
0:12
:39
0:13
:29
0:14
:21
0:15
:12
0:16
:04
0:16
:55
0:17
:46
0:18
:40
0:19
:34
Exposition Time ( ~ 21KRad/min)
Vce
-sat
Series1(variations of 10 % in Vce-sat every ~140KRad)
COTS – Bipolar Transistor
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2415 December 2003 Luciano Musa
AVX 15 / 10
0
0.5
1
1.5
2
2.5
1 3 5 7 9 11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
Before irrad
After irrad
AVX 15 / 10
0
0.5
1
1.5
2
2.5
1 4 7 10
13
16
19
22
25
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
Before irrad
After irrad
(up to 120KRad)
COTS – Tantalum Capacitors
Vo
lta
ge
Vo
lta
ge
Time (ms)
Time (ms)
15uF / 10 V
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2515 December 2003 Luciano Musa
COTS – Other Results
• GTL16612 max TID > 80 krad SEU cross section 1.15·10-12 cm2 bit-1
• MPC9109 max TID > 50 krad SEU cross section 1.3·10-12 cm-2 bit-1
• EPC1441 preserves configuration at TID > 20krad
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2615 December 2003 Luciano Musa
COTS – FPGA (ACEX1K30)
TID is not a problem at the TPC levels
Two types of concern● Upsets in configuration SRAM cells● Single bit-flips in register elements (can be avoided by design)
The ACEX1K30 offers no direct readout of configuration SRAM● Indirectly detection of configuration upset through the internal logic
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2715 December 2003 Luciano Musa
11001
11101 01001
10001
11000
1101100111
10111 00011
00101
00110
01111
Finite State Machine (FSM) protected by Hamming encoding
Basic principle
00000
10000 01000
00100
00010
00001
State A
State BState C
X
Returns to the associatedstate if there is no external signal
producing a state transition
The arrival of Xproduces the
transition from A to B
1Bit-flip (SEU)
The signal Y producesThe transition form B to C,
Y
01100
Doble Bit-flip
Error
Arquitectura del Chip ALTRO
SEU Protection
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2815 December 2003 Luciano Musa
Serial Slow Control Network
SCSN
FPGA
Data in Data out
Serial Slow Control Network
SCSN
0000000100000001000000010000000100000001000000010000000100000000000000...0000000
0000000100000001000000010000000100000001000000010001000100000000000000...0000000
A fixed pattern is shifted through and compared for setups when read out.
COTS – FPGA (ACEX1K30)
Upset detection in ACEX devices
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2915 December 2003 Luciano Musa
COTS – FPGA (ACEX1K30)
Device Conf. Bits Cross Sec
ACEX1K30 470 000 4•10-11 cm2
Error rate per run (4 hours) Error rate per run
per device per system
FEC 1.15*10-4 0.52
Detection of configuration loss by BIST
FPGA reconfigured by on board EPROM