11h00bernardhhertlein18-06.pdf

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    Integrity Testing of Deep Foundations:A Critical Review of the State of the Art

    Bernard H. Hertlein, M.ASCE

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Maximizing the Reliability and Benefits

    of Integrity Testing

    Everyone on the project team has a role to

    play:

    Geotechnical Engineer soil information

    Structural Engineer test specification

    Contractor construction records & access

    Tester accurate test results

    Analyst - interpretation

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Factors Affecting the Quality of Integrity

    Test Data and Interpretation

    Understanding of the capabilities and

    limitations of each test method.

    Operator training.

    Increased affordability of advanced equipment.

    Expert software with automated acquisition

    and interpretation functions.

    Availability and review of other available

    information Analysis CollateralSEFE-7, So Paulo, Brazil - June 18, 2012

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    Nondestructive Integrity Test Options:

    Impulse Echo (Sonic Echo)

    Impulse Response (Sonic Mobility)

    Crosshole Sonic Logging

    Gamma/gamma Logging

    Thermal Integrity Profiling

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Impulse Echo Method

    Developed for pre-castdriven piles

    Very fast and economical

    Only measures lengthNot good in complex soilsor with variable cross-section

    Limited penetration depth

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Impulse-Echo Data

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Impulse-Echo Data Amplification

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Impulse Response Method

    Measures stiffness, length,

    cross-section and concrete

    quality

    Sensitive to shaft head

    condition

    Sensitive to surroundingsoils

    Not good with multiplereflectors

    Limited penetration depth

    Hammer with forcetransducer

    Geophone

    DataAcquisitionSystem

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Impulse Response Spectrum Data

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Crosshole Sonic Log Method

    Measures UPV of

    concrete

    Depth limited only bycables

    Good horizontal range

    (>10 ft)

    Sensitive to tubecoupling to surrounding

    concrete

    Concrete

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    CSL Data Processing

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Gamma/gamma Log Method

    Estimates concrete density

    Depth limited only by cable

    length

    Limited range (3-4 ins)

    Sensitive to proximity of

    vertical steel

    Sensitive to thickness ofcover concrete

    Sensitive to joints/ties

    000

    ConcreteAccess tube

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Reinforcing cage eccentric due to broken or missing centralizers

    Dotted circle indicates sphere

    of influence of test robe

    Nominal data

    Data skewed highby proximity of

    steel

    Concrete

    Data skewed low byproximity of soil and

    lack of steel

    Effects of Cage Eccentricity

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Thermal Integrity Profiling

    Infrared sensors can be used in CSL or GGL

    tubes to detect variations in temperature.

    Alternatively, strings of temperature sensors

    can be attached to the reinforcing steel

    during construction.

    The data is analyzed to delineate temperature

    variation caused by inclusions, lack of cover

    concrete or reinforcing cage eccentricity.Limited time window for testing, especially on

    smaller shaftsSEFE-7, So Paulo, Brazil - June 18, 2012

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    Selecting a Test Program

    Each test method has specific capabilities and

    limitations that must be considered when

    specifying the integrity testing program.

    Additional factors to consider are:

    Foundation type and size.

    Type of information required.

    Construction method.

    Soil conditions.

    Access conditions.

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Providing Access

    It is extremely important that the contractor

    provides the tester with good, safe access.

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Analysis Collateral

    Analysis Collateral is the additional informationthat should be reviewed when analyzing and

    interpreting integrity test data. It may include:

    Geotechnical exploration boring logs.

    Foundation design.

    Foundation Inspectors field records.

    Contractors daily records & concrete tickets.

    Automated monitoring system records.

    Concrete mix design.

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Categorizing Anomalous Data:

    Whats in a Name?

    After Amir, 2001

    Anomaly an irregularity in the data.

    Flaw an irregularity in the foundation

    that does not affect capacity or durability.

    Defect - an irregularity in the foundation

    that reduces capacity or durability.

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Determining Significance

    What is the design load on the shaft?

    Will the shaft work in side friction, end-

    bearing, or both?

    What is the location and extent of the flaw?

    Is the shaft a single, non-redundant

    foundation or is it part of a group?

    Will the shaft be subject to lateral orseismic loads?

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Conclusions

    If nondestructive integrity test methods are to provide

    accurate and reliable data for quality management of

    deep foundations, then:

    The selected test method must be appropriate for the

    site conditions and information required.The test operator must be properly trained with that

    specific method and equipment.

    The analyst must be experienced with that specific

    method and data format, as well as the constructionmethod used.

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Conclusions (continued)

    The contractor must cooperate with the tester to

    provide safe access and working conditions.

    All possible analysis collateral must be madeavailable to the testing firm.

    The significance of any reported flaws must bedetermined by the design team after careful

    engineering review.

    The design engineer and the contractor should

    consider if the test results can help improve thedesign and/or the construction procedure.

    SEFE-7, So Paulo, Brazil - June 18, 2012

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    Thank You

    [email protected]

    SEFE-7, So Paulo, Brazil - June 18, 2012