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120 3 842 538 281 (2013-11)MPS 5.0 | EcoFlow linking elements
EcoFlow – Manual roller sections bring everything closer
The manual linkage of workstations with EcoFlow eases worker strain because products and workpiece pallets are conveyed on manual slide sections.
121EcoFlow linking elements | MPS 5.03 842 538 281 (2013-11)
Assembly line operations are normally divided among multiple workstations. Besides making these workstations ergonomic, assembly line designers must also ensure that the various jobs and workstations are linked together in a way that maximizes efficiency and economy. Workers should not have to carry loads. At the same time, investment in such linkage need not be expensive, since the EcoFlow conveyor tracks work without any electric drive systems or controllers.
You can procure these conveyor tracks either fully assembled or as single components for self-assembly. A range of conveyor media allows you to optimally adapt the conveyor tracks to your goods: cardboard boxes and blister packs are carried on plastic or steel full-width
rollers, or you may choose to use slide sections. Its high level of stability also makes EcoFlow ideal for transporting heavy loads.
To complete your system you may add accessories such as stop gates for positioning materials at the workstation, or ball rollers for creating branch-offs and curves. All EcoFlow components are designed for use in combination with the products in Rexroth’s MPS and modular aluminum framing programs.
The system is fully ESD-compatible and may be used in ESD-sensitive areas.
124 Conveyor tracks126 Conveyor track components130 Stop gates and return stops131 Accessories
122 MPS 5.0 | EcoFlow linking elements 3 842 538 281 (2013-11)
EcoFlow application examples
Build frames for roller sections or manual slide sections using Rexroth strut profiles and connectors.
e EcoFlow can be combined with Rexroth's power-driven transfer systems. For more information visit www.boschrexroth.com
123
00137587
GD
H
B
E, F
CA
0013758700137588
50
100
b + 5
h
ca. 2000
00137588
I
C
D
EFG
B
H
A
EcoFlow linking elements | MPS 5.03 842 538 281 (2013-11)
Application 1: Manual slide section Application 2: Corner frame
For simple and efficient planning we recommend using MTpro! See pages 12 and 13 for more information.
Application 1 No.
A 1x EcoFlow conveyor track with stop plate 3 842 998 278
B 4x Strut profile 45 x 45 L 3 842 993 737
C 12x Bracket 45 x 45 3 842 523 561
D 4x Strut profile 45 x 45 L 3 842 993 737
E 4x Cap (with hole) 3 842 523 442
F 4x Leveling foot 3 842 352 061
G 2x Bracket 45 x 180 3 842 523 583
H 1x Strut profile 45 x 45 L 3 842 993 737
I 4x Bracket 45 x 45 3 842 523 561
Application 2 No.
A 4x Strut profile 45 x 45 L 3 842 993 737
B 1x Strut profile 45 x 45 L 3 842 993 737
C 1x Cap 3 842 502 674
D 6x Bracket 45 / 45 3 842 523 561
E 1x Cap (with hole) 3 842 523 442
F 1x Leveling foot 3 842 352 061
G 6x Inner bracket 3 842 535 571
H 1x Table top supports (set) 3 842 521 677
124 MPS 5.0 | EcoFlow linking elements 3 842 538 281 (2013-11)
ESD
10MTpro
f For supplying materials to workstations and in flow rack systems
f For the manual linking of workstations f Aluminum profile conveyor track f Full-width rollers available in plastic, steel or stainless
steel f Recommended conveyor track width: BF = container
width b + 5 mm f Rail holder for suspending to tubular cross tie:
preferably used in flow rack systems or at workstations for supplying materials in the accessory upright
f Stop plates suitable for the manual linking of workstations
f Save money by choosing the larger roller distance R f Available in ESD-conductive version
Condition on delivery: slide rail border mounted to the outside (BG=0)
EcoFlow conveyor tracks
0013909600137604
00137604
00125091
TM
18
16 16
20+3
28
1636
L
S(=1)
SF
FMb
R
00127232
00139033
BF
b = BF-5
bges = b+5+17
00139034
b = BF-83
bges = b+5+95
Conveyor track with rail holders 3 842 998 258A Version Disassembled, assembledESD Conductivity Yes, noTM Horizontal distance
between tubular cross ties355 ... 6000 mm
G Gradient 0 ... 10% (recommended: 6%)FM Conveyor medium Rollers in plastic,
steel, stainless steel
BF Conveyor track width 200 ... 1000 mmS Rail holder design With stop, without stopSF Lateral guide With, withoutR Roller distance 50, 100 mm
125
00127233
50 (R=0)100 (R=1)
BG=1 BG=0
00125092
L
28
00127231
SF
FMb
R
S(=1)
0012285000139005
00139035
BF = b+5
b
bges = b+5+12
BG=0
00139089
BF = b+5
b
bges = b+5+90
BG=1
3 842 538 281 (2013-11) EcoFlow linking elements | MPS 5.0
Conveyor track with stop plates 3 842 998 278A Version Disassembled, assembledESD Conductivity Yes, noL Conveyor track length 355 ... 6000 mmFM Conveyor medium Rollers in plastic,
steel, stainless steel
BF Conveyor track width 200 ... 1000 mmS Stop plate design With stop, without stopSF Lateral guide With, withoutR Roller distance 50, 100 mmBG Slide rail border Inside, outside
126
00138973
40
D
E
A, B, CF
00138974
BF = b+5
b
EL = b-75
b-73
BF = b+5
b
EL = b+3
b+5
F
00139011
EL - 5
EL
8 40
00139012
b
00139035d
39
45
2050
00139035e
22,5
5,5
10
45
1822
8
10
10
A, B, C
FE
MPS 5.0 | EcoFlow linking elements 3 842 538 281 (2013-11)
10
ESD
8
f Section profile with 10 mm groove on underside for mounting to strut profiles
f Guide profile for clipping to section profile with border on outside or inside. This allows for different conveyor track widths while using the same rollers. Available in ESD-conductive version
f Roller carrier with defined distances for a maximum of 5 rollers
f Full-width rollers available in plastic, steel or stainless steel
f Steel rollers suitable for use in building ESD-conductive conveyor tracks
f Rail holder for suspending to tubular cross tie: preferably used in flow rack systems or at workstations for supplying materials in the accessory upright
f Stop plates suitable e.g. for conveyor tracks used to manually link workstations
EcoFlow conveyor track components
127
00138972
G
D E F
I
J
ED
F
A, B, C
H
3 842 538 281 (2013-11) EcoFlow linking elements | MPS 5.0
F (N) EL (mm) ESD No.A EcoFlow roller – plastic 150 105 ... 605 3 842 994 989/L
225 3 842 525 740
325 3 842 525 741
425 3 842 525 742
525 3 842 537 164B EcoFlow roller – galvanized steel 500 105 ... 1005
ESD
3 842 994 988/L
225ESD
3 842 525 737
325ESD
3 842 525 738
425ESD
3 842 525 739
525ESD
3 842 537 163C EcoFlow roller – stainless steel 150 105 ... 1005 3 842 995 008/LD EcoFlow roller carrier 10
ESD
3 842 535 683E EcoFlow section profile 30 ... 6070 1 3 842 993 029/L
6070 20 3 842 537 321F Guide profile MV45 30 ... 3000 1 3 842 993 511/L
3000 10 3 842 525 443
30 ... 3000 1ESD
3 842 993 512/L
3000 10ESD
3 842 526 034G Rail holder with stop 20 3 842 537 664H Rail holder without stop 20 3 842 537 665I Stop plate with stop 20 3 842 537 593J Stop plate without stop 20 3 842 537 592
128 MPS 5.0 | EcoFlow linking elements 3 842 538 281 (2013-11)
Roller mount (K) f For fast and simple construction of conveyor tracks
using strut profiles with 8 or 10 mm slot. Can also be used in the 10 mm slot of the EcoFlow section profile
f Suitable for retrofitting rollers without having to disassemble the frame. The roller distance is variable.
Scope of delivery: includes fastening kit for 8 or 10 mm slot
Cap (L) f Cap for EcoFlow section profile with guide profile
50
45 4
00138976
00138975
50
8 10
9 8 2 7 3
108
00137597
00139009
Lmin = 3xa
amin
=50 50 50 40
00139008
EL
EL+21
KK
KK
L
No.K Roller mount, 8 mm slot 10 3 842 535 667
Roller mount, 10 mm slot 10 3 842 535 668L Cap 20 3 842 525 457
1293 842 538 281 (2013-11) EcoFlow linking elements | MPS 5.0
Ball roller (M) f For creating branch-offs or curves
Housing material: steel; galvanizedBall material: stainless steel
Transverse conveyor (N) f For connecting EcoFlow transfer sections
Bracket material: steel; galvanizedBall material: stainless steel
Corner piece (O) f For fastening EcoFlow transfer sections at same level
Material: PA; black, ESD-conductive
Stop (P) f For gently stopping the workpiece pallet. Fastened to
EcoFlow section profiles or strut profiles with 10 mm slot
Material: aluminum; anodizedScope of delivery: includes fastening kit for 10 mm slot
00138980
N
M
P
O
00139090
ø24
11,5 21
9,5
ø31
Ø15
,8
F = 500 N
F
00138978
2x
4x
00138979
4x
8x
00139091
M6
P
M N
O
ESD No.M Ball roller 20
ESD
3 842 541 008N Transverse conveyor Set
ESD
3 842 536 055O Corner piece Set
ESD
3 842 536 056P Stop Set 3 842 536 057
130
00138981
bA
B
00137600
BF = b+5
b
EL = b-75
b-73
00137601
BF = b+5
b
EL = b+3
b+5
MPS 5.0 | EcoFlow linking elements 3 842 538 281 (2013-11)
EL (mm) No.
A Stop gate 105 ... 1005 3 842 995 007/EL
225 3 842 537 894
325 3 842 537 895
425 3 842 537 896
525 3 842 537 897
B Return stop 105 ... 1005 3 842 995 017/EL
225 3 842 537 898
325 3 842 537 899
425 3 842 537 900
525 3 842 537 901
f Stop gate and return stop for positioning workpieces or containers
f When planning the system, remember to leave sufficient leg room. The stop gate and return stop require 45 mm more space below the bottom.
f We recommend using a workpiece pallet with corner pieces ()� 131) to provide a defined stopping surface.
Scope of delivery: includes fastening kit
EcoFlow stop gates and return stops
131
00138991
250
B
00138992
76
+12x3
16,510
4x 76
5x16
R26
3
16,5
16-2
2 21
5
10
D
00138990
250
A
00138993
a
E
00127150
C
200
BA
C
E
D
3 842 538 281 (2013-11) EcoFlow linking elements | MPS 5.0
ESD No.
A Protective covers — slide rail outside (BG=0) Set 3 842 537 583B Protective covers — slide rail inside (BG=1) Set 3 842 537 584C Brake 20 3 842 537 740
D Corner pieces for workpiece pallets SetESD
3 842 536 054
E Flexible bridge 20 3 842 537 950
Protective cover (A, B) f Protective cover to shield the EcoFlow guide profile
when loading the conveyor track. Select cover for border outside (BG = 0) or border inside (BG = 1).
Material: steel; galvanizedScope of delivery: 2 protective covers; includes fastening kit
Brake (C) f Brake for gently bringing containers to a stop
Material: steel; galvanized
Corner pieces (D) f Corner pieces for self-assembly of workpiece pallets f For isolating parts from the pallet queue, well-defined
guidance and stopping surfaces, good transition through curves and avoidance of edges where trapping may occur
Material: PA; ESDScope of delivery: 4 corner pieces including fastening kit
Flexible bridge (E) f Flexible bridge for easy material supply in the flow rack
system. The rail holder has a stop to halt the moving container, which can then be manually moved to an inclined position. – amax = 40° (tubular cross tie) – amax = 30° (double tubular cross tie)
Material: steel; galvanized Scope of delivery: includes fastening kit
EcoFlow accessories