1292667242494

Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008

You will need a craft knife or other sharp knife, a pair of scissors, some glue and a glue spreader.

The best type of glue to use is white school glue (PVA.)

Print out the parts sheets onto thin cardboard. Photocopier card is ideal. Notice that the parts pages are marked front and back. Print out a front page, flip it over, then print the back onto the same sheet. Leave the ink to dry completely before continuing.

Before cutting anything out, score along all the dotted lines and cut out any holes with a craft knife. Both these jobs are easier to do on full sheets of card.

Dashed lines are hill folds, dotted lines are valley folds. Cut along the solid lines. Grey areas show where to glue

Cutout

Dashed lines are hill folds

Dotted lines are valley folds

Black lines show where to cut.

Shaded areas show where to glue.

InstructionsInstructions

1

2

Fold round and glue together the two Tumblers. (1 - 2)

Fold round and glue the Tumbler Outer. (3)

Slide the Tumbler into place inside the Tumbler Outer matching the coloured ends then thread the long flap though the hole in the centre of the Tumbler and glue it to the other side of the Tumbler Outer. (4)

Cross section

of tumbler

Tumbler Tumbler Outer

Long Flap

Glue the Tumbler Outers to the inside of the plug. Note that the two flaps from the hole fold upwards and glue to the side of the Tumbler Outers. (5 - 8)


4

3

5

Roll round the Plug and glue down the ends of the Tumbler Outer. (9-12)

Glue the Plug closed. (13)

Thread the Keyway through the centre of the plug and glue it into place. (14 - 15)

Glue the two Covers into place on the end of the Plug. (16 - 17)

Roll round and glue the Cylinder. (18)

With the Tumblers pushed into place inside the Plug, push the Plug into the Cylinder.

Assemble the Box as shown here. (19-21)

Note that the box is shown upside down in this picture.


7

6

8

Seat the Cylinder into place in the Box and glue it into place. (22)

Glue the box base into place. (23-26) Turn the box over at this point.

Glue the Box Front and Box Back into place. (28)

The Key Inner gives the Key strength.

Fold the four Key inner sections as shown to the right. The triangle section in the middle makes these shapes surprisingly strong.


10

9

Finish the Key Inner the glue it into place inside the Key Outer.

Fold the Key Outer round and glue it together following the numbers on the parts.

Glue the Key Handle into place. The Key is now complete.

The Cylinder Lock is now complete. When no key is in place the Tumblers drop down so that they stick out of the Cylinder holes. This stops the Plug from rotating.

Insert the Key and the two Tumblers are lifted so that the they are lined up within the Plug. The Plug is now free to rotate within the Cylinder. The Cylinder Lock is unlocked!

Elephant Instructions 1 CYLINDER LOCK © Rob Ives / Flying Pig 2008Parts 1

Top

Top

FirstTu

mb

ler O

uter

6.6.

1212

Cu

t O

ut

Cu

t O

ut

Top Top

First Tumbler

Cu

t O

ut

Cu

t O

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Top Top

Second Tumbler

13

Fro

nt

Back

Inside of Plug

3

11

9. 9. 9. 9. 9.

9. 9

. 9.

9.

9.

11 11 11 11 11 11 1

1 1

1 1

1 1

1

7 7 7 7 7 7 7

7

7

7

5 5 5 5 5 5 5

5

5

5

INS

IDE

Cut Out

4

Tum

bler O

uter

Plug

Tumbler

Tumbler

Cylinder Lock Parts 1 Back

1717

1717

1717

1717

1717

1717

1717

1717

1717

1717

1717

1515

1515

1515

6.

6.

8

8

12

12

10

10

1616

1616

1616

1616

1616

1616

1616

1616

1616

1616

1616

1414

1414

1414

13

1111

1111

1111

1111

1111

55

55

55

55

55

3

2

2

1

2

2

1


15

15

15

1515

15

Fron

t

Top

Top

Keyway

Bac

k

14

14

14

14

14

14

Inside of Cylinder

Cu

t O

ut

Cu

t O

ut

Cu

t O

ut

Cu

t O

ut

18

Key Handle

10

11

12

16

15

14

13

9

8

Cyl

ind

er

Key

Ou

ter

INS

IDE


182222

2222

2222

2222

2222

2222

22

2222

2222

2222

2222

2222

2222

22

17

18

17

17

17

16

16

16

16

15

14

13

10

11

12

5 5

6 6

8 8

88 8

8

77

7

55

5

66

6 6


Cut Out

Cut Out

Cut Out

24

23

28

28

22

2222

22

22

22

28

28

22

22

2222

22

22

Cu

t o

ut

21

28

28

2121

28

28

21

20

19

Box

Plug End

Plug End

Bottom


25

20

19

Frame

26

6 Plug Back

Plug Front

21

21

21

21

17 17

17

16

16

16


Box End

Box EndBox Base

Key Inner

Cu

t O

ut

Top Top

SecondTumbler Outer

8 8

10 10

Cut Out

Cut Out

4 4 9 9

7 7 7

5 5 5

9 9 8

1 2

1 2

3 3

17

8 6 5

6 5

18

8

8

8

CYLINDER LOCK

CYLINDER LOCK

© Rob Ives

© Rob Iveswww.flying-pig.co.uk

3

4

26

25

Bo

ttom

Bo

tto

m

Tum

bler O

uter


9.9.9.9.9.9.9.9.9.9.

7 7 7 7 77 7 7 7 7

Front

28 28

28 28

Key Support

2

2

1

1

44

23

24

Base

Back

Bottom4

28 28

28 28

3

Bottom

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