12‘x20’ alexander hardtop gazebo with double roof assembly ... · c2 d d1a d1 d2 e e1 e1a e2 f...

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Assembly Manual 12‘x20’ Alexander hardtop gazebo with double roof Kozyard LLC Products © Copyright 2016 - 2019 Kozyard LLC. | All Rights Reserved.

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Page 1: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Assembly Manual

12‘x20’ Alexander hardtop gazebo with double roof

Kozyard LLC Products

© Copyright 2016 - 2019 Kozyard LLC. | All Rights Reserved.

Page 2: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3. Wearing protective gloves is recommended.

4.You may need a safety hat.

6.Please use a Phillips screwdriver.

8.For ease of construction, you may need to use a drill.

2.You will need one or more stepladders.

5.Use the hex keys in the box.

2+1.Two or more people are required for assembly.

7.Do not fully tighten screws prior to complete assembly.

Page 3: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

AX4E2X2

FX2 F1X2

GX4

J1X4

J2X4

KX1

K1X1

LX4 L1X2

HX4 H1X6

A1X2

BX2

B1X2

B2X2

CX2

C1X2

C2X2

DX2

D1aX2

D1X2

D2X2

EX2

E1X2

E1aX2

ITEMAA1

B1B2CC1C2DD1aD1D2EE1E1aE2FF1GHH1J1J2KK1LL1

B

DESCRIPTIONPole 4

22222222222222222

2

44

4

4

411

6

PoleBeamJointer BarSidewall TrackBeam

Beam

Beam

Jointer Bar

Jointer Bar

Jointer BarJointer Bar

Union BarUnion BarCorner CoverJoint CoverJoint Cover

BaseBase

Corner Solidifyng BarCorner Solidifyng BarInside Roof ConnectorOutside Roof Connector

Jointer Bar

Sidewall Track

Sidewall Track

Sidewall Track

QTY

page 1

Page 4: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

MX4U1X2

U2X2

U3X2

U4X2

U5X4 U6X8

U7X4

N1X4

NX2

N2X2

PX2

P1X2

Q1X2

Q2X2

Q3X2

Q4X2

RX8

TX2

T1X2

T2X2

R1X2 SX160

ITEMM 4

4

2

2

222222

2

2

22

222

2

4

48

160

8

N

N1

N2PP1Q1Q2Q3

Q4

R

S

T

T1T2U1U2U3U7U4U5U6

R1

DESCRIPTIONCorner Roof BarRoof BarRoof BarRoof Bar

Net Frame

Net FrameNet Frame

Finishing End

Finishing Bar

Finishing Bar

Finishing Bar Finishing Bar

Finishing Bar

Finishing Bar Solidifying Bar Solidifying Bar Solidifying Bar Solidifying Bar Solidifying BarIron Angle

Iron Angle

Finishing End Spacer

QTY

page 2

Page 5: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

V1X2

W1X2

X1X2

YX4

ZX72

Z1X6

Z2X6

Z3X2

Z4X2

1#X281+2

2#X24+2

3#X16+2

4#X152

5#X100+2

6#X8+1

7#X48+1

8#X8+1

9#X24+2

10#X4+1

11#X12+1

Y1X2 YaX4 Y1aX2

X2X2 X3X2 X4X2 X5X2 X6X2 X7X2 X8X2 X9X2 X10X2 X11X2 X12X2

W2X2 W3X2 W4X2 W5X2 W6X2 W7X2 W8X2

V2X2V3X2

V4X2VX8

V5X2

V6X2

Mosquito Sidewall

Metal Bracket

Hook

Screws

Solid Sidewall

Roof Panel

Roof Panel

Roof Panel

page 3

Page 6: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

A x4

L1 x2

1#x20

L x4

A1 x2

A

A

A1

L

L

L1L1

1#1#

1#

1#1#

1#1#

A1

Parts Required: Step 1:Set up Poles(Part A&Part A1)with stand plates (Part L&Part L1) using screws 1# as shown in diagram.

page 4

X4

X2

Page 7: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

B x2 F x2

1#x52B2 x2

B1 x2

① ②

BC

B1 B2C1 C2

1#

1#

1#

1#

B

CB

C

F

1#1#

1#1#

1#1#

Parts Required:

Step 2: Connect (Part C&Part B)into one beam using union bar (Part F) with screws 1#.

Connect parts(C2&B2) to the finished beam (C&B) using screws 1# as shown in diagram.

Attach Parts(C1&B1)to finished beam (C&B)using screws 1#.

page 5

X2

Page 8: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

E1 x2D1a x2D x2

D1 x2

D2 x2

E x2E1a x2

E2 x2

F1 x21#x76

① ②

DE

D

E

F1 1#1#

1#1#

1# 1#

1#

1#

1#

1#

DE

D1D1aE1 E1a

E2 D2

E

E1

E2

Parts Required:

Step 3: Connect (Part E&Part D)into one beam using union bar (Part F1) with screws 1#.

Connect parts(E2&D2) to the finished beam (E&D) using screws 1# as shown in diagram.

Attach Parts(E1,E1a,D1&D1a)to finished beam (E&D)using screws 1#.

page 6

X2

Page 9: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2#x24

3#x16

A

A

A

A

A1

A1

B

CD

E

B

CD

E

3#3# 3#

3#

2# 2#

2#

2#

A1

DE

Parts Required:

Step 4:Use Screws (2#&3#) toconnect poles and beams together as shown in diagram

page 7

X4

X4

X2

Page 10: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

J2 x4J1 x41#x32

1#1# 1#

J1

J2 J1

J2

J1

J2J1

J2

J1 J2

Parts Required:

Step 5: Affix the frame with corner solidifying bars (Parts J1&J2)using screws 1# as shown in diagram.

page 8

Page 11: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

8#x4

9#x24H x4G x4

①①

G

H

H

8#

8#

9#

9#

9#

9#

9#

Parts Required:

Step 6: Finish connecting beams using corner by corner cover (Part G) and screws 9# as shown in diagram.

2.Affix middle beams with middle poles using joint cover (Part H) and screws 9# and 8# as shown in diagram.

Affix middle beams using joint cover (Part H) and screws 9# and 8# as shown in diagram.

page 10

Page 12: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

4#x152 H1 x6

8#x4

①②

②②

4#

4#

4#

4#

8#H1

H1

H1

x7

x6

x7 x7 x7

x6 x6 x6

Parts Required:

Put 7 hooks to each slot of sidewall track (Part C2/Part B2)

Put 12 hooks to each slot of sidewall track (Part E2/Part D2)

Step 7:

page 11

C2 B2

E2 or D2

After finish hooks into tracks,then put H1 to lock them.

Page 13: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

M

M

M

M

M

N

N

N

N1

N1

N1

N1

N1

N2

N2

N2

K

1#

1#1# 1#

KM

M

N

N1

N1

N2

N2

1#

1#

1#

1#

K x1

M x4

N1 x4

N x2

N2 x2

1#x36

Parts Required:

Step 8: Set up roof frame

Connect the inside roof connect (Part K) with the conner roof bar(Part M)and roof bar(Part N,N1,N2)using screws1# as shown in diagram.

Attach corner roof bar (Part M) and roof bar(Part N,N2,N1) to main frame using screw 1#as shown in diagram.

page 12

Page 14: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

P x2 Q1 x2

Q2 x2R x4 1#

x6

P

P

Q1 Q2

Q1Q2

Q1

Q21#

1#R

① ①

① ①

Q1Q2P

Parts Required:

Step 9:Attach finishing bar(Part P,Q1,Q2)withfinishing end (Part R)using screws 1#to corner roof bar(Part M)asshown in diagram.

Affix finishing bar (Part Q1&Q2) to roof bars(Part N,N1&N2) using screws 1# as shown in diagram.

page 13

Page 15: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

1#x6

P1 x2 11#x12

Q3 x2

Q4 x2

P1 P1

Q3 Q4

Q4 Q3

P1

1#11# 11#

Q3 Q4

Q3 Q4

1#1#11# 11#

11#11# 1#1#

Parts Required:

Step 10: Attach net frame (Part P1,Q3&Q4) to finishing bar(Part Q1,Q2&P) using screws 11#&1# as shown in diagram.

page 14

Page 16: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

K1 x1

K K1

1# 1# 1#

K1

Parts Required:

Step 11: Connect outside roof connctor (Part K1) to inside roof (Part K) using screws 1# as shown in diagram.

page 15

Page 17: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Parts Required:

Step 12:Cover metal brackets(Part Z2,Z1Z3,Z4) to roof panels as shown inthe diagram.

page 16

Page 18: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

T1 x2

T2 x2

R1 x2

T x2

R x4 1#x12

T1T2

V1

V2

V3 V4 V V V V V5 V6

V1

V2

V3V4VVVVV5V6

T1 T2

T

1#

T

R1#

R

RR

R1 1# 1#1#

R1#

T1T2

1#R1

T T1T2

1# R 1# 1# 1#R1 1#

V1V2

V3 V4 V V V V V5V6

Parts Required:

Step 13:Push the roof panels(Part V,V1,V2,V3,V4)to upper roof as shown in diagram.

Attach upper roof bar (Part T,T1,T2) to upper roof with Finish ends (PartR& R1) using screws 1# as shown in diagram.

page 17

Page 19: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

1#x36U6 x8U5 x4 U7 x4

U1 x2

U2 x2

U3 x2

U4 x2

U1

U1

U2

U2

U3

U3

U4

U4

U7

U7

U7

U7

U6

1#

U5

1#

Parts Required:

Attach solidifying bars (Part U7,U3&U4)or(Psrt U1&U2)together to roof bar using iron angle(Part U6) andscrews 1# as shown in diagram.

Affix solidifying bars to corner bar using iron angle(Part U5)and screw 1# as shown in diagram.

Step 14:

page 18

U7 U7U6

1# 1#

Page 20: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Parts Required:

Step 15:Cover metal bracket(Part Z)to roof panels as shown in diagram.

page 19

Page 21: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Parts Required:

Step 16: Cover metal brackets(Part Z,Z2&Z1)to roof panels as shown in diagram.

page 20

Page 22: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

W 1W 2

W 3W 4

W 5W 6

W 7W 8X1

X2X3

X4X5

X6X7

X8X9

X10X11

X12

X1X2

X3X4

X5X6

X7X8

X9X10 X11

X12

W 1W 2

W 3W 4

W 5W6

W 7W 8

Overall roof assembly:

page 21

Connect roof as below:

Page 23: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

S x160 5#x100

6#x8

7#x48

10#x4

SS

S

S

10#

6#

6#

7#

7#5#

5#

Parts Required:

Step 17:Affix roof panels using screwsand spacers(Part S) as shownin diagram.

Attention:Put on one roof panel and fasten it accordingly before attaching second roof panel.

page 22

Page 24: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Parts Required:

Step 18:

1.Put on mosquito sidewalls and solid sidewalls as shown in diagram.

2.In the end,Check all screws are fixed tightly before using.

page 23

Page 25: 12‘x20’ Alexander hardtop gazebo with double roof Assembly ... · C2 D D1a D1 D2 E E1 E1a E2 F F1 G H H1 J1 J2 K K1 L L1 B DESCRIPTION Pole 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

© Copyright 2016 - 2019 Kozyard LLC. | All Rights Reserved.

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