12_dv6800_functional_diagrams_sheets_1-4_8f2918_30072007

A B C D E F G H J K L M N P Q R S T U V W X Y Z AA

T U V W X Y Z AAA B C D E F G H J K L M N P Q R S

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6800

2007 February REV. 30 8F2918

Kodak Dryview 6800 LASER IMAGER - System Functional Block / Wiring Diagram - Sheet 1 of 4

123456789

101112

1234

M10

M11

1234

to J17 on the PCB

120V AC Output for Processor Heaters123456789

101112

to J3 on the PCB

123456789

101112

to J3 on the SCB

to J1 on the FRB

123456789

101112

123456789

10

123456789

10

1234

to J1 on the DCB

PDBImaging Assembly

Bulkhead

123456789

101112

123456789

101112

123456789101112

Bulkhead

12345678

12345678

12345678

12345678

USB Mini-B

USB 2.0

USB A (Female)

USB A (Male)

Film Supply Board (FSB)

Middle

Lower

NOTE: This shows the FSB for the UpperDrawer. All 3 Drawers are identical.

Exposure Transport

FilterPlate

Exposure Transport Board (ETB)J16/P16

J1/P1

J5/P5

J2/P2

J15/P15

J3/P3

J1/P1 P12/J12

P7/J7

Main DoorInterlock

123456

ServiceSwitch

P17/J17

P10/J10

P11/J11

P4/J4(see Sheet 3)

24VGND

123

123

S4 (Feed Roller Open Sensor)

12RED

BLK

M121

123456

M2

123

S5 (Film at Feed Sensor)

123456789

101112131415161718

123

123M5

123

S2 (CupsEngaged Sensor)

123

S3 (Film Out Sensor)

12

M4

M3REDBLK

21

21

12

123456789

1011121314151617181920

1 2 3 4 5 6 7 8 9101112131415161718192021222324

ROLLBACK

S8 (Cartridge Present Sensor)

123

1 2 3 4 5 6 7 8 9101112131415161718192021222324

12RED

BLK

M6

12

S6 (Rollback Home Sensor)

123

S7 (Rollback Open Sensor)

123

P1RF Tag Antenna

12

1 2 3 4 5 6 7 8 91011121314

P4/J4

NUNU

NUNU

NU

NU

NU

NU

NU

123

JP2

JP4

Feed Motor Driver

Vac PumpVac Valve Driver

Pickup Motor Driver

123

J1/P1Start of Page (SOP)

AmpAmp

Output Latch

Feed RollerClose Motor Driver

Rollback Motor Driver

InputLatch

InputLatch

Enable

Enable

Enable

<

<

<

<

<

<

<

<

1 2 3 4 5 6 7 8 910

AB

AB Interlock-Out

Interlock-In

DataClockI2C

ResetCircuit

ResetSwitch

<

<

<

Happy

RF TagTranceiver

RF Transmit Data

RF Receive Data

Antenna

<

RF Tag ON

Cart-Present

Film-at-Feed

Feed-Home

Rollback-EndCups-EngagedRollback-HomePickup-Home

Film-Out

JP1Sense Inputs

(JP2 & JP4 are for factory use only)

321

321

PSEN

TX/RX

Factoryuse only}

Sense Inputs

Rollback End

Rollback Home

Interlock InInterlock Out

Drawer Closed

Cart. Present

Sense GND

Feed GND

Sense ON

U6

U5

U10

MicroProcessor

DRAWER_HAZARD_24

Reset

J4/P4

ShaftEncoder

123456789

1011

123456789

P21/J21

P2/J2

P5/J5

J9/P9

J8/P8

123

P6/J6

P8/J8

P13/J13

120V AC to DRE

DRE Wakeup

5V Sense Rtn5V Return5V Return24V Sense Rtn24V Return24V Return24V Return5V Sense5V DC5V DC24V Sense24V DC24V DC24V DC

5V/24V DCPower Supply

Secondary PCB

120V AC 15A

24V DC

Fan

12V DC

1 2 3J6

TP 120V

Primary PCB

J7

12

12V Wake-Up Signal From DRE

LineMatching Jumper Plug

120V AC

SW1

Power Input Line Filter

CircuitBreakers

Main Power Switch

Input Voltage Protection

Voltage Selector

Transformer w/ FusesCircuit Breaker, Secondary

DRE Soft-Off Relay Processor Interlock Relay

DC Output to PDB123456789

1011121314

P9/J9

123456789

1011121314

J9/P9

123456

1234

P6/J6V24_HAZ (Interlock Voltage from PDB)

1234

J10/P10

J8/P8

DRE Vid Out

USB A

123

Dicom Raster Engine (DRE)

1 2 3 4

HDD+5V/+12V

+5V/+12VDVD-ROM

Front PCB+5V/+12V

CF CardKB, USB, LAN

USB

USB

LAN_1G LAN_1G

USB

USBUSBLVDS LVDS

Rear PCB

IDE

PS2 - KBLAN

USB

SATAMotherboard

DC_FB8M_PWR

DC_FB8M_PWR

+5V/+12VPower Supply

Speaker

P3

1234

P4

1234

Flat

12345678

123456

P2

Inverter

P1

LCD

Local Panel

P5

Touch Screen/Backlight Controller

LVDS Interface, Audio

P3/J3

P6/J6

P2/J2

123456789

P1/J1

}

123456789101112

P10/J10

12345678

M21

123456

P5/J5

}+5V

+5V

+5V(A)

DataClockI2C

NU

I2CBuffer

Config Flash Mem

MicroProcessor and USBController

FPGA

Laser Drive(Analog)

PixelDAC

FlashMemory

+5V

+24V

NU

+5V(A)

NU

+5V

<

Data Path Board (DPB)+5V(A)

< <

<

SDRAM ImageMemory

+5V(USB)

12345678

DC to DCConverters

VoltageRegulators

- 5V(A)

+5V(A)+5V

AnalogPower}

Serial

DS4 DS6 DS5

Laser Enable

Micro Processor Boot Code

DataClock

I2C< <

< <

<

PixelData

ClockData

PWR_MON

< SOP

-SOS+SOS

FPGAProgramInterface

Gain and Offset DACs

12345678

DC to DC Conv./ Reg

Splitting Lens2% Beam Sample

U6A

LaserDiode LD1

Filter

+5V(A)

HF RF OSC

400MHz

TransDrive RFComp

Opt.SW /FET

EnableEnable

Gain

U1 Buf

0-2V

FeedBack

U6BAmp

Laser Driver Board

Optics Module

PD1

1314

1 2 3 4 5 6 7 8 9101112

1314

1 2 3 4 5 6 7 8 9101112

1314

1 2 3 4 5 6 7 8 9101112

1314

1 2 3 4 5 6 7 8 9101112

to the Turnaround Motor

to the Latch Motor

NU

V24_HAZ

NVRAM &I2C Port

ResetCircuit Reset

Switch

Reset

12345678

12345678

P31/J31

DriveTransistors(Bridge) Servo

Motor Driver

Digital SignalProcessor (DSP)

U2

Film at Entrance

RAM256 x 16

CPLD

U11

EEPROM 64K

U34

Micro Processor

Exposure ExitClampMotor Driver

ExposureEntranceClampMotor Driver

LineReceiver

123

123

S12

P8/J8

+5V

SER Data In

SER Data Out

Clock

DataClock

I2C

S14 EntranceClampSensor

S15Exit ClampSensor

}

<

<

+

+

+

-

-

-

A

B

C

}}}

Current Level

Current Level

Reset

<

<<

Reset

<

ABC

Film at Entrance

Enable Sensor

Hall UHall VHall W

Phase UPhase VPhase W

<

Power Module

On-boardSensors

<

<

<

<

-5V(A)

-5V(A)

-5V(A)

BlindmateConnector

Test Box �Connector

<<<<<<<

<<<<<<<

+3.3V

DS3 DS2

+3.3V

ResetSwitch

D5

D6

D7

D8

D9

D10

D27

D21

+5V

J1

123

D1 D3

+3V

D25

Programmable LEDs 1 - 6

V24 Hazard Present

TX & RX Data Factoryuse only

M12

Rollback Motor

PolygonSpinner Motor

S1 (PickupHome Sensor)

+24V

+24V

+24V

+5V

+5V

+5V

+3V

+5V

+12V

+24V

+24V

+5V

+5V

+5V

J102

J101

J1IEC 15A w/Filter

CB1

15A

15A

CB2

J100 21 4 3

F1

F2

117100

0

100117

0

0

120

J387654321

J2004321

J20112

15A

CB3

1 2 3

1 2

DC Voltage and Ground Legend

======

+24V

+5V-5V

+5V(A)-5V(A)

+3.3V

+12VPlus 24 Volt DC (Digital)Plus 12 Volt DC (Digital)Plus 5 Volt DC (Digital)Minus 5 Volt DC (Digital)Plus 3.3 Volt DC (Digital)Plus 5 Volt DC (Analog)Minus 5 Volt DC (Analog)=

A

=

=

=

24VGND =

Digital Ground

Motor Ground

Analog Ground

24 Volt Ground

+5V

U13

U2

Feed Sense ON

+5V

D5

U11

U3

U12

<

<<

+5V

NVRAM &I2C Port

U4

PickupMotor

Feed RollerClose Motor

Vacuum Valve

Vacuum Pump

FeedMotor

12

12

NC

NC

NO

+5V(A)

+5V(A)

- 5V(A)

- 5V(A)

A

A

A

Laser Beam toPolygon Mirror

A

U28

U24&U25

LASER_HAZARD_24

Laser OFF

U11

U1

U3 U20&U21U22&U23

A

< << <

U6Poly LockPoly Start

-USB+USB

JP1

Index

Polygon Mirror

Photo Sensor

U28

U29

U33

D2

U9U5

I2C

U3

U4

D29

Encoder Motor Power

Servo Motor

Enable Servo Motor

12345

S24 (AttenuatorPosition Sensor)

12345

P3/J3 Beam Power Monitor (BPM) Board

123456789

101112

J1/P1

DataClock

I2C

ResetCircuit

LineDriver

Amp

Amp+

-

Beam PowerPeak Detector Circuit

Attenuator Motor Driver

A to DConv.

MicroProcessor

Power Monitor

Beam Power &SOS Sensor

+5V(A)

+5V+24V

+5V -5V(A)

-5V(A)

NVRAM &I2C Port

+SOS

-SOS

A

EnableSensor

1234

M22

P2/J2

Attenuator Motor

<<

TouchScreen

NU

NU

U1

A

Jumper

3 Phase

<

I2C Addr_0

I2C Addr_1



16

15

14

13

12

11

10

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6800



S1

V3.3

GND2V5

MGND

V24_HAZ

GND1

D2J3

J1

JP1

J4

J5

FRB

SORT_HAZ_V24JP4

V5

GNDD1

S1

MGNDJ3

SCB

SCB - Sorter Control Board

Item Description

D1 Happy LED.

V5 Test Point for Digital 5 volts.

MGND Test Point for Motor Ground.

GND Test Point for Logic Ground.

SORT_HAZ_V24 Test Point for Sorter Hazard 24 volts.

ETB - Exposure Transport Board

Item Description

D1 (LED) TX data - Flashing indicates serial activity.

D2 (LED)

D3 (LED) RX Data - Flashing indicates serial activity.

D5 (LED) Programmable LED 1 - Flashes very fast to indicate DSP is running.

D6 (LED) Programmable LED 2 - Turns ON when Run command has been issued.

D7 (LED) Programmable LED - Velocity Lock (turns ON when Motor is turning at velocity setpoint).

D8 (LED) Programmable LED - Unused.

D9 (LED) Programmable LED - Flashing indicates DSP is running (flashes at 10 Hz rate).

D10 (LED) Programmable LED - Flashing indicates DSP is running (flashes at 5 Hz rate).

D21 (LED) Film at Entrance Sensor - ON = Film Present.

D25 (LED) V5 Present - ON = 5 volts to Board is present.

D27 (LED) V24 HAzard Present - ON = 24 volts present.

D29 (LED) Servo Motor 24 Volts - ON = Power to Servo Motor Bridge.

TP1 Test Point for CAP4QEP3 (Filtered Encoder Index).

TP2 Test Point for Ground.

TP3 Test Point for 3 volts DC.

TP4 Test Point for ADC3 (Digital POT V Gain).

TP5 Test Point for ADC2 (Digital POT U Gain).


TP7 Not used.

TP8 Not used.

TP9 Not used.

TP10 Not used.

TP11 Test Point for Reset (active low reset pulse).

TP12 Test Point for CAP6_QEP12.


TP14 Not used.

TP15 Not used.

TP16 Test Point for CAP1QEP1 (Filtered Encoder Phase A).

TP17 Test Point for CAP2QEP2 (Filtered Encoder Phase B).

TP18 Test Point for CAP5QEP4 (Filtered Interval).

TP19 Test Point for ADC5 - ITRIP.

TP20 Test Point for ADC0 - DAC test.



TP23 Test Point for Entrance Motor Home.

TP24 Test Point for Exit Motor Home.

TP25 Not used.

TP28 Test Point for ref U (Digital POT U Offset).


TP30 Test Point for ref V (Digital POT V Offset).

TP31 Not used.





TP46 Not used.



TP49 Test Point for V24 Hazard.




TP55 Test Point for Motor Phase U Hall Sensor.

TP56 Test Point for Motor Phase V Hall Sensor.

TP58 Test Point for Motor Phase W Hall Sensor.

J3 (Jumper) Pins Function1 - 2 Normally installed - Jumper placed on both pins.3 - 4 Normally not installed - Jumper placed on one pin only.5 - 6 Normally installed - Jumper placed on both pins.7 - 8 Normally not installed - Jumper placed on one pin only.9 - 10 Normally installed - Jumper placed on both pins.11 - 12 Normally installed - Jumper placed on both pins.13 - 14 Installed = Get parameters from internal Flash.

Not installed = Get parameters from E2.Normally not installed - Jumper placed on one pin only.

15 - 16 Installed = Do not run Servo Motor on power up.Not installed = Run Servo Motor on power up.Normally not installed - Jumper on one pin only.

J9 (Jumper) Boot Mode. Jumper on Pins 1 and 2 = RAM. Jumper on Pins 2 and 3 = Flash. Normal is 2 and 3.

J10 (Jumper) Programmable Jumper. Normal is Jumper on Pins 1 and 2.

J11 (Jumper) Expansion Port Voltage Selector. Normal is Jumper on Pins 1 and 2.

J12 (Jumper) Phase U+ Jumper. Normal is Jumper on Pins 1 and 2.

J13 (Jumper) Phase V+ Jumper. Normal is Jumper on Pins 1 and 2.

J29 (Jumper) Servo Motor Bridge Voltage Selector. Normal is Jumper on Pins 1 and 2.

J30 (Jumper) DSP PLL Voltage Selector. Normal is Jumper on Pins 1 and 2.

J42 (Jumper) Phase U Jumper. Normal is Jumper on Pins 1 and 2.

J43 (Jumper) Phase V Jumper. Normal is Jumper on Pins 1 and 2.

S1 Reset Switch.

FRB - Film Registration Board

Item Description

D2 (LED) Happy LED.

V24_HAZ Test Point for Hazard 24 volts.


V3_3 Test Point for Digital 3.3 volts.


GND1, GND2 Test Point for Logic Ground.

J4 (Jumper) Across Pins 1 and 2 Sensors are disabled. Across Pins 3 and 4 Sensors are enabled.

S1 Reset Switch.

FSB - Film Supply Board

Item Description

D5 Happy LED

DRAWER_HAZ_24 Test Point for Hazard 24 volts.



GND Test Point for Logic Ground.

JP2 (Jumper) Across Pins 1 and 2 Optical Sensors are enabled. Across Pins 2 and 3 is Normal Mode.

JP4 (Jumper) Across Pins 1 and 2 Feeder Reflective Sensor is enabled. Across Pins 2 and 3 is Normal Mode.

S1 Reset Switch.

PDB - Power Distribution Board

Item Description

D5 (LED) V24 present.

D6 (LED) 5 volts present.

D10 (LED) Happy LED.

D13 (LED) DRAWER_HAZARD_24 present.

D14 (LED) V24_HAZ present.

D15 (LED) LASER_HAZARD_24 present.

D16 (LED) SORT_HAZ_V24 present.

V3_3 Test Point for Digital 3.3 volts.


MGND1,MGND2,MGND3 Motor Ground.

GND1, GND2 Logic Ground.

V24_HAZ Test Point for Hazard 24 volts.

DRAWER_HAZARD_24 Test Point for Drawer Hazard 24 volts.

SORT_HAZ_24 Test Point for Sorter Hazard 24 volts.

LASER_HAZARD_24 Test Point for Laser Hazard 24 volts.

V24 Test Point for 24 volts.

JP18 (Jumper) Across Pins 1 and 2 LEDs D5, D13, D14, D15 and D16 are enabled. Across Pins 2 and 3 the LEDs are disabled.

JP19 (Jumper) Across Pins 1 and 2 LEDs D6 and D10 are enabled. Across Pins 2 and 3 the LEDs are disabled.

S1 Reset Switch.

PDB

JP2 JP16 JP1 JP3 JP4 JP5

JP6

JP7

JP11

JP12

JP8JP13JP10JP17

JP9

JP15

JP18

JP19

V24

S1

GND2

GND1

V3.3

V5

D10

D6

DRAWER_HAZARD D13

MGND3

D15LASER_HAZARD

V24_HAZD14

D16

SORT_HAZSERVICE1 MGND1

MGND2

JP8

DS1

DS13DS15DS4DS6DS9DS11DS14DS5DS2

S1

DS3

TP3

JP17

PCB

U31 U27 U22 U21 U30 U29 U28

JP10 JP11

DS12 DS10

DS16

JP18

DS8

TP2

TP1

JP4

JP3

TP4 TP5

J2

J3

J4

J1

DRAWER_HAZ_24

MGND

S1

GND

V5

FSB

D5

JP4

JP2

J4D27

J31

J21

D2

D29

J2 J8

J3

J5D25

D5 D6 D7 D8 D9 D10

D3S1

D1

J15

TP22TP31

TP58 TP56 TP55

TP53

TP49

TP30 TP28

TP29

TP8

TP42

TP7 TP9

TP15

TP13

TP52

TP20 TP24 TP2 TP19 TP21

TP26

TP45 TP46

TP10

TP23

TP43

TP44

TP12

TP1

TP51

TP25

TP17

TP18

TP16

TP4

TP5 TP6

TP3 TP14

TP47TP48

TP11

ETB

D21

J10J9

J30

J11

J12

J42

J13

J43

J29

PCB - Processor Control Board

Item Description

DS1 (LED) Motor Micro Happy LED.

DS2 (LED) K1 Relay (Flatbed High Voltage Return) Status. (ON = K1 - Flatbed high voltage return relay energized, Off = not energized. (K1 open).

DS3 (LED) Flatbed Thermal Cutouts Status. (ON = Thermal Cutouts OK, OFF = One or more Flatbed Thermal cutout open.)

DS4 (LED) Flatbed Left Extrusion 1 and 2 Heater Zones Active. ON = Heater active.

DS5 (LED) Flatbed Right Extrusion 3 Heater Zone Active. ON = Heater active.

DS6 (LED) Flatbed Center Extrusion 1 and 2 Heater Zones Active. ON = Heater active.

DS7 (LED) Drum Front Heater Zone Active. ON = Heater active.

DS8 (LED) Drum Rear Heater Zone Active. ON = Heater active.

DS9 (LED) Flatbed Right Extrusion 1 and 2 Heater Zones Active. ON = Heater active.

DS10 (LED) Drum Center Heater Zone Active. ON = Heater active.

DS11 (LED) Flatbed Left Extrusion 3 Heater Zone Active. ON = Heater active.

DS12 (LED) Drum Zone Return Active. ON = Heater active.

DS13 (LED) Cover Left Heater Zone Active. ON = Heater active.

DS14 (LED) Flatbed Center Extrusion 3 Heater Zone Active. ON = Heater active.

DS15 (LED) Cover Right Heater Zone Active. ON = Heater active.

DS16 (LED) Heater Micro Happy LED. Flashing = Micro OK.

TP1 V5 - Test Point for 5 Volts Supply.

TP2, TP3 GND - Test Point for Digital/Analog Ground.

TP4 V24_HAZ - Test Point for Hazard 24 volts.

TP5 MGND - Test Point for Motor Ground.

S1 Reset Switch.

Enable Encoder Motor Driver - ON = Driver Enabled.



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6

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6

5

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3

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1

6800



1 2 3 4 5 6 7 8 9101112

1 2 3 4 5 6 7 8 9101112

123456789

10111213141516171819202122

123

123

123456

M8

12

123456

M7

123

Film Registration Board (FRB)Power Distribution Board (PDB)

Sorter Control Board (SCB)123456

M19

M17123456789

10111213141516

123456

M18

123456

M16

123456

{{{{

MotorDriver

MotorDriver

MotorDriver

MotorDriver

123

S21 (Diverter Bin 2)

123456789

101112

123

123


123

123456789101112

12

SorterInterlock�Switch

NUPSEN RX/TX

Bin 4Diverter

Bin 2

Bin 3

Bin 1

Bin 3

Bin 1

Bin 4

Bin 2DiverterHome

1 2 3 4 5 6 7 8 9 10JP2

Happy

NVRAM &I2C Port

ResetCircuit

ResetSwitch

123

123

MicroProcessor

} NU

SORT_HAZ_V24

DataI2C

NVRAM &I2C Port

ResetCircuit

ResetSwitch

123

123

Film at Entrance MicroProcessor

NU

DataI2C

24VGND (NU)

V24_HAZ

NU

1 2 3 4 5 6 7 8 9 10JP1

Actuator Home

Center Home

JP5 JP2

RegistrationMotor Driver

Roller CloseMotor Driver

CenteringMotor Driver

NU NU NU NU

Film at Accum.

Top_Reg_SNS

321NU

Sensor GND

Jumper

J4

Happy

MicroProcessor

NU

+5V

Data

24VGND

+24VV24_HAZ

1 2 3 4 5 6 7 8 9101112

Clock

Clock

Clock

1 2 3 4 5 6 7 8 91011121314

DataClock

+5V

DRAWER_HAZARD_24

Air Intake Door & �Film Drawer Interlock

<

NU

NU

1 2 3 4 5 6 7 8 91011121314

DataClock

+5V

DRAWER_HAZARD_24<

NU

NU

1 2 3 4 5 6 7 8 91011121314

DataClock

+5V

DRAWER_HAZARD_24<

NU

NU

From Air IntakeDoor Interlock<

1 2 3 4 5 6 7 8

24VGNDLAZ_HAZ_24

NU

NU

+5V

DataClock

1 2 3 4 5 6

NU

NU

1 2

1 2

1 2 3 4 5 6 7 8 91011121314

24VGND

NU

NU

NU

4321

V24_HAZ

+24V MGND +5V GND

<

<

<

1 2 3 4 5 6 7 8 9101112

Data

24VGND

V24_HAZ

Clock

NUNU

1 2 3 4

DataClock

DataV24_HAZ

Clock

NUNU

123456789101112

SORT_HAZ_V24

Data

24VGND

+24VV24_HAZ

Clock

NU

123

123456

M20

1 2 3 4 5 6 7 8 910

123456

1 2 3 4 5 6 7 8 910

M15NU

NU

LatchMotorDriver

V24_HAZ DRAWER_HAZARD_24 LASER_HAZARD_24

NU

NU

<

>To Microboards�24V DC Interlock Voltages

SORT_HAZ_24

NU

Turnaround Motor Driver

DataClock

I2C Bus

I2C Bus

I2C Bus

Latch Closed<

Happy+5V �

Present

I2C Bus

V5 InterlockSense Voltages

<

Sorter Interlock <

<

Interlock Circuits (see Sheet 4)

P4/J4

P12/J12

P8/J8

P13/J13

P7/J7

P11/J11

P10/J10

P17/J17

P9/J9

P6/J6

P3/J3

J4/P4

J5/P5

J2/P2

J1/P1

J16/P16

J15/P15

J3/P3

P1/J1

J5/P5

P1/J1

J3/P3

Flatbed

Processor Control Board (PCB)

P3/J3 1 2 3 4 5 6 7 8 9101112

NUNU

24VGND

V24_HAZ

V24_HAZ

NUNU

V24_HAZ

123456

12

12

Fan - Make-up Air

Fan - Heat Exchanger

12Fan - Filter, Upper

12Fan - Filter, Lower

12Fan - Cooling, Front

12

Fan - Cooling, Rear

Fan - Processor Board12

Slip-Ring

BlackBrown

RedYellow

GrayWhite

White w/BlackGreen

Violet

Processor Drum

RTD1

RTD2

RTD3

1234

123456

P19/J19

P2/J2

P6/J6

P18/J18

12

1234

1234

Top Cutouts

Cover RTD

Cover Heaters

RTD Upper Plate 1

Heatrer (Orange w/ Black)

Thermal Cutoff #1

RTD Upper Plate 2

Heater (Blue w/ White)

Thermal Cutoff #2

Drum Air RTD

12

J22/P22

J11/P11

J7/P7

J16/P16

123

J9/P9

Bottom Cutoff

12

123456789

101112131415161718

123456789

1011121314

Flatbed RTDs

J8/P8

J10/P10

J12/P12

DataClock

<

<

NVRAM &I2C Port

ResetCircuit

ResetSwitch

Data

Clock

Reset

Reset

123456

M13

123456

M14

J4/P4

{{

Drum &Flatbed Motor Driver

CoolingSection Motor Driver

12345678

Constant�Current Source

for RTDs

to J8 on the Power Module

P17/J17

1 2 3 4 5 6

V24_HAZ

RTD Select (1 of 13)

Scans RTDs

RTD Current Switches

ActivatesSelected RTD

MUX ABC

A to D Converter

RTD AnalogVoltage MUX

Clock

RTD Voltage �Reading

Serial Digital

V +

V -

Analog Voltage

120V AC

... ReadsSelected RTD

I2C

Micro Processor

Micro Processor

RTD 1A

Heater 1A (Red)

Heater 1B (Green)

RTD 1C

Heater 1 C (Blue)

Extrusion 1

Thermal Cutoff #3

Extrusion 2

Heater 2A (Black)

RTD 2B2

Heater 2B (Gray)

Heater 2C (Brown)

Thermal Cutoff #4

Extrusion 3

RTD 3A

Heater 3A (Yellow)

RTD 3B

Heater 3B (Purple)

RTD 3C

Heater 3C (Orange)

Thermal Cutoff #5

P1/J1

1234

1234

123

J2/P2

1234

J3/P3

S16

1 2 3 4

P1/J1

DataClock

I2C

ResetCircuit

NVRAM

< << <

NU

OSCFreqDiv.

MicroProc. Amp

Amp

A to DConv

16 MHz

Happy

Film at Dens.

S17

S16

<<

Film at Entrance

<<

< <

Heater Zone 1

Heater Zone 2

Heater Zone 3

123456

12345678910

<

<

<



to Main Door Interlock

to Service Switch

to J8 on the DPB

to J1 on the FSB

to J1 on the FSB

to J1 on the FSB

to J4 on the ETB

...

SSR's (12)

(SwitchesAC Powerto Heaters)

Test Box Connector

Enable �Sensors

>

Jumpers for factory use only

V24_HAZ

I2C

Heater Happy

DS16

U9

Motor Happy

DS1

U19

{

SSR

Enable

120V AC

120V AC Return

120V AC �Return

<

<

EnableFans

Enable Fans

{

U5

K2

{

{

120V AC Return

Enable AC� Power

K1

DS3

<

Flatbed �Heaters

U14 & U15

DS2

U12 & U17

123

JP18

D6 D10

123

TX/RX

123

PSEN

Note: Jumper blocks TX /RX and PSEN for� factory use only.

NVRAM &I2C Port

ResetCircuit

Reset

Reset�Switch

123

JP19

>

DC Power �To Microboards�

1 2 3 4 5 6 7 8 9 10SERVICE1

NUNU

Test Box Connector

{

24VGND

NU

I2C Bus

+24V DC

+5V DC

Enable �Sensors

. . .{12 Lines

...

12 Lines�120V AC

Enable SSRs

DS4 - DS15 (LEDs for Heaters,�See Sheet 2)

<<

<<<

<

120V AC for Heaters

{Jumpers forfactory use only

Test Box Connector

S19 (Latch Sensor)

Latch Closed

24VGND

24V Power Disconnect Relay

D5 D14 D13 D15 D16

S11 (RollerActuator Sensor)

S10 (CenteringHome Sensor)

RollerDriveMotor

M9 RollerOpen/Close Motor

12

Centering Motor

S9 (Accum. Film Detect Sensor)

F1

F2

F3

F4

F7

F6

F5

S20 (Diverter Bin1)


+24V

+24V

+24V

+5V

+5V

+5V

+5V

+24V

+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V

+24V

+5V

+5V

+5V+5V+5V

+5V

+5V

+5V

+5V

+5V

+5V

+24V

+5V

+5V

+5V

+5V+5V

+5V

+5V

+3.3V

+5V

<

DC Voltage and Ground Legend

======

+24V

+5V-5V

+5V(A)-5V(A)

+3.3V

+12VPlus 24 Volt DC (Digital)Plus 12 Volt DC (Digital)Plus 5 Volt DC (Digital)Minus 5 Volt DC (Digital)Plus 3.3 Volt DC (Digital)Plus 5 Volt DC (Analog)Minus 5 Volt DC (Analog)=

A

=

=

=

24VGND =

Digital Ground

Motor Ground

Analog Ground

24 Volt Ground

D2

D1

D2

Cooling RTD

+24V

Jumper

Densitometer�Film Detect

Density

Fiducial

Densitometer Lightsource Board (DLB)

Densitometer Control Board (DCB)



16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

6800



SORT_HAZ_V24

FILM SUPPLY BOARDSUpper, Middle, Lower

REGISTRATION BOARDEXPOSURE TRANSPORT BOARD PROCESSOR CONTROL BOARD TURNAROUND MOTOR LATCH MOTOR

PROCESSOR HEATERS

LASER DRIVER

SORTER CONTROL BOARD

InterlockSystem

LowerDrawerJumper

MiddleDrawerJumper

UpperDrawerJumper

+24VPDB K2 V24

V24

+24V

V24

V24

PDB K3

PDB K1

NC

NC

NC

Main Door Switch

PDBD11

PDB D8

NO

Service Switch(Normal Mode)

SorterInterlock Switch

DPB K1

PMOD K2 120VAC

-AVCC

LASER_HAZARD_24

V24_HAZ

DRAWER_HAZARD_24

LaserHazard Relay

SWITCH and ConditionSORTER

DIVERTERS

TURNAROUND/ EXPOSURE TRANS/

PROCESSOR/ REGISTRATION/ LATCH MOTOR

FILM SUPPLYPROCESSOR

ACLASER

MAIN DOOR Open OFF OFF OFF OFF OFF

SORTER Open OFF ON ON ON ON

Any DRAWER Open ON ON OFF ON OFF

SERVICE SWITCH in Service Mode ON ON ON ON OFF

All Closed - Normal Mode ON ON ON ON ON

SERVICE SWITCH Unplugged ON ON ON ON OFF

CIRCUITBREAKERS

FAN

POWER MODULE

EMI/RFI FILTER

DVDDRIVE

COMPACT FLASH

LAPTOPCONNECTOR

KEYBOARDand MOUSECONNECTOR

USB CONNECTOR

DRE SYSTEM

HARD DISK DRIVE

FAN

LOCAL PANELCONNECTOR

DATA PATH TOOPTICS MODULEUSB CONNECTOR

NETWORKCONNECTOR

POWER SUPPLY

FrontInput CF

LVDS

I1

M15

S16, S17, S18

M20

S19

M16 - M19

S20 - S23

I3

I4

M7

M8

S9

S25

M9S10

S11

S7

M6

S6

S8

M14

M13

S13

S12

S14S15

M10M11

M12

M21, M22, S24

S1S2

S3S5

S4

M1M2

M5

M4

M3

USB CONNECTOR

PDB K4

SWITCH

DRE POWER

Ref Des Description Home/Default LimitPICKUP MODULE

M1 (u, m, or l) Feed Roller Open/Close Motor Home = Open Limit = Close

M2 (u, m, or l) Feed Roller Drive Motor OFF ON

M3 (u, m, or l) Pickup Drive Motor Home = Up (Film at Feed) Limit = Cartridge Bottom

M4 (u, m, or l) Vacuum Pump OFF ON

M5 (u, m, or l) Vacuum Valve Closed Open

S1 (u, m, or l) Pickup Home Sensor Blocked = Pickup Home Unblocked = Pickup Not Home

S2 (u, m, or l) Cups Engaged Sensor Unblocked = Home & Other Blocked = Various

S3 (u, m, or l) Film Out Sensor Blocked = Film Out Unblocked = Film Surface

S4 (u, m, or l) Feed Roller Position Sensor Blocked = Open (or Closing) Unblocked = Closed (or Opening)

S5 (u, m, or l) Film At Feed Sensor No Reflection = No Film at Sensor Reflection = Film at Sensor

ROLLBACK MODULE

M6 (u, m, or l) Rollback Motor Home = Closed Limit = Open

S6 (u, m, or l) Rollback Home Sensor Blocked = Home Unblocked = Not Home

S7 (u, m, or l) Rollback Open Sensor Blocked = Fully Open Unblocked = Not Fully Open

S8 (u, m, or l) Cartridge Presence Sensor Blocked = No Cartridge Unblocked = Cartridge Present

FILM REGISTRATION MODULE

M7 Centering Motor Home = Arms Retracted Actuated = Arms Extended to Film Size

M8 Roller Drive Motor Default = OFF ON (Bidirectional)

M9 Clamp Motor Home = Rollers Closed Actuated = Rollers Open

S9 Accumulator Film Detect Sensor No Reflection = No Film at Sensor Reflection = Film at Sensor

S10 Centering Home Sensor Blocked = Home Unblocked = Not Home

S11 Clamp Sensor Blocked = Closed (Home) Unblocked = Not Home

S25 Temp/RH Sensor NA (Analog Sensor) NA (Analog Sensor)

EXPOSURE TRANSPORT MODULE

M10 Entrance Clamp Motor Home = Up Limit = Closed

M11 Exit Clamp Motor Home = Up Limit = Closed

M12 Transport Drive Motor OFF ON

S12 Entrance Sensor No Reflection = No Film at Sensor Reflection = Film at Sensor

S13 Start Of Page Sensor Board 0 = Dark 1 = Light Detected

S14 Entrance Clamp Sensor Blocked = Rollers Open Unblocked = Rollers Not Fully Open

S15 Exit Clamp Sensor Blocked = Rollers Open Unblocked = Rollers Not Fully Open

OPTICS MODULE

M21 Polygon Spinner Motor Lock Signal Low = Spinner up to Speed Lock Signal High = Spinner not up to Speed

M22 Attenuator Motor Home = Minimum Attenuation Limit = Maximum Attenuation

S24 Attenuator Home Sensor Blocked = Home Unblocked = Not Home

THERMAL PROCESSOR MODULE

M13 Drum & Flatbed Drive Motor NA NA

M14 Cooling Section Drive Motor NA NA

TURNAROUND MODULE

M15 Roller Drive Motor NA NA

S16 Density Sensor NA (Analog Sensor) NA (Analog Sensor)

S17 Densitometer Fiducial Sensor NA (Analog Sensor) NA (Analog Sensor)

S18 Densitometer Film Detect Sensor Unblocked = No Film at Sensor Blocked = Film at Densitometer

SORTER MODULE

M16 Diverter Bin 1 Motor Home = Up Limit = Trip Sensor




S20 Diverter Bin 1 Position Sensor Blocked = Diverter Home Unblocked = Diverter Not Home




INTERLOCKS / LATCHES / SWITCHES

I1 Supply Interlock Jumper Engaged = Connected Disengaged = Not Connected

I3 Main Door Interlock Closed Open

I4 Sorter Interlock Closed Open

M20 Latch Motor Home = Open Limit = Open, Trip Sensor

S19 Latch Position Sensor OFF = Locked ON = Released

Ref Des DescriptionF1 Filter Fan, Upper Processor ON/OFF

F2 Filter Fan, Lower Processor ON/OFF

F3 Cooling Fan, Front Processor PWM (used by both Cooling Fans)

F4 Cooling Fan, Rear Processor PWM (used by both Cooling Fans)

F5 Heat Exchanger Fan Processor ON/OFF

F6 Make-up Air Fan Processor ON/OFF

F7 Processor Board Fan Processor Not S/W Controlled

Control TypeLocation

SORTER

TURNAROUND

PROCESSOR

IMAGING AY

ROLLBACK

PICKUP

FILM REGISTRATION

F3

F2

F4

F1

F5

F6

F7

12_dv6800_functional_diagrams_sheets_1-4_8f2918_30072007

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