13. 　 Indian Issues, Reports and Discussions

25th JOINT TECHNICAL LIAISON MEETING

April 16-17, 2015Tokyo, Japan

Japan: KomatsuTakayuki MAMIYA

13.1 Safety Standards and Regulations and Industry Association

Summary of Regulation in India

Engine emission

Safety

New safety regulation will cover all CEMM including crawler type and wheel type.

CMVR applicable criteria (major points) = engine output<560kW, axle load<10.2 ton

13.3

13.2

13.4

Under discussion in Authority & Industry group

Detail in 17.2.15India Engine Emissions

Abbreviated name

• Automotive Industry Standards Committee (AISC)• Automotive Research and Association of India (ARAI)• Bureau of Indian Standards (BIS)• Construction Equipment Vehicle (CEV)• Construction Earthmoving Mining Material handling (CEMM)• Central Motor Vehicle Rules (CMVR)• Central Pollution Control Board (CPCB)• Directorate General of Mine Safety (DGMS)• Department of Heavy Industry (DHI)• Indian Construction Equipment Manufacturers Association (ICEMA)• Indian Diesel Engine Manufacturers Association (IDEMA)• Ministry of Environment and Forest (MoEF)• Ministry of Heavy Industry and Public Enterprises (MoHIPE)• Ministry of Road Transport and Highways (MoRT&H)• Ministry of Shipping, Road Transport and Highways (MoSRT&H)

13.2 DGMS Mining Requirements

DGMS Safety Requirements on Dump Trucks. (Circular No 5 dated 2010/10/13)DGMS Safety Requirements for all type of equipment. (Circular No 9 dated 2008/12/02)

DGMS (Directorate General of Mines Safety) is a Govt. of India Regulatory body under the Ministry of Labor and Employment, responsible for controlling Safety aspects of Mines in India.

Through Various Circulars in the past, DGMS directed Equipment users for purchase of equipment which meet safety features introduced by DGMS time to time. DGMS is now very serious in users adhere to the directives, and asked to incorporate such requirements in their Inquiries / Tenders, OR face disciplinary action leading to imposing of section 22 of The Mines Act, 1952.( stoppage of Dump truck operations ).

DGMS Safety Requirements

Phase I - 25 Safety Requirements

HD465-7E0HD785-7

(1) Status / Dump Trucks

Many items in DGMS will be included in the Indian Standards.

Phase II - 12 Safety RequirementsNo DGMS Requirement Phase 11 Audio Visual Alarm while reversing2 Automatic Fire Detection & suppression System3 Pressure Vessel test4 Rear Vision System5 ROPS 6 Turbocharger guard

7Fire resistant hydraulic hoses in place of ordinary hoses todecrease chances of fire. All the sleeves and conduits wherecable/ wires are passed shall be fire resistant.

8 Seatbelt9 Provision of two brakes10 Reflex Reflector Devices11 Battery Cut off switch12 Vent valve of Hydraulic tank should be removed without any tool.13 Retarder Brake14 Propeller Shaft Guard15 Cabin Guard Extension16 Load Indicator and Recorder17 Body Lift Lock18 Seat Belt Reminder19 Beacon Light & Starting Alarm20 Limiting Speed Device 21 Mechanical Steering Lock22 Proximity Warning Device23 Auto Dipping System24 Protection of Operator against collision25 Blind Spot Mirror

No DGMS Requirement Phase 21 Inclinometer2 Automatic Application of Parking Brake3 Test kit for Automatic Fire Suppression System4 Sleep Sensor5 Tyre Pressure Monitoring System6 Fog Light7 Seat Belt Warning (Visual & Audio)8 Blocking of Tyre Movement9 Radiator Cap (Pressure release type)10 Ergonomics Surveyed Certificate11 Noise Survey Certificate12 Vibration Survey Certificate

DGMS Safety Requirements

(2) Status / Other Models (H/E, WL, MG, BD etc.)

Machine TypeNumber of safetyrequirement

Requirement Example

Hydraulic Excavator 15

Audio- visual alarm while reversing・ All function cut off switch・ Rear vision system・ Battery cut off switch, etc.・

Wheel Loader /Motor Grader

16

Audio- visual alarm while reversing・ Proximity warning device・ Propeller shaft guard・ mechanical steering lock・ Battery cut off switch・ ROPS, etc.・

Bulldozer 12

Audio- visual alarm while reversing・ ROPS・ Battery cut off switch・ Seat belt, etc.・

13.3 Road Circulation Requirements / Certificates (CMVR)

CMVR : Central Motor Vehicle Rules

COP (Conformity Of Production) Test to be conducted once in every two years.TAC (Type Approval Certificate) Only the first time

Noise Emission Regulation

DGMS/BIS proposal OEMs noise guideline proposal

1) Noise regulation draft was proposed by DGMS with difficult target.

2) OEMs made new proposal based on existing machine noise data, and accepted by BIS. - Dump Trucks, Hydraulic Excavators, Wheel Loaders, Bulldozers, Motor Graders –

3) Noise Regulation to be notified after CPCB approval.

Environmental noise <85 dB at 15m

Operator ear noise < 80 dB

-3dB

Applicable range : engine output < 500 kW (NET)(Environment)

-5dB

A: fixed value according to a machine type, B: 11, P: Engine power-kW

Environmental Noise (by ISO6393-static) < A + B x log P dB(A)

Phase I (static operation) (01/04/2017 - )

Environmental Noise (by ISO6395-dynamic) < A-3 + B x log P dB(A)

Phase II (dynamic operation) (01/04/2020 - )

Applicable range : All power range (Operator)

Operator ear noise (by ISO6396-dynamic) < 85 dB(A)

Operator ear noise (by ISO6394-static) < 90 dB(A)

13.4 Other Regulatory Issues PendingDHI Plans for Regulations and Testing

Status of New Safety Regulations <CEMM Act 2017 by DHI> Why CEMM Act ?

- CMVR regulations are for on road machines only. - DGMS Regulations apply to Mining application machines.

Status: Draft Rules & Regulations under preparation by iCEMA Tech. Panel for submission to DHI.

On-Road Machines: To meet both CMVR & CEMM requirements. Off-Road Machines: To meet CEMM requirements ( ISO 20474 & DGMS requirements – Self Certification, maintenance of Technical Construction File ).

Safety Regulations to entire range of Earth Moving Machinery.

* CEMM =Construction Earthmoving Mining Material handling

IS/ISO 20474

Currently India adopted below standards with suitable modifications through BIS (ME07)List of Indian and ISO standards applicable for earthmoving constructions equipment sector: IS/ISO 20474 (Part 1 to 14) • Part 1: General requirements- ISO 20474-1• Part 2: Requirements for tractor-dozers- ISO 20474-2• Part 3: Requirements for loaders- ISO 20474-3• Part 4: Requirements for backhoe loaders- ISO 20474-4• Part 5: Requirements for hydraulic excavators- ISO 20474-5• Part 6: Requirements for dumpers- ISO 20474-6• Part 7: Requirements for scrapers• Part 8: Requirements for graders • Part 9: Requirements for pipe layers• Part 10: Requirements for trenchers• Part 11: Requirements for earth and landfill compactors• Part 12: Requirements for cable excavators• Part 13: Requirements for rollers• Part 14: Information optional and regional provisions [Technical Specification]- ISO 20474-14

2014 (Discussion Completed)

2012-13 (Completed)

Under review work

THANK YOU

For Your Kind Attention.