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Return to Session Menu DYNAMIC POSITIONING CONFERENCE DYNAMIC POSITIONING CONFERENCE October 9-10, 2012 Station Keeping with High Performance Rudders DESIGN AND CONTROL SESSION Station Keeping with High Performance Rudders Joerg Mehldau Becker Marine Systems GmbH & Co

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Page 1: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

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DYNAMIC POSITIONING CONFERENCEDYNAMIC POSITIONING CONFERENCEOctober 9-10, 2012

Station Keeping with High Performance Rudders

DESIGN AND CONTROL SESSION

Station Keeping with High Performance Rudders

Joerg MehldauBecker Marine Systems GmbH & Co

Page 2: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Rudder - Profiles and types

NACA Flap typeSchillingHollow profile

(Conventional use) (High Performance) preferred forpreferred for

slow/zero speedmaneuvering

Page 3: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Comparison of rudder profile

Rudder forceHydrodynamic forceHydrodynamic forceresulting from pressuredistribution around rudder blade

BLUE - suction sideRED - pressure side

After stall (flow disruptionon suction side) onlypressure componentp premains.

Page 4: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Maneuvering Force – Flap (HP) vs conventional profile

Lat Force Maneuvering Force

Drag

Lat. ForceRemainingThrust

Propeller Thrust

Page 5: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Vector graph of a High Performance vs Conventional Rudder

Max lateral force of the

• High remaining ahead force,L th t d d ti

conventional rudder profile

• Low thrust deduction,• Low lateral Force,

• High lateral force,• Low thrust deduction,• Low lateral Force,Low lateral Force,

Page 6: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Manoeverability for slow speed

• High propeller coverage

• Optimum use of propeller thrust

• Time and cost efficient

• Independent ship operation - less tugboat support required

Page 7: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Slow speed/zero speed maneuvering

• Smallest turning circles / Turning on the spot at slow

Conventional rudder

High lift rudder

g pspeed and zero speed atlarger rudder angles

• Crabbing at zero speed

Page 8: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Becker Intelligent Monitoring System (BIMS)

New possibilities for Rudder operation:

• Measurement of real manoeuvring force acting on the aft ship

• Ideal rudder operation through exact determination lift maximum

• Drag measurement allows calculation of ahead thrust deduction (important for single screw)

• Monitoring of manoeuvring condition changes and adaption surveyand adaption survey

110131 RFM , Page 8

Page 9: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

BIMS - From Theory and …

Thrust

Rudder stock torque

Page 10: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

…. Principals to…

Carrier bearingCarrier bearingb

Neck bearingBIMS Senorsac

BIMS Senors

c

Neck bearing

Page 11: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

…. Practice

Page 12: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

BIMS - Improved Propeller-Rudder Opration

• More reliable and more predictable Propeller-Rudder OperationRudder Operation,

• Recorded rudder data available for the DP/steering t l tcontrol system,

• Less rudder acting, no rudder flipping

• More potential for high performance rudders

• Reduced response time during maneuvering• Reduced response time during maneuvering

• Much less steering gear motion

• Energy savings through improved efficiency

Page 13: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Becker Nozzle

Page 14: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Becker Nozzle – Steering nozzle

nozzle angle 35°

Page 15: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Flow distribustion at BP cond. 15 deg rudder angle/nozzle angle

Fixed nozzle/propeller and flap rudder Becker Nozzle

Page 16: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Flow distribustion at BP cond. 25 deg rudder angle/nozzle angle

Fixed nozzle/propeller and flap rudder Becker Nozzle

Page 17: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

Performance of Becker Nozzle vs fixed nozzle and flap rudder

Ahead force and sideforce ratio at different

0°5°

rudder angles.10°

15°

0° 5° 10°15°

25°35°

25°

35°

35°

Page 18: 1.3 - Station keeping with High Preformance Ruddersdynamic-positioning.com/proceedings/dp2012/design_control_mehldau... · Return to Session Menu DYNAMIC POSITIONING CONFERENCEDYNAMIC

New Becker Nozzle - Facts

• High maneuverability for conventional twin shaftg yline driven ships,

F t f i f• Faster response of maneuvering force,

• Higher maneuvering forces than high lift rudders• Higher maneuvering forces than high lift rudders,

• Simple interaction of propeller, nozzle and flap,p p p p

• Compact unit, no higher weight,

• Less engine power required,