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FD 5-4000 Atlas Copco Refrigerant Compressed Air Dryers 6-4000 l/s / 12-8480 cfm

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Page 1: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

FD 5-4000

Atlas CopcoRefrigerant Compressed Air Dryers

6-4000 l/s / 12-8480 cfm

Paul Beauchesne
Air Industries
Page 2: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

We are committed to your superior productivity through interaction and innovation.

Total capability, total responsibility

Right at the heart of your business, Atlas Copco

delivers quality compressed air for superior

operational capacity. From compressed air

generation to point of use, you can choose from

our wide range of products to create a complete

compressed air system tailored to your specific

needs. All Atlas Copco products are engineered

to integrate seamlessly, ensuring the highest level

of reliability and energy efficiency. As a result,

Atlas Copco can take full responsibility for your

compressed air infrastructure with a guarantee

of best-in-class quality. With a global presence in

over 150 countries, we can provide an unrivalled

service to maintain and continually improve your

compressed air system performance.

Backed by 100 years at the forefront of compressed

air, Atlas Copco products offer the finest quality

and efficiency. Our goal is to be First in Mind—First

in Choice®. That is why Atlas Copco’s pursuit of

innovation never ceases, driven by the dedication

to meet and exceed your demands. Always working

with you, we are committed to providing the

customized air solution that is the driving force

behind your business.

Page 3: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

Clean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt particles, untreated compressed air poses a substantial risk as it can damage your air system and end product.

Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco’s FD refrigerant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.

FD, the industry benchmark for refrigerant dryers

SUPREME ENERGY EFFICIENCY

Reduce energy costs, at any capacity!

SPACE-SAVING, EASY INSTALLATION

FD: The Smart Choice!

ADVANCED CONTROL & MONITORING SOLUTIONS

Integrated filters*

Smart alarm*

Remote monitoring*

Saver Cycle Control & VSD*

Low pressure drop

Low power consumption

Suitable for extreme conditions

Flow Switch*

Elektronikon®*

* Optional according to model.

DRY AIR AT ANY TIME

Page 4: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

1

4

8

5

7

3

6

2

Removing moisture from compressed air in the harshest conditions, Atlas Copco’s FD refrigerant dryers eliminate system failures, production downtime and costly repair and service works.

Constant dry air

UNIQUE & EFFECTIVE HEAT EXCHANGER TECHNOLOGY

for maximum heat transfer efficiency.

of the dryer and eliminating condensation on outlet piping.

The FD assures dry air, even at high ambient temperatures.

EFFICIENT WATER SEPARATION

via the no-loss condensate drain.

POWERFUL & RELIABLE

low velocity water separator on all models.

HIGH EFFICIENCY HEAT EXCHANGER

Atlas Copco’s advanced FD dryers guarantee high efficiency thanks to their air-to-air counter flow heat exchanger.

Cross flowTemperature gradient Counter flow

3

AIR INLET

AIR-TO-REFRIGERANT COUNTER

FLOW HEAT EXCHANGER

AIR-TO-AIR COUNTER

FLOW HEAT EXCHANGER

AIR OUTLET

REFRIGERANT INLET

LOW VELOCITY WATER SEPARATOR

NO-LOSS CONDENSATE DRAIN

REFRIGERANT OUTLET

1

2

3

4

5

6

7

8

Page 5: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

Thanks to their pioneering technology, FD dryers ensure the lowest pressure drop and lowest energy consumption for the highest possible efficiency – saving you time and money throughout the production process.

PROVEN PEACE OF MIND

Building on Atlas Copco’s know-how and years of experience with regard to compressed air solutions, the FD refrigerant dryer range is tested using the most stringent methods in the industry.

design reviews. As a result of to the synergy with the compressor production facility, Atlas Copco is able to test the entire dryer

To further reduce any type of contamination within your process and protect your equipment, Atlas Copco presents a complete range of compressed air filters when needed. A total quality air solution for every application.

BUILT FOR ENDURANCE

Page 6: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

Keeping a firm grip on costs is one of your main concerns. Atlas Copco’s refrigerant dryers ensure important energy savings all day, every day, year in, year out.

Taking technology to a whole new level, the FD dryers achieve maximum cost savings, allowing you to conduct a truly efficient energy reduction strategy.

Supreme energy and cost savings

Maximum energy savings, at any capacity!EXTRA SAVINGS AT PARTIAL

LOAD THROUGH VSD OR SAVER

CYCLE CONTROL!

Low pressure dropSaver Cycle Control & VSD (option)

Energy-efficient heat exchanger No-loss condensate drain

Low pressure drop reducing energy consumption of the air compressor.

Flow Switch

New heat exchanger technology for supreme energy savings.

no-loss condensate drain.

Saver Cycle Control based on dryer load and relative humidity

VSD

Page 7: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

FD 750 VSD

l/scfmm3/h

10

kW

00

60012722160400

8481440200

424720

75015892700

The FD’s low pressure drop (�p) reduces the load on the compressor and allows you to save considerable amounts of energy.

Traditional dryer Atlas Copco FD

LOW PRESSURE DROP

for optional integrated filters.

to increased energy savings!

SAVER CYCLE CONTROL

energy savings.

Reduced power consumption in case of partial load.

below 50% even when cycling.

Atlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy.

MAXIMUM SAVINGS WITH VARIABLE SPEED DRIVE

dryers exactly match the energy input to the need defined by the water load to the dryer. When the water load decreases, so will the speed of the compressor…

will be wasted, which results typically in savings of more than 50% when compared to conventional dryers.

Power Consumption

Conventional dryer

Flow

Page 8: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

ambient temperatures, Atlas Copco’s FD refrigerant dryers offer you the exact air treatment you are looking for.

With their small footprint, integrated state-of-the-art design and complete monitoring capabilities, the FD dryers provide exceptional benefits and answer even the most stringent requirements.

Exceptional convenience

SAVE SPACE AND INSTALLATION COSTS

Delivered ready for use, FD refrigerant dryers facilitate installation and minimize production downtime. As their compact, integrated

design eliminates the need for extras, installation costs are reduced to an absolute minimum.

ADVANCED CONTROL & MONITORING

Connect™ package, Atlas Copco provides you with the tools to increase efficiency and obtain the highest return on investment.

For additional information on Atlas Copco’s monitoring packages, please consult the specific solution literature.

Save floor space and installation expenses through the FD’s completely integrated design and small footprint!

Page 9: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

Features & options

FD 5-95 FD 120-285 FD 310-510 FD 600 FD 750-2000 FD 2400-4000

VSD CONTROL - - - - Optional

SAVER CYCLE CONTROL - - - -

FLOW SWITCH - - - -

DIGITAL PRESSURE DEWPOINT READOUT

SMART PRESSURE DEWPOINT ALARM - - -

PRESSURE DEWPOINT ALARM

ELEKTRONIKON CONTROL -

VOLTAGE FREE CONTACTS FOR REMOTE ALARM SIGNAL

AUTOMATIC HOT GAS BYPASS VALVE - - - -

ELECTRONIC HOT GAS BYPASS VALVE - -

AUTOMATIC EXPANSION VALVE -

COUNTER FLOW AIR-TO-AIR HEAT EXCHANGER

COUNTER FLOW AIR-TO-REFRIGERANT HEAT EXCHANGER

CONTROL PANEL PROTECTION TO IP23 - - -

CONTROL PANEL PROTECTION TO IP54 Optional Optional Optional

INTEGRATED ELECTRONIC NO LOSS DRAIN

ANCHOR PADS Optional Optional Optional Optional Optional Optional

HIGH EFFICIENCY COALESCING FILTERS Optional Optional Optional - - -

GENERAL PURPOSE COALESCING FILTERS

Optional Optional Optional - - -

INTEGRATED OSD OIL/WATER CONDENSATE SEPARATOR

Optional Optional - - - -

Elektronikon®OSD oil-water separatorIntegrated filters

(1) Standard in the USA(2) Integrated filter(3) Spin on filter

Page 10: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

Reference conditions (if not mentioned otherwise) 50 Hz: Maximum conditions*

(1) Saver Cycle.(2) 20 bar(g) / 290 psi(g) variant available.

L

H

W

(1) S C l

FD MODEL NUMBER

Maximum inlet

conditions (ambient/inlet)

Air flow at outlet with a

PDP of 3°C/36°F

Pressure Drop

Power Consumption

Maximum Working Pressure

Compressed air

connections

Dimensions

Length Width Heightl/s cfm bar psi kW hp bar(g) psi(g) mm inches mm inches mm inches

AIR-COOLED VERSIONSFD 5 R ¾ 515FD 10 10 0.11 R ¾ 515FD 15 15 R ¾ 515

R ¾ 515R ¾ 515R ¾ R 1

FD 50 50 R 1 R 1 R 1 R 1

0.11 1.10 R 1 ½

FD 150 150 0.15 R 1 ½ R 1 ½

½ ½ ½

FD 510 510FD 510 510FD 510 510

10001000

10.0

WATER-COOLED VERSIONS

FD 510 510 5.505.10

5.0

5.010001000

Page 11: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

Reference conditions (if not mentioned otherwise) 60 Hz: Refrigerant types:

(1) Saver Cycle.(2) 20 bar(g) / 290 psi(g) variant available.

L

H

W

FD MODEL NUMBER

Maximum inlet

conditions (ambient/inlet)

Air flow at outlet with a

PDP of 3°C/36°F

Pressure Drop

Power Consumption

Maximum Working Pressure

Compressed air

connections

Dimensions

Length Width Heightl/s cfm bar psi kW hp bar(g) psi(g) mm inches mm inches mm inches

AIR-COOLED VERSIONSFD 5 1.0 ¾ 515FD 10 10 0.11 ¾ 515FD 15 15 ¾ 515

0.5 ¾ 5150.5 ¾ 5150.5 ¾

FD 50 501.01.01.5

0.11 ½ FD 150 0.15 ½

½ ½ ½ ½

FD 510 510FD 510 510FD 510 510

11.0

1000 11.01000

WATER-COOLED VERSIONS

FD 510 510 5.0

1500

10001000

5.0

5.1

Page 12: 1310 9056 83 preview - · PDF fileAtlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy. MAXIMUM SAVINGS

www.atlascopco.us866-344-4887

© 2009 Atlas Copco Compressors LLC. All rights reserved.® Atlas Copco is a registered trademark of Atlas Copoc AB

Atlas Copco has a focus on exceeding customer needs with a culture built on ongoing interaction, long-term relationships, and a commitment to understanding each customer’s process and objectives. As a result, every compressed air solution we create helps a cus-����������������� ������������������������������������������

To better serve our customers, we have operations where our customers do business. Our Eastern, Central, Southern and Western regions each have their own direct Atlas Copco sales and service team, plus we have a nationwide network of Atlas Copco customer centers and authorized contracted independent distributors. We have four manufactur-ing facilities in the USA, including one in Wisconsin, two in Texas, and our state of the art ���������� ������������������������������������������������������������������������Hill, South Carolina.

Satisfying customer needs with ground-breaking integrated compressed air technology, quality air accessories and 24/7 service support enhanced with remote monitoring tools positions Atlas Copco as a leading global compressor manufacturer. Our unwavering com-mitment is to be First in Mind – First in Choice® for all your compressed air requirements.

We are committed to your superior productivity through interaction and innovation.

Danger: Compressed air should never be supplied as breathing air unless air �������������� �����������������������������������������������������liability related to the purchaser’s/user’s breathing system.

The information contained herein is general in nature and is not intended for ���� �������������������������������������������������

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Eastern Region

Western Region

Southern Region

Atlas Copco CompressorsCorporate Headquarters

SPONSOR

Paul Beauchesne
Air Industries