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MADE BY KEULAHUETTE

Product programme

Pressure pipe fittings

Last rev.: 05/2014

Tab 1, page 1

FGR 10 pressure pipe fi ttingsMade of ductile cast iron (SGCI)

IntroductionKeulahütte GmbH in Krauschwitz manufactures certifi ed pressure pipe fi ttings made of ductile cast iron to be used in pipelines of various materials. The fi ttings, which are available in nominal sizes ranging between DN 40 and DN 1000, or DN 1200 on request, satisfy highest demands as regards quality and corrosion protection. Fittings which are powder coated with epoxy resin can for example be laid in any soil class.

All fi ttings can also be supplied with anti-thrust joints on request.

The entire production process is subject to strict quality assurance accompanied by continuous third-party supervision. The trademark FGR 10 and our membership in the Gütegemeinschaft Schwerer Korrosionsschutz (GSK; Heavy-Duty Corrosion Protection Quality Control Association) assure customers to get high-quality products that are made to last many decades.

Our fi ttings which are certifi ed according to GW 337 by DVGW (German Technical and Scientifi c Association for Gas and Water) are specially designed for use in drinking water and gas pipelines.

Keulahütte also provides CE-certifi ed fi ttings for waste water pipelines. Compliance with quality requirements is monitored by MPA Dortmund.

Fittings with the specifi ed coating options are approved for use in drinking water pipelines under hygienic and bacteriological aspects.

Last rev.: 05/2014

Tab 1, page 2

FGR 10 pressure pipe fi ttings Type Pictogram DN

Flanged sockets EU 80 –1200Flanged spigots F 40 –1200Double-flanged pressure pipes FFG 40 –1200Double-flanged bends FFK 11° 40 –1200 FFK 22° 40 –1200 FFK 30° 40 –1200 FFK 45° 40 –1200 Q 40 –1200Double-flanged tapers FFR 50 –1200Socket bends MK 11° 80 – 200 MK 22° 80 – 200 MK 30° 80 – 200 MK 45° 80 – 200 MQ 80 – 200Double-socket tees with flanged branch MMA 50 –1200Double-socket tees with socket branch MMB 80 – 300Double-socket bends MMK 11° 40 –1200 MMK 22° 40 –1200 MMK 30° 40 –1200 MMK 45° 40 –1200 MQ 40 – 600Double-socket tapers MMR 50 – 600Double-flanged duckfoot bends N 40 – 600Duckfoot bends EN 80 – 100All-flanged tees T 40 –1200All-flanged cross pieces TT 80 – 400Double-socket pipe with Tyton slip-in socket MM 200 – 600Collars U 80 – 600Blank flanges X 40 –1200Reducing flanges XR 80 – 400

Last rev.: 05/2014

Tab 1, page 3

Pressure pipe fi ttings Type Pictogram DN

Flange weld-on pieces for PE pipes G-PEF 80 – 200Flanged sockets E-KS 80 – 300Flanged spigots F-KS 80 – 300Double-socket tees with flanged branch MMA-KS 80 – 150

Last rev.: 05/2014

Tab 1, page 4

EN FGR 1090° duckfoot bendAccording to DIN 28650ENMade of ductile cast iron (SGCI)

S 1

S2

e

b2

b 1c

Dimensions in mm Weight of the casting in kg ≈PN 10 PN 16 PN 25 PN 40

DN S₁ S₂ e b₁ b₂ c h TYT TYT TYT TYT80 7.0 3.5 180 165 145 110 ≤ 16 13.2 13.3 13.3* 13.3*

100 7.2 3.5 200 180 158 125 17.0 17.0 17.5* 17.5*

* On requestS₁ Wall thickness of the castingS₂ Thickness of the cement mortar lining

Surface protection:– Epoxy resin powder coating according to DIN EN 14901 with a minimum layer thickness of 300 µm– Cement mortar lining– Internal and external enamelling according to DIN 51178

– Friazinc coating on request

TYT – Tyton® socket according to DIN 28603

Last rev.: 05/2014

Tab 1, page 5

EU FGR 10Collar-type flangend socketAccording to DIN EN 545EUMade of ductile cast iron (SGCI)

LZ

S 1

– +

S

2

Dimensions in mm Weight of the casting in kg ≈PN 10 PN 16 PN 10 PN 16 PN 10 PN 16

DN S₁ S₂ L z -/+ TYT TYT SMU SMU STB STB 80 7.0 4.0 130 86

± 40

7.5 7.5 7.8 7.8100 7.2 4.0 130 87 9.1 9.1 9.4 9.4125 7.5 4.0 135 91 11.4 11.4 11.5 11.5150 7.8 4.0 135 92 15.3 15.3 15.8 15.8200 8.4 4.0 140 97 19.8 19.8 20.5 20.5250 9.0 4.0 145 102 29.2 29.2 30.0 30.0300 9.6 4.0 150 107 36.5 36.0 37.5 37.5350 10.2 5.0 155 112 43.0 46.0400 10.8 5.0 160 117 52.1 57.1 56.0 61.0500 12.0 5.0 170 127 74.8 89.8 78.5 93.0600 13.2 5.0 180 137 104.1 128.1 108.0 135.1700 14.4 6.0 190 147 140.2 154.2800 15.6 6.0 200 157 189.2 208.2

900* 16.8 6.0 210 167 257.2 280.21000 18.0 6.0 220 177 317.1 348.11200* 20.4 6.0 240 197 437.6 499.6

* On requestz Standard dimension for installation-/+ Push-in length differenceS₁ Wall thickness of the castingS₂ Thickness of the cement mortar lining

Surface protection:– Epoxy resin powder coating according to DIN EN 14901 with a minimum layer thickness of 300 µm

– Cement mortar lining– Internal and external enamelling according to DIN 51178– Friazinc coating on request

TYT – Tyton® socket according to DIN 28603 SMU – Screw-gland socket according to DIN 28601STB – Bolted-gland socket

Other pressure levels on request

Last rev.: 05/2014

Tab 1, page 6

F FGR 10Flanged spigotAccording to DIN EN 545FMade of ductile cast iron (SGCI)

S

1

L

S 2

DN

L'

Dimensions in mm Weight of the casting in kg

DN L mm L΄ mm S₁ S₂ PN 10 PN 16 PN 25 PN 40 40* 400 200 6.0 6.0 6.0 6.0

50* 400 200 7.7 7.5 7.5 7.565* 400 200 9.5 9.5 9.5 9.580 350 215 7.0 4.0 7.8 7.8 7.8 7.8

100 360 215 7.2 4.0 9.7 9.7 10.2* 10.2*125 370 220 7.5 4.0 12.5 12.5 13.0* 14.5*150 380 225 7.8 4.0 15.8 15.8 16.8 18.8200 400 230 8.4 4.0 22.8 22.8 24.8 30.3250 420 240 9.0 4.0 32.8 31.8 35.8* 45.8*300 440 250 9.6 4.0 43.2 42.7 47.7* 63.2*350 460 260 10.8 5.0 52.3 55.3 64.3* 85.3*400 480 270 10.2 5.0 64.3 70.3 81.3 115.3*

500 520 290 12.0 5.0 93.9 108.9 120.9* 153.9*600 560 310 13.2 5.0 133.3 159.3 173.3 226.3700 600 330 14.4 6.0 179.4 194.4 228.4*800 600 330 15.6 6.0 226.3 245.3 294.3*900* 600 330 16.8 6.0 272.2 295.2 356.2

1000 600 330 18.0 6.0 328.1 369.1 447.1*1200* 600 330 20.4 6.0 455.9 519.9 619.9




Note: Flanged spigots with customised lengths on request

Last rev.: 05/2014

Tab 1, page 7

FFG FGR 10Pressure pipeWith cast-on flangesAccording to DIN EN 545FFG made of ductile cast iron (SGCI)Flanges according to DIN EN 1092-2 PN 10

DN

S 1

l

S 2

Nominal size

Dimensions in mm

Weight in kg of a pipe section with the nominal length (l) in mm

DN S₁ S₂ 100 150 200 250 300 400 500 600 700 800 900 1000 40* 7.6 4.0 4.2 4.6 5.0 5.4 5.8 6.6 7.5 8.3 9.0 9.9 10.7 11.5

50 7.7 4.0 5.2 5.7* 6.2 6.7* 7.2 8.2 9.2 10.2* 11.2* 12.2* 13.1* 14.1*65* 7.9 4.0 6.3 7.0 7.6 8.3 8.9 10.2 11.5 12.8 14.1 15.4 16.7 18.080 7.0 4.0 7.0 8.0 8.7 9.4 10.1 11.5 13.0 14.4 15.8 17.3 18.7* 20.1

100 7.2 4.0 8.4 9.3 10.2 11.1 12.0 13.8 15.6 17.4 19.1 20.9 22.7* 24.5125 7.5 4.0 10.2 11.4 12.5 13.6 14.7 16.9 19.2 21.4 23.6 25.9 28.1* 30.3150 7.8 4.0 12.6 14.1 15.5 16.9 18.3 21.1 24.0 23.2 29.6 32.5 35.3* 38.1200 8.4 4.0 17.6 19.6 21.6 23.6 25.6 29.5 33.5 37.5 41.5 45.5 49.4* 53.4250 9.0 4.0 24.5 27.1* 29.8* 32.4* 35.1 40.3* 45.6 50.9* 56.2* 61.5 66.7* 72.0300 9.7 4.0 32.8 36.2* 39.6 42.9* 46.3 53.1 59.9 66.6* 73.4* 80.2* 86.9* 93.7350* 10.2 5.0 45.6 49.8 53.9 62.2 70.5 78.8 87.1 95.4 103.7 112.0400 10.8 5.0 53.0* 58.0* 63.0* 73.0* 83.0 93.0* 103.0* 113.0* 123.0* 133.0500 12.0 5.0 71.7* 78.6* 85.6* 99.4* 113.3* 127.1* 141.0* 154.8* 168.7* 182.5

600 13.2 5.0 98.4* 107.5* 116.6* 134.8* 153.0 111.2 189.4 207.6 225.8* 244.0700* 14.4 6.0 150.2 173.2 196.3 219.3 242.4 265.4 288.5 311.5800 15.6 6.0 195.5* 224.0* 252.5 281.0* 309.5* 338.0* 366.5* 395.0900* 16.8 6.0 232.7 267.2 301.8 336.3 370.9 405.4 440.0 474.5

1000 18.0 6.0 286.0* 327.0* 368.0 409.0 450.0* 491.0 532.0* 573.01200* 20.4 6.0 409.4 465.2 521.0 576.8 632.6 688.4 744.2 800.0


Surface protection:– Epoxy resin powder coating according to DIN EN 14901with a minimum layer thickness of 300 µm

– Cement mortar lining– Internal and external enamelling according to DIN 51178


Other lengths on request

Last rev.: 05/2014

Tab 1, page 8

FFG FGR 10Pressure pipeWith cast-on flangesAccording to DIN EN 545FFG made of ductile cast iron (SGCI)Flanges according to DIN EN 1092-2 PN 16

DN

S 1

l

S 2

Nominal size

Dimensions in mm


DN S₁ S₂ 100 150 200 250 300 400 500 600 700 800 900 1000 40* 7.6 4.0 4.2 4.6 5.0 5.4 5.8 6.6 7.5 8.3 9.0 9.9 10.7 11.5

50 7.7 4.0 5.2 5.7* 6.2 6.7* 7.3 8.2 9.2 10.2* 11.2* 12.2* 13.1* 14.1*65* 7.9 4.0 6.3 7.0 7.6 8.3 8.9 10.2 11.5 12.8 14.1 15.4 16.7 18.080 7.0 4.0 7.2 8.0 8.7 9.4 10.1 11.5 13.0 14.4 15.8 17.3 18.7* 20.1

100 7.2 4.0 8.4 9.3 10.2 11.1 12.0 13.8 15.6 17.4 19.1 20.9 22.7* 24.5125 7.5 4.0 10.2 11.4 12.5 13.6 14.7 16.9 19.2 21.4 23.6 25.9 28.1* 30.3150 7.8 4.0 12.6 14.1 15.5 16.9 18.3 21.1 24.0 23.2 29.6 32.5 35.3* 38.1200 8.4 4.0 17.2 19.2 21.2 23.2 25.2 29.1 33.1 37.1 41.1 45.1 49.0* 53.0250 9.0 4.0 23.7 26.3* 29.0* 31.6* 34.3 39.5* 44.8 50.1* 55.4* 60.7 65.9* 71.2300 9.6 4.0 31.8 35.2* 38.6 41.9* 45.3 52.1 58.9 65.6* 72.4* 79.2* 85.9* 92.7350* 10.2 5.0 51.6 55.7 59.9 68.2 76.5 84.8 95.1 101.4 109.7 118.0400 10.8 5.0 64.0* 69.0* 74.0* 84.0* 94.0 104.0* 114.0* 124.0* 134.0* 144.0500 12.0 5.0 101.7* 108.6* 115.6* 129.4* 143.3* 157.1* 171.0* 184.8* 198.7* 212.5

600 13.2 5.0 151.4* 160.5* 169.6* 187.8* 206.0 164.2 242.4 260.6 278.8* 297.0700* 14.4 6.0 181.2 204.2 227.3 250.3 273.4 296.4 319.5 342.5800 15.6 6.0 233.5* 262.0* 290.5 219.0* 347.5* 376.0* 404.5* 433.0900* 16.8 6.0 280.7 315.2 349.9 384.3 418.9 453.4 488.0 522.5

1000 18.0 6.0 369.0* 410.0* 451.0 492.0 533.0* 574.0 615.0* 656.01200* 20.4 6.0 537.4 593.2 649.0 704.8 760.6 816.4 872.2 928.0




Other pressure levels on requestOther lengths on request

Last rev.: 05/2014

Tab 1, page 9

FFG with puddle fl ange FGR 10Pressure pipeWith cast-on flanges and puddle flange According to DIN EN 545FFG with puddle flangeMade of ductile cast iron (SGCI)Flanges according to DIN EN 1092-2

S 1

d 1DN

S 2

L F

L




Fitting dimensions according to DIN 2501Specify L and, if necessary, LF in your orderLength tolerance ± 10 mmDifferent designs on request

Nominal size

Dimensions in mm


DN S₁ S₂ 200 250 300 400 500 600 700 800 900 1000 MFL 40* 7.6 4.0 5.0 5.4 5.8 6.6 7.5 8.3 9.0 9.9 10.7 11.5 0.7

50 7.7 4.0 6.2 6.7* 7.3 8.2 9.2 10.2* 11.2* 12.2* 13.1* 14.1* 0.965* 7.9 4.0 7.6 8.3 8.9 10.2 11.5 12.8 14.1 15.4 16.7 18.0 1.080 7.0 4.0 8.7 9.4 10.1 11.5 13.0 14.4 15.8 17.3 18.7* 20.1 1.4

100 7.2 4.0 10.2 11.1 12.0 13.8 15.6 17.4 19.1 20.9 22.7* 24.5 1.6125 7.5 4.0 12.5 13.6 14.7 16.9 19.2 21.4 23.6 25.9 28.1* 30.3 2.3150 7.8 4.0 15.5 16.9 18.3 21.1 24.0 23.2 29.6 32.5 35.3* 38.1 2.8200 8.4 4.0 21.2 23.2 25.2 29.1 33.1 37.1 41.1 45.1 49.0* 53.0 4.0250 9.0 4.0 29.0* 31.6* 34.3 39.5* 44.8 50.1* 55.4* 60.7 65.9* 71.2 5.7300 9.6 4.0 38.6 41.9* 45.3 52.1 58.9 65.6* 72.4* 79.2* 85.9* 92.7 6.3350* 10.2 5.0 51.6 55.7 59.9 68.2 76.5 84.8 95.1 101.4 109.7 118.0 8.1400 10.8 5.0 64.0* 69.0* 74.0* 84.0* 94.0 104.0* 114.0* 124.0* 134.0* 144.0 10.7500 12.0 5.0 101.7* 108.6* 115.6* 129.4* 143.3* 157.1* 171.0* 184.8* 198.7* 212.5 13.9

600 13.2 5.0 151.4* 160.5* 169.6* 187.8* 206.0 164.2 242.4 260.6 278.8* 297.0 18.2700* 14.4 6.0 181.2 204.2 227.3 250.3 273.4 296.4 319.5 342.5 26.2800 15.6 6.0 233.5* 262.0* 290.5 219.0* 347.5* 376.0* 404.5* 433.0 34.7900* 16.8 6.0 280.7 315.2 349.9 384.3 418.9 453.4 488.0 522.5 41.0

1000 18.0 6.0 369.0* 410.0* 451.0 492.0 533.0* 574.0 615.0* 656.0 51.71200* 20.4 6.0 537.4 593.2 649.0 704.8 760.6 816.4 872.2 928.0 77.1

Puddle fl ange MFL

Last rev.: 05/2014

Tab 1, page 10

FFK 11 FGR 1011¼° double-flanged bendAccording to DIN EN 545FFK 11¼°Made of ductile cast iron (SGCI)

S 2

S 1

b b

11¼°




Dimensions in mm Weight of the casting in kg ≈

DN b S₁ S₂ PN 10 PN 16 PN 25 PN 40 40* 140 7.0 6.0 7.0 7.0

50* 150 9.0 9.0 9.0 9.065* 165 12.0 12.0 12.0 12.080 130 7.0 4.0 9.5 9.5 9.5* 9.5*

100 140 7.2 4.0 11.9 11.9 12.9* 12.9*125 150 7.5 4.0 15.3 15.3 17.3 20.5150 160 7.8 4.0 19.0 19.0 21.5* 25.5*200 180 8.4 4.0 26.0 25.0 29.5 39.0250 210 9.0 4.0 41.5 41.0 48.0* 65.5*300 255 9.6 4.0 60.0 59.5 69.5* 96.5*350* 105 10.2 5.0 56.0 61.5 77.0400 113 10.8 5.0 58.0 67.5 90.0

500 135 12.0 5.0 85.0 113.0 134.0*600 174 13.2 5.0 157.0 202.0 223.0*700* 194 14.4 6.0 243.0 269.0 299.0800 213 15.6 6.0 330.0 366.0 333.0*900* 280 16.8 6.0 368.0 363.0 485.0

1000* 310 18.0 6.0 488.0 482.0 542.01200* 300 20.4 6.0 684.0 774.0

Last rev.: 05/2014

Tab 1, page 11

FFK 22 FGR 1022½° double-flanged bendAccording to DIN EN 545FFK 22½°Made of ductile cast iron (SGCI)

b b

S 1

S 2

22 ½°





DN b S₁ S₂ PN 10 PN 16 PN 25 PN 40 40* 140 7.0 7.0 7.0 7.0

50* 150 9.0 9.0 9.0 9.065* 165 12.0 12.0 12.0 12.080 130 7.0 4.0 9.5 9.5 9.5* 9.5*

100 140 7.5 4.0 11.9 11.9 12.9* 12.9*125 150 7.5 4.0 15.3 15.3 17.8 20.5150 160 7.8 4.0 19.7 19.7 21.5* 25.5*200 180 8.4 4.0 29.0 27.5 32.5 42.0250 210 9.0 4.0 41.5 41.0 48.0* 65.5*300 255 9.6 4.0 60.0 59.0 69.5* 96.5*350* 140 10.2 5.0 58.0 64.0 81.0400 153 10.8 5.0 67.0 75.5 98.0

500 185 12.0 5.0 99.0 127.0 148.0*600 254 13.2 5.0 182.0 227.0 248.0*700* 284 14.4 6.0 313.0 339.0 334.0800* 314 15.6 6.0 428.0 464.0 445.0900* 375 16.8 6.0 442.0 437.0 554.0

1000* 410 18.0 6.0 587.0 581.0 758.01200* 393 20.4 6.0 785.0 875.0

Last rev.: 05/2014

Tab 1, page 12

FFK 30 FGR 1030° double-flanged bendAccording to factory standardFFK 30°Made of ductile cast iron (SGCI)

S 1

S 2

b b

30°


DN b S₁ S₂ PN 10 PN 16 PN 25 PN 40 40* 140 7.0 7.0 7.0 7.0

50* 150 9.0 9.0 9.0 9.065* 165 12.0 12.0 12.0 12.080 130 7.0 4.0 9.5 9.5 9.5* 9.5*

100 140 7.2 4.0 11.9 11.9 12.9* 12.9*125 150 7.5 4.0 15.3 15.3 17.8* 20.5*150 160 7.8 4.0 19.5 19.5 19.5* 25.0*200 180 8.4 4.0 29.0 27.5 32.5 42.0250 210 9.0 4.0 41.5 40.5 48.0* 65.0*300 255 9.6 4.0 59.5 59.0 69.0* 96.0*350* 165 10.2 5.0 65.0 71.0 88.0400 183 10.8 5.0 73.0 82.5 106.0

500 220 12.0 5.0 109.0 137.0 158.0*600 309 13.2 5.0 212.0 257.0 278.0*700* 346 14.4 6.0 360.0 386.0 430.0800 383 15.6 6.0 493.0 529.0 674.0*900* 420 16.8 6.0 693.0 741.0 862.0

1000* 455 18.0 6.0 896.0 979.0 1126.01200* 530 20.4 6.0 1402.0 1531.0




Last rev.: 05/2014

Tab 1, page 13

FFK 45 FGR 1045° double-flanged bendAccording to DIN EN 545FFK 45°Made of ductile cast iron (SGCI)

45°

b b

S 1

S 2


DN b S₁ S₂ PN 10 PN 16 PN 25 PN 40 40* 140 7.0 7.0 7.0 7.0

50* 150 9.0 9.0 9.0 9.065* 165 12.0 12.0 12.0 12.080 130 7.0 4.0 9.2 9.2 9.4* 9.4*

100 140 7.2 4.0 11.3 11.3 12.3 12.3125 150 7.5 4.0 14.5 14.5 15.7* 18.3*150 160 7.8 4.0 18.4 18.4 20.5 24.5200 180 8.4 4.0 27.5 27.0 31.0 41.5250 350 9.0 4.0 54.5 54.0 61.5* 82.0*300 400 9.6 4.0 77.2 76.2 87.7* 118.2*350* 298 10.2 5.0 75.5 82.0 99.0 141.0400 324 10.8 5.0 94.4 106.4 128.4 196.4*

500 375 12.0 5.0 143.5 173.5 196.5* 264.5*600 426 13.2 5.0 210.0 263.0 292.0* 397.0*700* 478 14.4 6.0 292.5 322.5 392.5800 529 15.6 6.0 399.5 437.5 535.5*900* 581 16.8 6.0 513.0 561.0 682.0

1000* 632 18.0 6.0 661.0 744.0 899.01200* 735 20.4 6.0 1028.0 1157.0 1356.0




Last rev.: 05/2014

Tab 1, page 14

FFR FGR 10Double-flanged taperAccording to DIN EN 545FFRMade of ductile cast iron (SGCI)

S

4

DN 2

S

2

S 1

L

S 3

DN 1

Weight of the casting in kg ≈L

DN DN₂ mm S₁ S₂ S₃ S₄ PN 10 PN 16 PN 25 PN 40 50* ** 40 200 7.0 7.0 7.0 7.0

65* ** 40 200 8.0 8.0 8.0 8.050 200 9.0 9.0 9.0 9.0

80 40* 200 7.0 7.0 4.0 4.0 6.6 6.7 6.7 6.750 200 7.0 7.0 4.0 4.0 7.2 7.3 7.3 7.365 200 7.0 7.0 4.0 4.0 7.9 8.0 7.9 7.9

100 40* 200 7.2 7.0 4.0 4.0 11.5 11.5 12.1 12.150 200 7.2 7.0 4.0 4.0 8.1 8.1 8.6* 8.6*65 200 7.2 7.0 4.0 4.0 8.7 8.7 9.1* 9.1*80 200 7.2 7.0 4.0 4.0 9.3 9.4 9.9* 9.9*

125 40* 280 7.5 7.0 4.0 4.0 19.0 19.0 19.9 19.950* 290 7.5 7.0 4.0 4.0 12.3 12.3 13.2 13.265* 305 7.5 7.0 4.0 4.0 13.2 13.2 14.2 14.280 200 7.5 7.0 4.0 4.0 10.5 10.6 11.2* 12.5*

100 200 7.5 7.2 4.0 4.0 11.3 11.3 12.4* 13.7*150 40* 331 7.8 7.0 4.0 4.0 15.2 15.2 16.2 16.2

50* 341 7.8 7.0 4.0 4.0 15.8 15.8 16.8 16.880 200 7.8 7.0 4.0 4.0 12.0 12.0 13.0 15.1

100 200 7.8 7.2 4.0 4.0 12.8 12.8 14.3 16.4125 200 7.8 7.5 4.0 4.0 14.0 14.0 15.6 19.0

200 80 300 8.4 7.0 4.0 4.0 17.9 17.7 19.8* 25.1*100 300 8.4 7.2 4.0 4.0 18.9 18.6 21.5 26.5125 300 8.4 7.5 4.0 4.0 20.5 20.0 23.0* 29.5*150 300 8.4 7.8 4.0 4.0 21.9 21.9 24.9 32.4

250 80 300 9.0 7.0 4.0 4.0 26.4 26.0 29.8 40.3100 300 9.0 7.2 4.0 4.0 28.5 28.1 32.4 42.9125** 300 9.0 7.5 4.0 4.0 41.0 40.5 45.0 56.5150 300 9.0 7.8 4.0 4.0 44.0 43.5 48.5* 60.5*200 300 9.0 8.4 4.0 4.0 30.6 30.1 36.1 51.5

* On request** According to factory standardS₁, S₂ Wall thickness of the castingS₃, S₄ Thickness of the cement mortar lining



Last rev.: 05/2014

Tab 1, page 15

Double-flanged taperAccording to DIN EN 545FFRMade of ductile cast iron (SGCI)

FFR FGR 10

S

4

DN 2

S

2

S 1

L

S 3

DN 1

Weight of the casting in kg ≈L

DN DN₂ mm S₁ S₂ S₃ S₄ PN 10 PN 16 PN 25 PN 40300 100 300 9.6 7.2 4.0 4.0 36.2 35.2 41.7 57.2

150 300 9.6 7.8 4.0 4.0 33.0 32.5 38.0* 55.0*200 300 9.6 8.4 4.0 4.0 35.9 35.4 42.9* 63.9*250 300 9.6 9.0 4.0 4.0 40.8 39.8 49.3* 74.8*

350* 200** 300 10.2 8.4 5.0 4.0 51.0 69.0 103.0* 127.0*250 300 10.2 9.0 5.0 4.0 44.4 46.9 59.4 90.4300 300 10.2 9.6 5.0 4.0 49.7 52.2 66.2 103.2

400 200* ** 300 10.8 8.4 5.0 4.0 45.6 50.5 63.5 98.0250 300 10.8 9.0 5.0 4.0 49.1 54.6 69.6 113.1*300 300 10.8 9.6 5.0 4.0 54.4 59.4 76.4 125.9*350* 300 10.8 10.2 5.0 5.0 58.1 66.6 86.1 141.1

500 300 600 12.0 9.6 5.0 5.0 150.0 163.0 181.0* 229.5*350* ** 600 12.0 10.2 5.0 5.0 160.0 178.0 198.0 253.0400 600 12.0 10.8 5.0 5.0 109.6 130.6 153.6* 220.6*

600 400 600 13.2 10.8 5.0 5.0 210.0 242.0 268.0 354.0*500* 600 13.2 12.0 5.0 5.0 148.5 189.5 216.5 302.5

700* 500** 600 14.4 12.0 6.0 5.0 281.0 311.0 358.0600 600 14.4 13.2 6.0 5.0 195.4 236.4 285.4

800* 600** 600 15.6 13.2 6.0 5.0 368.0 414.0 477.0700 600 15.6 14.4 6.0 5.0 250.3 284.3 368.3

900* 700** 600 16.8 14.4 6.0 6.0 458.0 497.0 592.0800** 600 16.8 15.6 6.0 6.0 308.2 352.2 461.2

1000* 800** 600 18.0 15.6 6.0 6.0 570.0 631.0 758.0900 600 18.0 16.8 6.0 6.0 373.2 438.2 576.2

1200* 1000 600 20.4 18.0 6.0 6.0 494.0 600.0 777.0* On request** According to factory standardS₁, S₂ Wall thickness of the castingS₃, S₄ Thickness of the cement mortar lining



Last rev.: 05/2014

Tab 1, page 16

MK 11 FGR 1011¼° socket bendAccording to FGR 70MK 11¼°Made of ductile cast iron (SGCI)

11,25 °

b1

b2

s 1

S 2

Dimensions in mm Weight of the casting

DN S₁ S₂ b₁ b₂ kg = TYT80 7.0 4 30 240 7.1

100 7.2 4 33 243 8.6125 7.5 4 36 261 12.0150 7.8 4 40 284 15.9200 8.4 4 46 311 23.5

S₁ Wall thickness of the castingS₂ Thickness of the cement mortar lining




Last rev.: 05/2014

Tab 1, page 17

MK 22 FGR 1022½° socket bendAccording to FGR 70MK 22½°Made of ductile cast iron (SGCI)

22,5°

b1

b2

s 1

S 2


DN S₁ S₂ b₁ b₂ kg = TYT80 7.0 4 38 248 7.2

100 7.2 4 43 253 8.7125 7.5 4 49 274 12.3150 7.8 4 55 299 16.6200 8.4 4 66 331 24.6





Last rev.: 05/2014

Tab 1, page 18

MK 30 FGR 1030° socket bendAccording to FGR 70MK 30°Made of ductile cast iron (SGCI)

30°

b1

b2

s 1

S 2


DN S₁ S₂ b₁ b₂ kg = TYT80 7.0 4 44 253 7.4

100 7.2 4 50 260 8.8125 7.5 4 57 283 12.6150 7.8 4 65 309 16.7200 8.4 4 80 345 25.4





Last rev.: 05/2014

Tab 1, page 19

45° socket bendAccording to FGR 70MK 45°Made of ductile cast iron (SGCI)

MK 45 FGR 10

45°

b1

b2

s 1

S 2


DN S₁ S₂ b₁ b₂ kg = TYT80 7.0 4 55 265 7.6

100 7.2 4 65 274 9.3125 7.5 4 76 301 13.2150 7.8 4 87 331 17.2200 8.4 4 109 374 26.9





Last rev.: 05/2014

Tab 1, page 20

90° socket bendAccording to FGR 70MQMade of ductile cast iron (SGCI)

MQ FGR 10

90° b2

b1

s 1

S 2


DN S₁ S₂ b₁ b₂ kg = TYT80 7.0 4 102 312 8.5

100 7.2 4 123 333 11.0125 7.5 4 149 374 15.7150 7.8 4 175 419 20.1200 8.4 4 226 491 33.5





Last rev.: 05/2014

Tab 1, page 21

S 2 S 1

L

Dimensions in mm Weight of the castingDN S₁ S₂ L kg 200 9.8 4.0 175 24.9250 9.0 4.0 180 34.2300 9.6 4.0 180 43.0400 10.8 5.0 185 66.5500 12.0 5.0 215 100.0600 13.2 5.0 340 140.0





MM FGR 10Double-socket adapter with Tyton socketAccording to factory standardMMMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 22

S 3

S2S4

DN2

DN1

h

L

S 1


DN₁ DN₂ S₁ S₂ S₃ S₄ L h TYT TYT TYT TYT 50* 50 170 150 13.5 13.5 13.5 13.5

65* 50 191 165 16.5 16.5 16.5 16.565 191 165 18.1 18.1 18.1 18.1

80 40* 7.0 7.0 4.0 4.0 170 155 10.8 10.8 10.8 10.850* 7.0 7.0 4.0 4.0 170 160 11.4 11.4 11.4 11.465* 7.0 7.0 4.0 4.0 170 160 13.4 13.4 13.4 13.480 7.0 7.0 4.0 4.0 170 165 12.9 12.9 12.9 12.9

100 40 7.2 7.0 4.0 4.0 190 170 12.6 12.6 12.6 12.650 7.2 7.0 4.0 4.0 190 170 13.2 13.2 13.2 13.265* 7.2 7.0 4.0 4.0 190 17080 7.2 7.0 4.0 4.0 170 175 14.5 14.5 14.5 14.5

100 7.2 7.2 4.0 4.0 190 180 15.8 15.8 16.3* 16.3*125 40 7.5 7.0 4.0 4.0 170 185 16.0 16.0 16.0 16.0

50* 7.5 7.0 4.0 4.0 195 185 18.0 18.0 18.0 18.065* 7.5 7.0 4.0 4.0 150 18980 7.5 7.0 4.0 4.0 170 190 17.9 18.0 18.0 18.0

100 7.5 7.2 4.0 4.0 195 195 19.3 19.3 19.8* 19.8*125 7.5 7.5 4.0 4.0 225 200 21.6 21.6 22.1* 23.6*

150 40 7.8 7.0 4.0 4.0 170 195 19.2 19.2 19.2 19.250 7.8 7.0 4.0 4.0 170 200 19.9 19.9 19.9 19.980 7.8 7.0 4.0 4.0 170 205 21.3 21.3 21.3 21.3

100 7.8 7.2 4.0 4.0 195 210 22.7 22.7 23.2 23.2150 7.8 7.8 4.0 4.0 255 220 27.4 27.4 29.4 30.9

200 40 8.4 7.0 4.0 4.0 175 230 26.7 26.7 26.7 26.750 8.4 7.0 4.0 4.0 175 230 25.6 25.6 25.6 25.680 8.4 7.0 4.0 4.0 175 235 28.6 28.6 28.6 28.6

100 8.4 7.2 4.0 4.0 200 240 30.4 30.4 30.9 30.9125* 8.4 7.5 4.0 4.0 255 250150 8.4 7.8 4.0 4.0 255 250 36.1 36.1 37.1 39.1*200 8.4 8.4 4.0 4.0 315 260 42.2 41.7 43.7 49.2*

250 80 9.0 7.0 4.0 4.0 180 265 37.9 37.9 37.9 37.9100 9.0 7.2 4.0 4.0 200 270 39.7 39.7 40.2* 40.2*150 9.0 7.8 4.0 4.0 260 280 46.3 46.3 47.3* 49.3*200 9.0 8.4 4.0 4.0 315 290 42.9 42.9 44.9* 60.4*250 9.0 9.0 4.0 4.0 375 300 61.0 60.5 64.5* 74.5*

MMA FGR 10Double-socket tees with flanged branchAccording to DIN EN 545MMAMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 23

S 3

S2S4

DN2

DN1

h

L

S 1


DN₁ DN₂ S₁ S₂ S₃ S₄ L h TYT TYT TYT TYT 300 80 9.6 7.0 4.0 4.0 180 295 47.2 47.2 47.2 47.2

100 9.6 7.2 4.0 4.0 205 300 50.0 50.0 50.5* 50.5*150 9.6 7.8 4.0 4.0 260 310 57.0 57.0 58.0* 60.0*200 9.6 8.4 4.0 4.0 320 320 65.0 65.0 67.0* 72.5*250 9.6 9.0 4.0 4.0 430 330 75.5 75.5300 9.6 9.6 4.0 4.0 435 340 83.6 83.1 88.6* 104.6*

350* 80* 10.2 7.0 5.0 4.0 205 325 70.0 70.0 70.0 70.0100 10.2 7.2 5.0 4.0 205 330 59.3 59.3 59.3 59.8150* 10.2 7.8 5.0 4.0 325 340 90.0 90.0 90.5 90.5200 10.2 8.4 5.0 4.0 325 350 77.2 76.7 79.2 84.2250* 10.2 9.0 5.0 4.0 495 370 98.0 98.0 102.0 112.0300* 10.2 9.6 5.0 4.0 495 370 110.0 110.0 117.0 128.0350 10.2 10.2 5.0 5.0 495 380 106.0 109.6 117.6 138.6

400 80 10.8 7.0 5.0 4.0 185 355 67.8 67.8 67.8 67.8100 10.8 7.2 5.0 4.0 210 360 71.4 71.4 71.9* 71.9*150 10.8 7.8 5.0 4.0 270 370 81.4 81.4 82.4* 82.4*200* 10.8 8.4 5.0 4.0 325 380 91.1 90.6 92.6 98.1250* 10.8 9.0 5.0 4.0 440 390 130.0 130.0 134.0 144.0300 10.8 9.6 5.0 4.0 440 400 113.5 113.5 118.5* 134.5*350* 10.8 10.2 5.0 5.0 560 405 150.0 153.0 161.0 183.0400 10.8 10.8 5.0 5.0 560 420 135.6 140.6 152.6 185.6*

500 80 12.0 7.0 5.0 4.0 215 415 103.0 104.0 104.0 104.0100 12.0 7.2 5.0 4.0 215 420 104.0 104.0 104.0* 104.0*150 12.0 7.8 5.0 4.0 330 430 126.0 126.0 128.0* 128.0*200 12.0 8.4 5.0 4.0 330 440 127.9 127.9 129.9* 134.9*250 12.0 9.0 5.0 4.0 450 450 157.0 156.0 161.0* 173.0*300 12.0 9.6 5.0 4.0 450 460 156.7 155.7 161.7* 176.7*350* 12.0 10.2 5.0 5.0 565 470 182.0 188.0 199.0 230.0400 12.0 10.8 5.0 5.0 565 480 182.5 188.5 199.5* 233.5*500 12.0 12.0 5.0 5.0 680 500 212.1 227.1 239.1* 273.1*

Double-socket tees with flanged branchAccording to DIN EN 545MMAMade of ductile cast iron (SGCI)

MMA FGR 10

Last rev.: 05/2014

Tab 1, page 24

S 3

S2S4

DN2

DN1

h

L

S 1


DN₁ DN₂ S₁ S₂ S₃ S₄ L h TYT TYT TYT TYT 600 80 13.2 7.0 5.0 4.0 340 475 163.0 163.0 163.0 163.0

100 13.2 7.2 5.0 4.0 340 480 164.0 164.0 165.0* 165.0*150 13.2 7.8 5.0 4.0 340 490 166.0 166.0 167.0* 168.0*200 13.2 8.4 5.0 4.0 340 500 168.5 168.5 170.5* 175.5*250 13.2 9.0 5.0 4.0 570 510 224.0 224.0 228.0* 238.0*300 13.2 9.6 5.0 4.0 570 520 230.0 230.0 235.0* 251.0*350* 13.2 10.2 5.0 5.0 570 530 233.0 236.0 245.0 266.0400 13.2 10.8 5.0 5.0 570 540 233.3 239.3 250.3* 284.3*500 13.2 12.0 5.0 5.0 800 550 303.0 317.0 327.0* 361.0*600 13.2 13.2 5.0 5.0 800 580 308.7 335.7 349.7* 401.7*

700* 100 14.4 7.2 6.0 4.0 345 510 250.0 250.0 250.0150 14.4 7.8 6.0 4.0 345 520 262.0 262.0 263.0200 14.4 8.4 6.0 4.0 345 525 225.3 225.3 227.3250 14.4 9.0 6.0 4.0 365 535 272.0 271.0 274.0300 14.4 9.6 6.0 4.0 575 540 327.0 327.0 343.0400 14.4 10.8 6.0 5.0 575 555 286.7 292.7 303.7500 14.4 12.0 6.0 5.0 925 570 432.0 446.0 480.0600 14.4 13.2 6.0 5.0 925 585 457.0 481.0 502.0700 14.4 14.0 6.0 6.0 925 600 381.0 396.0 431.0

800* 100 15.6 7.2 6.0 4.0 350 570 325.0 325.0 326.0150 15.6 7.8 6.0 4.0 303 580 316.0 316.0 318.0200 15.6 8.4 6.0 4.0 350 585 316.9 316.9 318.9250 15.6 9.0 6.0 4.0 360 585 350.0 349.0 352.0300 15.6 9.6 6.0 4.0 580 600 417.0 417.0 422.0400 15.6 10.8 6.0 6.0 580 615 405.4 411.4 422.4500 15.6 12.0 6.0 6.0 1045 630 590.0 605.0 617.0600 15.6 13.2 6.0 6.0 1045 645 579.0 606.0 620.0800 15.6 15.6 6.0 6.0 1045 675 612.0 611.0 680.0

MMA FGR 10Double-socket tee with flanged branchAccording to DIN EN 545MMAMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 25

S 3

S2S4

DN2

DN1

h

L

S 1

* On request¹⁾ STD Standard system socket jointS₁, S₂ Wall thickness of the castingS3, S4 Thickness of the cement mortar lining


DN₁ DN₂ S₁ S₂ S₃ S₄ L h TYT TYT TYT TYT900* 100 16.8 7.2 6.0 4.0 355 630 451.0 451.0 452.0

150 16.8 7.8 6.0 4.0 355 640 443.0 443.0 444.0200 16.8 8.4 6.0 4.0 355 645 453.5 453.5 455.5250 16.8 9.0 6.0 4.0 375 635 474.0 474.0 477.0300 16.8 9.6 6.0 4.0 590 660 561.0 561.0400 16.8 10.8 6.0 6.0 590 675 560.0 565.0 577.0500 16.8 12.0 6.0 6.0 1170 690 813.0 827.0 861.0600 16.8 13.2 6.0 6.0 1170 705 810.5 837.5 851.5900 16.8 16.8 6.0 6.0 1170 750 921.0 969.0 1090.0

1000* 200 18.0 8.4 6.0 4.0 360 705 556.0 556.0 558.0250 18.0 9.0 6.0 4.0 400 705 520.0 519.0 522.0300 18.0 9.6 6.0 4.0 595 720 670.0 670.0 675.0400 18.0 10.8 6.0 6.0 595 735 679.5 685.0 696.5600 18.0 13.2 6.0 6.0 1290 765 1029.0 1056.0 1070.0800 18.0 15.6 6.0 6.0 1290 795 1044.0 1063.0 1112.0900 18.0 16.8 6.0 6.0 1290 810 1128.0 1147.0 1196.0

1000 18.0 17.0 6.0 6.0 1290 825 1098.0 1139.0 1217.01200* 200 20.4 8.4 6.0 4.0 375 825 828.8 828.8 830.8

250 20.4 9.0 6.0 4.0 810 875 950.0¹⁾ 950.0¹⁾ 953.0¹⁾400 20.4 10.8 6.0 6.0 605 855 989.0 995.0 1006.0600 20.4 13.2 6.0 6.0 1525 855 1595.5 1621.5 1636.5

1000 20.4 18.0 6.0 6.0 1275 920 1359.0 1361.0 1445.01200 20.4 20.4 6.0 6.0 1525 975 1718.5¹⁾ 1783.5¹⁾ 1882.5¹⁾




MMA FGR 10Double-socket tee with flanged branchAccording to DIN EN 545MMAMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 26

S 3

S2S4

DN2

DN1

h

L

S 1


DN₁ DN₂ S₁ S₂ S₃ S₄ L h SMU SMU SMU SMU125 40 7.5 7.0 4.0 4.0 170 185 16.0 16.0 16.0 16.0

80 7.5 7.0 4.0 4.0 170 190 18.0 18.0 18.0 18.0100 7.5 7.2 4.0 4.0 195 195 19.2 19.2 19.2* 19.2*125 7.5 7.5 4.0 4.0 225 200 21.5 21.5 21.5* 21.5*

150 40 7.8 7.0 4.0 4.0 170 195 14.0 14.0 14.0 14.050 7.8 7.0 4.0 4.0 170 200 17.0 17.0 17.0 17.080 7.8 7.0 4.0 4.0 170 205 21.0 21.0 21.0 21.0

100 7.8 7.2 4.0 4.0 195 210 23.0 23.0 23.0 23.0150 7.8 7.8 4.0 4.0 255 220 25.0 25.0 25.0 25.0

200 40 8.4 7.0 4.0 4.0 175 230 25.5 25.5 25.5 25.550 8.4 7.0 4.0 4.0 175 230 26.5 26.5 26.5 26.580 8.4 7.0 4.0 4.0 175 235 31.0 31.0 31.0 31.0

100 8.4 7.2 4.0 4.0 200 240 30.3 30.3 30.3 30.3150 8.4 7.8 4.0 4.0 255 250 36.5 36.5 36.5 36.5*200 8.4 8.4 4.0 4.0 315 260 43.0 42.5 42.5 42.5*

MMA FGR 10Double-socket tee screwed-type with flangend branchAccording to DIN EN 545MMAMade of ductile cast iron (SGCI)

S₁, S₂ Wall thickness of the castingS₃, S₄ Thickness of the cement mortar lining



SMU – Screw-gland socket according to DIN 28601

Last rev.: 05/2014

Tab 1, page 27

S 1

DN2

DN1

L

S 3

h

S2S4


DN₁ DN₂ S₁ S₂ S₃ S₄ L h kg ≈ TYT80* 40 8.1 8.1 4.0 4.0 170 80

50 8.1 8.1 4.0 4.0 170 80 11.080 8.1 8.1 4.0 4.0 170 85 11.4

100* 40 8.4 8.4 4.0 4.0 170 9050 8.4 8.4 4.0 4.0 190 90 14.580 8.4 8.4 4.0 4.0 170 95 13.1

100 8.4 8.4 4.0 4.0 190 95 14.1125 40** 8.8 8.8 4.0 4.0 170 100

50* ** 8.8 8.8 4.0 4.0 195 105 18.580 8.8 8.8 4.0 4.0 170 105 16.5

100 8.8 8.8 4.0 4.0 195 110 17.8125 8.8 8.8 4.0 4.0 225 110 19.9

150 40** 9.1 9.1 4.0 4.0 170 115 22.550* ** 9.1 9.1 4.0 4.0 195 115 22.580 9.1 9.1 4.0 4.0 170 120 19.9

100 9.1 9.1 4.0 4.0 195 120 20.9125* 9.1 9.1 4.0 4.0 255 125 29.0150 9.1 9.1 4.0 4.0 255 125 25.2

MMB FGR 10Double-socket tee with socket branchAccording to DIN EN 545MMBMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 28

S 1

DN2

DN1

L

S 3

h

S2S4


DN₁ DN₂ S₁ S₂ S₃ S₄ L h kg ≈ TYT200 40** 9.8 9.8 4.0 4.0 175 140 26.5

50* 9.8 9.8 4.0 4.0 200 140 30.565* 9.8 9.8 4.0 4.0 159 22880 9.8 9.8 4.0 4.0 175 145 27.2

100 9.8 9.8 4.0 4.0 200 145 28.6125 9.8 9.8 4.0 4.0 255 145 39.0150 9.8 9.8 4.0 4.0 255 150 33.4200 9.8 9.8 4.0 4.0 315 155 38.2

250 80* 10.5 10.5 4.0 4.0 180 170 36.0100* 10.5 10.5 4.0 4.0 200 170 37.9125 10.5 10.5 4.0 4.0 200 175 47.0150* 10.5 10.5 4.0 4.0 260 175 43.6200* 10.5 10.5 4.0 4.0 315 180 49.3250* 10.5 10.5 4.0 4.0 375 190 56.0

300 80* 11.2 11.2 4.0 4.0 180 195 45.3100* 11.2 11.2 4.0 4.0 205 195 47.7125 11.2 11.2 4.0 4.0 205 200 59.0150* 11.2 11.2 4.0 4.0 260 200 54.3200* 11.2 11.2 4.0 4.0 320 205 61.0250* 11.2 11.2 4.0 4.0 430 210 80.0300* 11.2 11.2 4.0 4.0 435 220 75.0

* On request** Always SMU branch with sizes DN 40, DN 50S₁, S₂ Wall thickness of the castingS3, S4 Thickness of the cement mortar lining



TYT – Tyton® socket according to DIN 28603SMU – Screw-gland socket according to DIN 28601

MMB FGR 10Double-socket tee with socket branchAccording to DIN EN 545MMBMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 29

S 1

DN2

DN1

L

S 3

h

S2S4


DN₁ DN₂ S₁ S₂ S₃ S₄ L h SMU125 40 8.8 8.8 4.0 4.0 170 100 15.1

80 8.8 8.8 4.0 4.0 170 105 16.6100 8.8 8.8 4.0 4.0 195 110 17.9125 8.8 8.8 4.0 4.0 225 110 19.9

150 40 9.1 9.1 4.0 4.0 170 115 16.780 9.1 9.1 4.0 4.0 170 120 19.8

100 9.1 9.1 4.0 4.0 195 120 21.0150 9.1 9.1 4.0 4.0 255 125 24.9

200 40 9.8 9.8 4.0 4.0 175 140 23.580 9.8 9.8 4.0 4.0 175 145 25.5

100 9.8 9.8 4.0 4.0 200 145 29.0150 9.8 9.8 4.0 4.0 225 145 31.4200 9.8 9.8 4.0 4.0 255 150 39.0

MMB FGR 10Double-socket tee with socket branch (SMU)According to DIN EN 545MMBMade of ductile cast iron (SGCI)

S₁, S₂ Wall thickness of the castingS₃, S₄ Thickness of the cement mortar lining



SMU – Screw-gland socket according to DIN 28601

Last rev.: 05/2014

Tab 1, page 30

S2

111/4°

b b

S 1

Dimensions in mm Weight of the castingDN b S₁ S₂ kg ≈ TYT40* ** 63 7.050* ** 65 9.065* ** 68 11.580 30 7.0 4.0 6.5

100 35 7.2 4.0 7.8125 35 7.5 4.0 10.6150 40 7.8 4.0 13.4

200¹⁾ 45 8.4 4.0 24.9250 50 9.0 4.0 34.2300 60 9.6 4.0 43.0350* 65 10.2 5.0 44.9400 70 10.8 5.0 66.5

500²⁾ 85 12.0 5.0 100.0 600²⁾ 95 13.2 5.0 140.0

700 110 14.4 6.0 200.0800 125 15.6 6.0 271.2900* 135 16.8 6.0 393.5

1000 150 18.0 6.0 495.71200* 175 20.4 6.0 768.5

* On request** With SMU joint according to factory standardS₁ Wall thickness of the castingS₂ Thickness of the cement mortar lining



TYT – Tyton® socket according to DIN 28603SMU – Screw-gland socket according to DIN 28601STO – Bolted-gland socket according to DIN 28602

¹⁾ Tyton or SMU options available with DN 200²⁾ Tyton or STO options available with DN 500 and DN 600

MMK 11 FGR 1011¼° double-socket bendAccording to DIN EN 545MMK 11¼°Made of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 31

221/2°

S 1

S2

b b


100 45 7.2 4.0 8.1125 50 7.5 4.0 11.2150 55 7.8 4.0 14.2

200¹⁾ 65 8.4 4.0 21.0250 75 9.0 4.0 30.7300 90 9.6 4.0 40.4350* 100 10.2 5.0 50.7400 110 10.8 5.0 63.5

500²⁾ 135 12.0 5.0 100.4 600²⁾ 155 13.2 5.0 140.5

700 180 14.4 6.0 232.3800 205 15.6 6.0 315.8900* 225 16.8 6.0 456.0

1000 250 18.0 6.0 575.91200* 295 20.4 6.0 899.6





Only SMU option available with DN 40, DN 50, DN 65¹⁾ Tyton or SMU options available with DN 200²⁾ Tyton or STO options available with DN 500 and DN 600

MMK 22 FGR 1022½° double-socket bendAccording to DIN EN 545MMK 22½°Made of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 32

30°

S 2S 1

b b


100 50 7.2 4.0 8.3125 55 7.5 4.0 11.6150 65 7.8 4.0 14.8

200¹⁾ 80 8.4 4.0 22.0250 95 9.0 4.0 32.0300 110 9.6 4.0 43.2350* 125 10.2 5.0 54.5400 140 10.8 5.0 69.2500 170 12.0 5.0 109.2

600²⁾ 200 13.2 5.0 155.9700 230 14.4 6.0 254.1800 260 15.6 6.0 345.9900* 290 16.8 6.0 496.3

1000 320 18.0 6.0 630.31200* 380 20.4 6.0 988.7





Only SMU option available with DN 40, DN 50, DN 65¹⁾ Tyton or SMU options available with DN 200²⁾ Tyton or STO options available with DN 600

MMK 30 FGR 1030° double-socket bendAccording to DIN EN 28650MMK 30° Made of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 33


100 65 7.2 4.0 8.8125 75 7.5 4.0 12.3150 85 7.8 4.0 15.9

200¹⁾ 110 8.4 4.0 24.6250 130 9.0 4.0 35.7300 155 9.6 4.0 48.7350* 175 10.2 5.0 64.9400 200 10.8 5.0 82.2500 240 12.0 5.0 127.0

600²⁾ 285 13.2 5.0 183.6700 330 14.4 6.0 295.6800 375 15.6 6.0 406.1900* 420 16.8 6.0 577.9

1000 465 18.0 6.0 737.21200* 555 20.4 6.0 1163.9





45°

S 2

S 1

b b

Only SMU option available with DN 40, DN 50, DN 65¹⁾ Tyton or SMU options available with DN 200²⁾ Tyton or STO options available with DN 600

MMK 45 FGR 1045° double-socket bendAccording to DIN EN 545MMK 45°Made of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 34

90°

S 1

S 2

b b


100 125 7.2 4.0 10.2125 150 7.5 4.0 14.5150 175 7.8 4.0 19.1

200¹⁾ 225 8.4 4.0 30.5250 280 9.0 4.0 45.7300 330 9.6 4.0 63.7350* 410 10.2 4.0 140.0400 430 10.2 4.0 126.0500 550 12.0 4.0 237.0600 645 13.2 4.0 365.0





¹⁾ Tyton or SMU options available with DN 200

MMQ FGR 1090° double-socket bendAccording to DIN EN 545MMQ 90°Made of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 35

DN2DN1

L

S 1S 2

S 3

S 4

* On request** With SMU joint according to factory standard¹⁾ Tyton or SMU options availableS₁, S₂ Wall thickness of the castingS₃, S₄ Thickness of the cement mortar lining




Dimensions in mm Weight of the castingDN₁ DN₂ S₁ S₂ S₃ S₄ L kg ≈ TYT50* ** 40 4.0 4.0 200 8.5*65* ** 40 4.0 4.0 200 10.0*

50 4.0 4.0 200 11.0*80* 40 7.0 7.0 4.0 4.0 200 12.0*

50 7.0 7.0 4.0 4.0 110 7.0*65 7.0 7.0 4.0 4.0 200 14.5

100* 50 7.2 7.0 4.0 4.0 150 7.065 7.2 7.0 4.0 4.0 90 7.280 7.2 7.0 4.0 4.0 90 7.5

125 65* 7.5 7.0 4.0 4.0 17080¹⁾ 7.5 7.0 4.0 4.0 140 9.9

100¹⁾ 7.5 7.2 4.0 4.0 100 9.8150* 65 7.8 7.0 4.0 4.0 100

80 7.8 7.0 4.0 4.0 190 12.3100 7.8 7.2 4.0 4.0 150 12.3125 7.8 7.5 4.0 4.0 100 12.6

200 100¹⁾ 8.4 7.2 4.0 4.0 250 18.3125¹⁾ 8.4 7.5 4.0 4.0 200 18.7150¹⁾ 8.4 7.8 4.0 4.0 150 18.7

250* 125 9.0 7.5 4.0 4.0 300 26.3150 9.0 7.8 4.0 4.0 250 26.5200 9.0 8.4 4.0 4.0 150 25.8

300* 150 9.6 7.8 4.0 4.0 350 35.9200 9.6 8.4 4.0 4.0 250 35.7250 9.6 9.0 4.0 4.0 150 34.6

MMR FGR 10Double-socket taperAccording to DIN EN 545MMRMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 36

DN2DN1

L

S 1S 2

S 3

S 4

Dimensions in mm Weight of the castingDN₁ DN₂ S₁ S₂ S₃ S₄ L kg ≈ TYT350* 200 10.2 8.4 5.0 4.0 360 47.8

250 10.2 9.0 5.0 4.0 260 46.8300 10.2 9.6 5.0 4.0 160 45.1

400* 250 10.8 9.0 5.0 4.0 360 60.7300 10.8 9.6 5.0 4.0 260 58.0350 10.8 10.2 5.0 5.0 160 55.5

500* 350 12.0 10.2 5.0 5.0 360 88.2400 12.0 10.8 5.0 5.0 260 83.0

600* 400 13.2 10.2 5.0 5.0 460 128.0500 13.2 10.8 5.0 5.0 260 116.0

* On requestS₁, S₂ Wall thickness of the castingS₃, S₄ Thickness of the cement mortar lining




MMR FGR 10Double-socket taperAccording to DIN EN 545MMRMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 37

S 2

e

b

bc

90 °

S 1

Dimensions in mm Weight of the casting in kg ≈DN b c e S₁ S₂ PN 10 PN 16 PN 25 PN 4040* 140 84 160 10.5 10.5 10.5 10.550 150 90 160 13.5 13.5 13.5 13.565* 165 99 160 17.5 17.5 17.4 17.480 165 110 180 7.0 4.0 13.0 13.2 13.2 13.2

100 180 125 200 7.2 4.0 16.9 16.9 17.9* 17.9*125 200 140 225 7.5 4.0 22.1 22.1 23.1* 26.1*150 220 160 250 7.8 4.0 28.8 28.8 30.8* 35.3*200 260 190 300 8.4 4.0 46.2 45.2 49.7 60.2250 350 225 350 9.0 4.0 73.5 72.5 80.5* 101.0*300 400 255 400 9.6 4.0 103.9 102.9 113.9* 144.9*350* 450 290 450 10.2 5.0 136.0 142.0 158.0 201.0400 500 320 500 10.8 5.0 176.4 186.4 209.4 277.4*500 600 385 600 12.0 5.0 281.0 311.0 335.0* 402.0*600 700 450 700 13.2 5.0 425.0 478.0 506.0* 612.0*

* On requestS₁ Wall thickness of the castingS₂ Thickness of the cement mortar liningOptional: Tapped holes at up to 3 additionally provided hubs

DN 80: Thread up to 2"DN 100: Thread up to 1 ½"Other nominal sizes on request



N FGR 1090° double-flanged duckfoot bendAccording to DIN 545NMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 38

90°

b bS 1

S 2


DN b S₁ S₂ PN 10 PN 16 PN 25 PN 40 40* ** 140 6.5 6.5 6.5 6.5

50 150 8.5 8.5 8.5 8.565* ** 165 11.0 11.0 11.0 11.080 165 7.0 4.0 9.5 9.7 9.7* 9.7*

100 180 7.2 4.0 12.0 12.0 13.0* 13.0*125 200 7.5 4.0 15.6 15.6 16.8* 19.6*150 220 7.8 4.0 19.8 19.8 21.8* 26.3*200 260 8.4 4.0 31.2 30.2 34.7 45.2250 350 9.0 4.0 50.0 49.0 57.0* 77.0*300 400 9.6 4.0 69.9 68.9 80.4* 110.9*350* 450 10.2 5.0 89.5 96.0 112.0 155.0400 500 10.8 5.0 114.5 125.5 148.5 215.5*

500 600 12.0 5.0 179.0 209.0 233.0* 300.0*600 700 13.2 5.0 269.0 322.0 350.0* 455.0*700* 800 14.4 6.0 381.5 411.5 481.5800 900 15.6 6.0 527.5 565.5 664.5*900* 1000 16.8 6.0 690.0 737.0 858.0

1000* 1100 18.0 6.0 896.0 979.0 1135.01200* ** 1300 20.4 6.0 1418.0 1547.0 1746.0

* On request** According to factory standardS₁ Wall thickness of the castingS₂ Thickness of the cement mortar lining



Q FGR 1090° double-flanged bendAccording to DIN EN 545QMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 39

L

S 1

h

S4

S2

S 3

DN1

DN2

Dimensions in mm Weight of the casting in kg ≈DN₁ DN₂ S₁ S₂ S₃ S₄ L h PN 10 PN 16 PN 25 PN 4040* 40 280 140 10.5 10.5 10.5 10.550 40* 300 145 12.0 12.0 12.0 12.0

50 300 150 12.5 12.5 12.5 12.565* 40 330 153 15.0 15.0 15.0 15.0

50 330 158 15.5 15.5 15.5 15.565 330 165 16.5 16.5 16.5 16.5

80 40* 7.0 7.0 4.0 4.0 330 160 14.5 14.5 14.5 14.550 7.0 7.0 4.0 4.0 330 160 14.2 14.2 14.2 14.265 7.0 7.0 4.0 4.0 330 160 16.0 16.0 16.0 16.080 7.0 7.0 4.0 4.0 330 165 15.6 15.6 15.6 15.6

100 40* 7.2 7.0 4.0 4.0 360 170 18.0 18.0 19.0 19.050 7.2 7.0 4.0 4.0 360 170 17.1 17.1 18.1 18.165 7.2 7.0 4.0 4.0 360 170 19.0 19.0 19.7 19.780 7.2 7.0 4.0 4.0 360 175 18.4 18.4 19.6 19.6

100 7.2 7.2 4.0 4.0 360 180 19.0 19.0 20.5 20.5125 40* 7.5 7.0 4.0 4.0 400 185 22.0 22.0 23.0 26.0

50* 7.5 7.0 4.0 4.0 400 185 23.0 23.0 24.0 27.080 7.5 7.0 4.0 4.0 400 190 22.8 22.8 24.3* 26.8*

100 7.5 7.2 4.0 4.0 400 195 23.8 23.8 25.8* 28.3*125 7.5 7.5 4.0 4.0 400 200 25.2 25.2 26.7 30.7

150 40* 7.8 7.0 4.0 4.0 500 194 38.0 38.0 40.0 44.050 7.8 7.0 4.0 4.0 440 200 30.5 30.5 32.5 36.580 7.8 7.0 4.0 4.0 440 205 28.5 28.5 30.5 35.0

100 7.8 7.2 4.0 4.0 440 210 29.4 29.4 31.9 35.9125 7.8 7.5 4.0 4.0 440 215 30.9 30.9 33.4* 38.9*150 7.8 7.8 4.0 4.0 440 220 32.3 32.3 35.3 41.9


T FGR 10All-flanged teeAccording to DIN EN 545TMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 40

L

S 1

h

S4

S2

S 3

DN1

DN2

Dimensions in mm Weight of the casting in kg ≈DN₁ DN₂ S₁ S₂ S₃ S₄ L h PN 10 PN 16 PN 25 PN 40200 50* 8.4 7.0 4.0 4.0 600 225 60.0 59.5 64.0 74.0

80 8.4 7.0 4.0 4.0 520 235 42.2 41.7 45.7 56.7100 8.4 7.2 4.0 4.0 520 240 43.1 42.6 47.1 57.6125 8.4 7.5 4.0 4.0 520 245 51.0 51.0 55.0 58.0150 8.4 7.8 4.0 4.0 520 250 46.0 45.5 50.5 63.0200 8.4 8.4 4.0 4.0 520 260 49.5 48.5 55.0 70.5

250 50* 9.0 7.0 4.0 4.0 700 275 85.0 84.0 92.0 111.080 9.0 7.0 4.0 4.0 700 265 66.5 66.0 74.0 95.0

100 9.0 7.2 4.0 4.0 700 275 67.6 66.6 75.1 95.2125* 9.0 7.5 4.0 4.0 700 275 92.0 91.0 100.0 121.0150 9.0 7.8 4.0 4.0 700 300 72.0 71.5 79.5 100.5200 9.0 8.4 4.0 4.0 700 325 76.0 75.5 83.5 104.5250 9.0 9.0 4.0 4.0 700 350 81.0 80.5 88.5 109.5

300 50* 9.6 7.0 4.0 4.0 800 300 120.0 119.0 130.0 161.080 9.6 7.0 4.0 4.0 800 290 96.5 95.5 108.0* 142.0*

100 9.6 7.2 4.0 4.0 800 300 98.5 97.5 104.8* 135.8*125* 9.6 7.5 4.0 4.0 800 300 125.0 124.0 136.0 167.0150 9.6 7.8 4.0 4.0 800 325 101.0 100.0 112.0* 145.0*200 9.6 8.4 4.0 4.0 800 350 102.4 101.4 114.4* 151.4*250 9.6 9.0 4.0 4.0 800 400 113.9 112.9 128.9* 175.9*300 9.6 9.6 4.0 4.0 800 375 114.0 113.0 128.0* 168.0*

350* 80 10.2 7.0 5.0 4.0 850 325 159.0 165.0 182.0 224.0100 10.2 7.2 5.0 4.0 850 325 115.5 121.5 138.5 181.5150 10.2 7.8 5.0 4.0 850 325 164.0 170.0 188.0 232.0200 10.2 8.4 5.0 4.0 850 325 120.5 126.5 145.5 193.5250 10.2 9.0 5.0 4.0 850 325 173.0 179.0 199.0 258.0300 10.2 9.6 5.0 4.0 850 425 188.0 194.0 218.0 274.0350 10.2 10.2 5.0 5.0 850 425 138.8 147.8 172.8 236.8



Last rev.: 05/2014

Tab 1, page 41

L

S 1

h

S4

S2

S 3

DN1

DN2

Dimensions in mm Weight of the casting in kg ≈DN₁ DN₂ S₁ S₂ S₃ S₄ L h PN 10 PN 16 PN 25 PN 40400 80 10.8 7.0 5.0 4.0 900 350 141.0 153.0 235.0* 302.0*

100 10.8 7.2 5.0 4.0 900 350 143.0 155.0 176.4* 244.4*150 10.8 7.8 5.0 4.0 900 350 145.0 157.0 241.0* 310.0*200 10.8 8.4 5.0 4.0 900 350 165.0 177.0 183.3* 255.3*250* 10.8 9.0 5.0 4.0 900 350 215.0 226.0 252.0 330.0300 10.8 9.6 5.0 4.0 900 450 177.0 191.0 271.0* 354.0*350* 10.8 10.2 5.0 5.0 900 450 329.0 343.0 374.0 464.0400 10.8 10.8 5.0 5.0 900 450 191.5 210.0 219.5 320.5*

500 80 12.0 7.0 5.0 4.0 1000 400 200.0 228.0 260.0* 328.0*100 12.0 7.2 5.0 4.0 1000 400 208.0 238.0 264.5* 331.5*150 12.0 7.8 5.0 4.0 1000 400 216.0 252.0 359.0* 428.0*200 12.0 8.4 5.0 4.0 1000 400 224.0 266.0 269.5* 342.5*250 12.0 9.0 5.0 4.0 1000 400 234.0 280.0 372.0* 450.0*300 12.0 9.6 5.0 4.0 1000 500 245.0 294.0 393.0 476.0*350* 12.0 10.2 5.0 5.0 1000 500 342.0 376.0 407.0 496.0400* 12.0 10.8 5.0 5.0 1000 500 234.7 270.7 305.7 406.7500 12.0 12.0 5.0 5.0 1000 500 302.5 350.0 324.6* 425.6*

600 80* 13.2 7.0 5.0 4.0 1100 450 304.0 353.0 374.0 478.0100 13.2 7.2 5.0 4.0 1100 450 334.0 369.0 518.0* 623.0*150 13.2 7.8 5.0 4.0 1100 450 336.0 372.0 522.0* 630.0*200 13.2 8.4 5.0 4.0 1100 450 342.0 378.0 387.0* 497.0*250 13.2 9.0 5.0 4.0 1100 450 350.0 403.0 533.0* 648.0*300 13.2 9.6 5.0 4.0 1100 550 360.0 413.0 553.0* 673.0*350* 13.2 10.2 5.0 5.0 1100 550 475.0 531.0 568.0 695.0400 13.2 10.8 5.0 5.0 1100 550 374.0 432.0 422.0* 561.0*500 13.2 12.0 5.0 5.0 1100 550 390.0 456.0 697.0* 746.0*600 13.2 13.2 5.0 5.0 1100 550 440.0 518.0 465.0* 623.0*



Last rev.: 05/2014

Tab 1, page 42

L

S 1

h

S4

S2

S 3

DN1

DN2

Dimensions in mm Weight of the casting in kg ≈DN₁ DN₂ S₁ S₂ S₃ S₄ L h PN 10 PN 16 PN 25 PN 40700* 100 14.4 7.2 6.0 4.0 650 510 270.0 296.0 366.0

150 14.4 7.8 6.0 4.0 1200 500 608.0 638.0 659.0200 14.4 8.4 6.0 4.0 650 525 265.9 295.9 366.9250 14.4 9.0 6.0 4.0 1200 500 615.0 645.0 719.0300 14.4 9.6 6.0 4.0 870 540 344.0 370.0 444.0350 14.4 10.2 6.0 5.0 1200 600 642.0 675.0 753.0400 14.4 10.8 6.0 5.0 870 555 337.5 372.5 453.5500 14.4 12.0 6.0 5.0 1200 570 669.0 714.0 796.0600 14.4 13.2 6.0 5.0 1200 585 686.0 743.0 827.0700 14.4 14.4 6.0 6.0 1200 600 459.0 504.0 609.0

800 100 15.6 7.0 6.0 4.0 690 570 354.0 390.0 528.0*150 15.6 7.2 6.0 4.0 690 580 370.0 392.0 476.0*200 15.6 7.8 6.0 4.0 690 585 349.5 387.5 487.5*250 15.6 8.4 6.0 4.0 690 585 379.0 401.0 486.0*300 15.6 9.0 6.0 4.0 690** 600 443.0 478.0 620.0*350* 15.6 9.6 6.0 5.0 1300 650 849.0 849.0 987.0400 15.6 10.2 6.0 5.0 910 615 434.0 478.0 588.0*500 15.6 10.8 6.0 5.0 1350 630 607.0 657.0 795.0*600 15.6 12.0 6.0 5.0 1350 645 599.5 663.5 776.5*700* 15.6 13.2 6.0 6.0 1300 650 916.0 916.0 1054.0800 15.6 14.4 6.0 6.0 1350 675 631.5 689.5 836.5*

900* 100 16.8 7.2 6.0 4.0 730 640 445.0 488.0 730.0200 16.8 8.4 6.0 4.0 730 645 432.0 480.0 603.0250 16.8 9.0 6.0 4.0 730 635 461.0 482.0 581.0300 16.8 9.6 6.0 4.0 950 660 544.0 588.0 690.0400 16.8 10.8 6.0 5.0 950 675 532.5 585.5 717.5500 16.8 12.0 6.0 5.0 1500 690 784.0 842.0 960.0600 16.8 13.2 6.0 5.0 1500 705 771.0 846.0 981.0900 16.8 16.8 6.0 5.0 1500 750 818.0 890.0 1071.0

* On request S₁, S₂ Wall thickness of the casting** Face-to-face length according to factory standard S₃, S₄ Thickness of the cement mortar lining


Last rev.: 05/2014

Tab 1, page 43

L

S 1

h

S4

S2

S 3

DN1

DN2

Dimensions in mm Weight of the casting in kg ≈DN₁ DN₂ S₁ S₂ S₃ S₄ L h PN 10 PN 16 PN 25 PN 40

1000 200* 18.0 8.4 6.0 4.0 770 705 541.0 624.0 782.0250* 18.0 9.0 6.0 4.0 770 705 590.0 695.0 763.0300* 18.0 9.6 6.0 4.0 1500 750 1363.0 1360.0 1516.0400 18.0 10.8 6.0 5.0 990 735 658.0 746.0 913.0500 18.0 12.0 6.0 5.0 1500 750 1396.0 1395.0 1551.0600 18.0 13.2 6.0 5.0 1650 765 990.5 1099.5 1269.5700* 18.0 14.4 6.0 6.0 1500 750 1446.0 1445.0 1601.0800 18.0 15.6 6.0 6.0 1500 750 1468.0 1465.0 1621.0*900* 18.0 16.8 6.0 6.0 1500 750 1464.0 1460.0 1616.0

1000 18.0 18.0 6.0 6.0 1650 825 1058.5 1183.5 1416.5*1200* 200 20.4 8.4 6.0 4.0 850 825 804.0 932.0 1133.0

250 20.4 9.0 6.0 4.0 1215 875 1187.0 1276.0 1440.0400 20.4 10.8 6.0 5.0 1070 855 957.5 1091.5 1301.5600 20.4 13.2 6.0 5.0 1950 885 1544.0 1699.0 1913.0

1000 20.4 18.0 6.0 6.0 1700 945 1600.0 1705.0 1882.01200 20.4 20.4 6.0 6.0 1950 975 1662.0 1855.0 2153.0





Last rev.: 05/2014

Tab 1, page 44

DN

S2

S1

hh

L

Dimensions in mm Weight of the casting in kg ≈DN S₁ S₂ L h PN 10 PN 16

80/80 8.1 4.0 330 165 20 20100/100 8.4 4.0 360 180 26 26150/150 9.1 4.0 440 220 39 39200/200 9.8 4.0 520 260 58 58300/300 11.2 4.0 800 400 155 160400/400 12.6 6.0 900 450 218 225

Other nominal sizes on requestS₁ Wall thickness of the castingS₂ Thickness of the cement mortar lining



TT FGR 10All-flanged cross pieceAccording to DIN EN 545TTMade of ductile cast iron (SGCI)

Last rev.: 05/2014

Tab 1, page 45

Collar with screwed socket connectionAccording to DIN EN 545UMade of ductile cast iron (SGCI)

U FGR 10

L

S 2S 1

Dimensions in mm Weight of the casting in kgDN S₁ S₂ L SMU¹⁾ STO²⁾

80 7.0 4.0 160 7.7 –100 7.2 4.0 160 9.7 –125 7.5 4.0 165 12.5 –150 7.8 4.0 165 15.2 –200 8.4 4.0 170 22.2 –250 9.0 4.0 175 30.0 –300 9.6 4.0 180 38.2 –400 10.8 5.0 190 57.5 –500²⁾ 12.0²⁾ 5.0²⁾ 200²⁾ – 78.0600²⁾ 13.2²⁾ 5.0²⁾ 210²⁾ – 102.0

¹⁾ SMU = Screw-gland socket according to DIN 28601 (with thrust protection on request)²⁾ STO = Bolted-gland socket according to DIN 28602S₁ Wall thickness of the castingS₂ Thickness of the cement mortar liningThe permitted component operating pressure (PFA) for screw-gland and bolted-gland socket jointsis 16 bar – higher pressures on request.



Last rev.: 05/2014

Tab 1, page 46

X FGR 10Blind flangeAccording to DIN EN 545, flange according to DIN EN 1092-2XMade of ductile cast iron (SGCI)

d b s Drill hole,concentric,

up tomax.

Weight of the casting in kg ≈DN PN PN PN PN PN PN PN PN PN PN PN PN f PN PN PN PN

10 16 25 40 10 16 25 40 10 16 25 40 10 16 25 4040 150 150 150 150 19.0 19.0 19.0 19.0 16.0 16.0 16.0 16.0 3 2" 2.5 2.5 2.5 2.550 165 165 165 165 19.0 19.0 19.0 19.0 16.0 16.0 16.0 16.0 3 2" 3.0 3.0 3.0 3.065 185 185 185 185 19.0 19.0 19.0 19.0 16.0 16.0 16.0 16.0 3 3" 4.0 4.0 4.0 4.080 200 200 200 200 19.0 19.0 19.0 19.0 16.0 16.0 16.0 16.0 3 4" 3.6 3.6 3.6 3.6

100 220 220 235 235 19.0 19.0 19.0 19.0 16.0 16.0 16.0 16.0 3 4" 4.3 4.3 4.8 4.8125 250 250 270 270 19.0 19.0 19.0 23.5 16.0 16.0 16.0 20.5 3 4" 5.6 5.6 6.2* 7.9*150 285 285 300 300 19.0 19.0 20.0 26.0 16.0 16.0 17.0 23.0 3 4" 7.2 7.2 8.3* 11.1*200 340 340 360 375 20.0 20.0 22.0 30.0 17.0 17.0 19.0 27.0 3 4" 11.0 10.8 13.3* 20.0*250 400 400 425 450 22.0 22.0 24.5 34.0 19.0 19.0 21.5 31.0 3 4" 16.9 16.6 21.0* 33.5*300 455 455 485 515 24.5 24.5 27.5 39.5 20.5 20.5 23.5 35.5 4 4" 26.0 25.5 32.0* 51.5*350* 505 520 555 580 24.5 26.5 30.0 44.0 20.5 22.5 26.0 40.0 4 4" 33.0 37.0 46.5 73.5400 565 580 620 660 24.5 28.0 32.0 48.0 20.5 24.0 28.0 44.0 4 4" 41.0 49.0 62.5* 106.0*500 670 715 730 755 26.5 31.5 36.5 52.0 22.5 27.5 32.5 48.0 4 4" 65.0 85.5* 102.0* 151.0*600 780 840 845 890 30.0 36.0 42.0 58.0 25.0 31.0 37.0 53.0 5 4" 99.5 136.0* 159.0* 230.0*700 895 910 960 32.5 39.5 46.5 27.5 34.5 39.5 5 4" 147.0 179.0* 225.0*800 1015 1025 1085 35.0 43.0 51.0 30.0 38.0 46.0 5 4" 207.0 252.0* 325.0*900 1115 1125 1185 37.5 46.5 55.5 32.5 41.5 50.5 5 4" 273.0 335.0* 429.0*

1000 1230 1255 1320 40.0 50.0 60.0 35.0 45.0 55.0 5 4" 360.0 453.0* 578.0*1200* 1455 1485 45.0 57.0 40.0 52.0 5 4" 582.0 737.0

* On requestExcentric drill hole available as an option

Surface protection:– Epoxy resin powder coating according to DIN EN 14901– Internal and external enamelling according to DIN 51178

Note on installation:When you use X pieces with bulge, make sure the bulged side faces inside the pipeline. This is because the sealing face is machined on that side only.

Last rev.: 05/2014

Tab 1, page 47

XR FGR 10Reducing flangeAccording to DIN EN 545XRMade of ductile cast iron (SGCI)

DN PN D B dK₁ dK₂ d₁ d₂ dB1xl1 Qty. dB2xl2 Qty. Weight in kg80/50* 10/16 200 34 160 125 M16 M16 M16x50 4 M16x50 4 8.480/50* 10/16 200 34 160 125 M16 M16 M16x50 8 M16x50 4 8.480/65* 10/16 200 36 160 145 M16 M16 M16x50 8 M16x50 4 7.680/80* 10/16 200 28 160 160 M16 M16 M16x50 4 M16x50 8 6.1

100/50 10/16 220 34 180 125 M16 M16 M16x50 8 M16x50 4 6.3100/65 10/16 220 36 180 145 M16 M16 M16x50 8 M16x50 4 7.6100/80 10/16 220 48 180 160 M16 M16 M16x50 4 M16x50 8 9.2100/80 10/16 220 48 180 160 M16 M16 M16x50 8 M16x50 4 9.2100/80 10/16 220 48 180 160 M16 M16 M16x50 8 M16x50 8 10.7100/100 10/16 220 28 180 180 M16 M16 M16x50 4 M16x50 8 7.7125/100 10/16 250 33 210 180 M16 M16 M16x50 4 M16x50 8 11.3125/100 10/16 250 33 210 180 M16 M16 M16x50 8 M16x50 4 11.3125/100 10/16 250 33 210 180 M16 M16 M16x50 8 M16x50 8 11.5150/80 10/16 285 33 240 160 M20 M16 M20x50 8 M16x50 4 16.3150/80 10/16 285 33 240 160 M20 M16 M20x50 8 M16x50 8 16.5150/100 10/16 285 33 240 180 M20 M16 M20x50 8 M16x50 8 12.6150/125 10/16 285 33 240 180 M20 M16 M20x50 8 M16x50 8 9.6200/80 10/16 340 44 295 160 ∅23 M16 – 8 M16x50 4 13.2200/80 10/16 340 44 295 160 ∅23 M16 – 8 M16x50 8 13.2200/80 10/16 340 44 295 160 ∅23 M16 – 12 M16x50 8 13.2200/100 10/16 340 39 295 180 ∅23 M16 – 8 M16x50 8 18.2200/100 10/16 340 39 295 180 ∅23 M16 – 12 M16x50 8 18.4200/100 10/16 340 39 295 240 M20 M20 – 12 M16x50 8 19.9200/150 10/16 340 39 295 240 M20 M20 M20x60 8 M20x60 8 19.6200/200 10/16 340 33 295 295 M20 M20 M20x80 12 M20x60 8 11.2250/150 10/16 400 48 350 240 M23 M20 – 12 M20x50 8 23.0250/200 10 400 46 350 295 M20 M20 M20x80 12 M20x80 8 28.0250/200 16 400 46 355 295 M24 M20 M24x80 12 M20x80 12 28.0300/250 10 455 85 400 350 M20 M20 M20x80 12 M20x80 12 66.0300/300 10 505 48 460 400 M20 M20 M20x80 16 M20x80 12 75.0400/350 10 565 70 515 460 M24 M20 M24x80 16 M20x80 16 85.0

* PN 25/PN 40 also available

Surface protection:– Epoxy resin powder coating according to DIN EN 14901

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Tab 1, page 48

Cast iron/PE FFlange weld-on piece for PE pipesF cast iron/PE

Dimensions and specifications

DN D Pipe type L s Weight in kg80 90 SDR 11 325 8.2 3.5

90 SDR 17 325 5.4 5.0100 110 SDR 11 325 10.0 6.7

110 SDR 17 325 6.6 6.5100 125 SDR 11 325 11.4 7.2

125 SDR 17 325 7.4 7.0150 160 SDR 11 375 14.6 12.3

160 SDR 17 375 9.5 12.0200 225 SDR 11 475 20.5 17.5

225 SDR 17 475 13.4 17.0

Materials:– Sleeve St 37– Flange adapter EN-GJS-400-15

Surface protection:– Internal and external epoxy resin powder coating according to DIN EN 14901– Internal and external enamelling according to DIN 51178

PE pipes by medium and pipe material ¹⁾

Pipe type Material Water GasColour PN Colour Permitted pressure

SDR 11 PE 80 Blue 12.5 bar Yellow orange 4 barSDR 17.6 PE 80 Blue 7.5 bar Yellow orange 1 bar

SDR 11 PE 100 Blue 16.0 bar Yellow orange 10 barSDR 17 PE 100 Blue 10.0 bar Yellow orange 4 bar

¹⁾ Other pipe types on request

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Flanged socketAccording to DIN EN 12842For PE and PVC pipeFlange according to DIN EN 1092-2E-KSMade of ductile cast iron (SGCI)

E-KS

Dimensions in mm Weight in kgDN* d₁ L t s PN 10/PN 1680 90.7 110 15 7.0 4.5

100 110.8 115 15 7.3 6.8125/140 141.0 130 20 7.4 7.2

150 161.1 150 35 7.5 10.0200 226.5 185 40 8.0 15.7250 281.8 210 50 9.0 24.4300 316.9 240 60 9.6 30.6

* Other dimensions on request


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Flanged spigotAccording to DIN EN 12842For PE and PVC pipeFlange according to DIN EN 1092-2F-KSMade of ductile cast iron (SGCI)

F-KS

Dimensions in mm Weight in kgDN* d EL s L PN 10/PN 1680 90 103 7.6 140 5.2

100 110 118 7.6 165 5.4150 160 135 7.6 185 10.5200 10/16 225 150 8.6 200 19.1300 10/16 315 190 9.6 255 31.2

S

EL

L

d

* Other dimensions on request


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Double-socket tees with flanged branchFor PE and PVC pipeAccording to DIN EN 12842Flange according to DIN EN 1092-2Made of ductile cast iron (SGCI)

MMA-KS

Dimensions in mm Weight in kgDN₁* DN₂* d₁ H L Z S₁ S₂ PN 10 / PN 16

80 80 90.7 160 295 105 7.0 7.0 9.5100 80 110.8 170 310 110 7.5 7.5 11.0

100 110.8 170 330 130 7.5 7.5 12.2150 80 161.1 200 345 115 7.5 7.5 15.0

100 161.1 205 365 135 7.5 7.5 16.6150 161.1 220 415 185 7.5 7.5 21.5

* Other dimensions on requestS₁, S₂ Wall thickness of the casting


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Pressure levels of ductile cast iron fi ttings

Ductile cast iron fittings are generally available with the following connections:

Tyton® socket jointScrew-gland socket jointScrew-gland socket joint plus lockBolted-gland socket jointFlanged jointKS socket

Socket-type ductile cast iron fittings with Tyton® sockets (without flanges) for use in drinking water pipelines are dimensioned for operating pressures as specified in DIN EN 545:2010-12 Annex A.3 and Table A.1.

Socket-type ductile cast iron fittings with screw-gland or bolted-gland sockets for use in drinking water pipe-lines are dimensioned for operating pressures up to 16 bar. Higher pressures on request.

The maximum component operating pressures specified in the catalogue shall apply to bolted-gland socket joints with lock.

Ductile cast iron fittings with at least one flange for use in drinking water pipelines are dimensioned for oper-ating pressures as specified in DIN EN 545:2010-12 Annex A.3 and Table A.2.Note that the required operating pressure must be indicated in your order, because the flange dimensions differ depending on the pressure class.

Ductile cast iron fittings for use in sewage pipelines are dimensioned for operating pressures as specified in DIN EN 598:2009-10.

Ductile cast iron fittings for use in gas pipelines are dimensioned for operating pressures up to 16 bar accord-ing to DIN EN 969:2009-07.

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Fitting instructions for Tyton® jointsTyton® joint

Cleaning the connection point

Spigot end up tothe marking line

Socket insidein particular sealing ring seat and retaining groove

Sealing ring

Apply lubricant to the hatched sealing face only.

Clean the sealing ring and fold it so to form a heart.

Applying lubricant

Inserting the sealing ring

Insert it into the socket such that the outer hard rubber claw sits firmly in the retaining groove.

If necessary, make two loops and smoothen them out.

The inner edge of the hard rubber sealing ring must not protrude from the centring collar.

Applying lubricant

Apply a thin film of lubricant to the inserted seal and to the spigot end – in particular to the chamfer.

Assembling the joint

Push the spigot end concentrically and straight into the socket until it touches the sealing ring. The axes of the two joined elements (pipe sections or fittings) must form a straight line.When you are ready, check the sealing ring for firm seat all-round with a feeler gauge.Use the fitting tool to push the spigot end further into the socket until the second marking line is visible only.

Feeler gauge

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Fitting instructions for Tyton® jointsTyton® joint

OffsettingAfter having assembled the joint, pipe sections can be offset.

Tyton®

Up to DN Off set angle300 5°400 4°

500-700 3°from 700 2°

Shortening pipesIf pipes are shortened on the installation site, the cut edges shall be chamfered carefully with a coarse file or hand-held grinder. The chamfer shall have about the same dimension as that of the original spigot end.For radius and distance of marking lines see the table below.

DN 65 80 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200X 65 69 73 76 79 85 90 95 95 95 105 105 135 145 160 170 200Y 78 82 86 89 92 98 103 108 108 108 118 118 148 158 173 183 213r 5 6 7 8 9 11

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Fitting instructions for Tyton® jointsDimensions of sockets and accessories

Socket of fittings(Shapes A and B)Socket depth t₁ of shape ASocket depth t₂ of shape B²⁾

Socket of EU pieces(Shapes A and B)Socket depth t₁ of shape ASocket depth t₂ of shape B²⁾

Fittings can be supplied with socket collar, dimension D1 (see TYT pipes).Observe the fitting instructions for Tyton socket joints.

¹⁾ Weight calculated based on a density of 7.05 kg/dm³.²⁾ Shape B permits greater axial offset, so that the actual length of a pipe may differ slightly.

d₁ d₂ Shape A t₁ Shape B²⁾ t₂ Weight¹⁾Nominal size of a socket in kg ≈ for

DNPermitted tolerance

Permitted tolerance ±10 ±10 Fittings EU pieces

80 98 +1.0 100.5 84 113 2.8 2.4-2.7

100 118 120.5 88 115 3.3 3.1+1.0

125 144 -2.8 146.5 +1.0 91 117 4.5 4.0

150 170 +1.0 172.5 94 119 5.6 4.9-2.9

200 222 +1.0 224.5+1.5-1.0

100 127 8.0 7.1-3.0

250 274 +1.0 276.5 105 133 11.1 9.7-3.1

300 326 +1.0 328.5 110 139 14.3 12.5-3.3 +1.8

350 378 +1.0 380.5 -1.0 110 143 17.1 15.2-3.4

400 429 +1.0 431.5 +2.1 110 151 20.8 18.6-3.5 -1.0

500 532 +1.0 534.5 +2.4 120 163 31.7 27.6-3.8 -1.0

600 635 +1.0 637.5 +2.7 120 175 42.3 36.2-4.0 -1.0

700 738 +1.0 740.5 +3.5 150 197 71.2 59.1-4.3 -1.0

800 842 +1.0 844.5 +3.8 160 209 95.4 79.8-4.5 -1.0

900 945 +1.0 947.5 +4.1 175 221 150.3 122.7-4.8 -1.0

1000 1048 +1.0 1050.5 +4.4 185 233 186.9 152.1-5.0 -1.0

1200 1255 +1.0 1258.0 +5.0 215 257 287.5 231.4-5.8 -1.0

Sealing ring

Nominal length of the pipe section

Nominal length of the EU piece

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Fitting instructions for Tyton SIT®/Tyton SIT PLUS® joints

When laying pressure pipes and fittings with thrust-resisting joint Tyton SIT® and/or TYTON SIT PLUS® (TSP®), always observe the “Fitting instructions for pressure pipes and fittings with Tyton® joints” and any special instructions provided by the pressure pipe manufacturer.

Schematic diagram of the joint

Tyton SIT® sealing and thrust protection rings are available for dimensions DN 80 to DN 400.

Tyton SIT PLUS® (TSP®) sealing and thrust protection rings are available for dimensions DN 80 to DN 600.

Tyton SIT®/Tyton SIT PLUS® joint

Tyton SIT® TYTON SIT PLUS®

Socket Socket

Tyton SIT® ring withstainless steel segments

TSP® ring withstainless steel segments

Code ring Code ring

Spigot end Spigot end

MarkingTyton SIT®

MarkingTYTON SIT PLUS®

Two teeth per stainless steel segment Four teeth per stainless steel segment

Groove in thesealing bead

General instructions

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Assembling the jointApplication

Tyton SIT®

TYTON SIT PLUS®

DN PN80-200 16

250-400 10

DN PN80-100 32

125-350 25400-500 16

600 10

1. Clean the socket and spigot end.

2. Clean the Tyton SIT® / TYTON SIT PLUS® ring, fold it soto form a heart and insert it into the socket. Note thatthe inner bend shall be situated between two steelsegments (see Fig.). Apply a thin film of lubricant to theinserted sealing ring.

3. Slide the profiled code ring with colour stripe (blue forTyton SIT® and white for TYTON SIT PLUS®) onto thespigot end.

4. Apply a thin film of lubricant to the spigot end – inparticular to the chamfer – and insert it into the socketuntil it touches the sealing ring.

5. Attach the fitting tool to the socket and spigot end andforce the spigot end into the socket. Make sure thespigot is inserted concentrically and straight.

Caution! Turning an element in the circumferential direction (e.g. to bring a branch connection into position) shall be avoided; if unavoidable, it is essential that this is done before locking.

This thrust-resisting socket joint renders concrete anchoring blocks superfluous.

The number of socket joints to be secured this way shall be determined as specified in DVGW standard GW 368.

Always contact our customer service before you use these joints in gas pipelines, suspended pipelines or bridge pipelines.

Steel segment

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Fitting tool Marking the thrust-resisting joint

Caution! Now lock the joint by moving the two levers in opposite directions.

When you are ready, check the Tyton SIT® / TYTON SIT PLUS® ring for firm seat all-round with a feeler gauge.

We supply a profiled rubber code ring with colour stripe on the outer shell (blue for Tyton SIT® or white for Tyton SIT PLUS®) for permanent marking.

The code ring shall be attached as shown in the drawing.

• Attach the fitting tool and force the spigot end further in towards the base of the socket, thereby relieving the steel segments.

• Apply lubricant thinly to either side of the unlocking tools and hammer them into the gap at the socket all-round as far as they will go.

• Take the joined elements apart with the help of a dismantling clamp or fitting tool.

• If the unlocking tools cannot be driven in on the entire circumference, then the pipeline must be cut apart.

Tyton SIT® Tyton SIT PLUS®

Note: After assembly of the thrust-resisting joint, the joined elements may be offset by an angle of up to 3°.

Forcing the spigot end inby alternately movingthe two levers

Locking

Code ring

Unlocking toolFeeler gauge

Dismantling the thrust-resisting joint

Forcing the spigot end inby alternately movingthe two levers

Locking

Unlocking tool

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Fitting instructions for SMU jointsScrew-gland socket joint

Cleaning the connection point

Spigot end for a length of about 200 mm Socket inside with Threaded ringscraper, steel brush and hand-brush

MarkingAttach a distance mark to the pipe spigot with crayon pento be able to check the insertion depth after assembly.

DN Dimension L in mmSMU

40 16950 17265 17580 179

100 183125 186150 189200 195250 201300 206350 208400 211

Applying lubricantApply plenty of lubricant to the following parts:

Assembling the jointPress the sealing ring into its seat in the socket.

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Fitting instructions for SMU jointsScrew-gland socket joint

Tightening the threaded ringTighten the threaded ring with a hammer as far as it will go.

CheckingCheck the correct insertion depth.Only remove the lifting device when the joint is completely assembled.

OffsettingThe pipe can be offset by an angle of up to 3° after assembly of the joint (1° equals about 6 cm deflection per 1 m pipe length).

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Fitting instructions for SMU jointsDimensions of sockets and accessories

Dimensions in mm Weight in kg ≈DN d₁ D t Threaded ring Sealing ring Sliding ring40 56 108 74 0.8 0.07 0.0450* 66 120 77 1.6 0.08 0.0565* 82 137 80 2.1 0.11 0.0680 98 153 84 1.4 0.12 0.07

100 118 173 88 1.9 0.15 0.08125 144 203 91 2.7 0.19 0.09150 170 230 94 3.2 0.23 0.11200 222 288 100 4.5 0.36 0.17250 274 345 106 6.3 0.50 0.21300 326 402 110 8.1 0.66 0.30350 378 461 113 10.5 0.84 0.35400 429 515 116 12.7 1.05 0.40

* According to factory standard¹⁾ Rubber seals with polyamide cap or Perbunan (NBR) are supplied for gas pipelines.Observe the fitting instructions for screw-gland socket joints.Application of U and EU pieces as collars.

Threaded ringSliding ring

SMU sealing ring Sealing ring1)

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Tab 1, page 62

Fitting instructions for self-anchored jointsKeula thrust protection for screw-gland socket joints

ApplicationKeula self-anchored joints can be used in pipelines with sizes from DN 80 to DN 400. They are reliable up to a test pressure of 25 bar (DN 80 to DN 300) or 16 bar (DN 350, DN 400).

The form-fit connection caused by the wedge-shaped grooves serves to absorb the thrust force caused by the internal pressure and makes an otherwise required concrete anchoring block superfluous. The wedges are nitrided to provide corrosion protection.

PreparationPipe or F piece spigot end: Clean a length of about 200 mm and remove any paint residues.Socket inside: Remove any soiling.Threaded ring: Make sure that the pockets in the threaded ring are unclogged.Sealing ring and sliding ring: Apply a thin film of DVGW-approved lubricant to the sealing ring and sliding ring.Wedges: Identical wedges are used for all nominal sizes.

DN Number of wedges per joint80 2

100/125 3150/200 4

250/300/350/400 6

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Tab 1, page 63

Fitting instructions for self-anchored jointsKeula thrust protection for screw-gland socket joints

min 5

5 7 1 2 3 4 6 8

20–9

0 m

m

DN 80 to DN 200

Use a punch for DN 250 to DN 400.You may also use a power hammerand special punch (for size see above, force 23 J).

Assembly and dismantling– Mount threaded ring (1), sliding ring (2) and sealing ring (3) (in this order) to the spigot end of pipe section or fitting (5) such

that the distance (4) to the chamfer is at least 5 mm.– Fix the marking (7) in this position.– Screw parts 1, 2, 3, 5 and 6 (without wedges) together finger-tight and attach them firmly to the connection points so to adjust

the required distance and offset angle (max. 2° to either side).– Tighten the threaded ring firmly with a suitable tool and check that the distance to the mark does not exceed 5 mm.– Insert the wedges (8) into the pockets of the threaded ring with their tips first and with their teeth facing the pipe.– Drive the wedges in all-round against the screwing direction with strong hammer blows (1.5 kg) so that about identical

drive-in forces are exerted on opposite wedges.– How far they will actually go in depends on the offset angle and nominal size of the fitting (see drawing).– Use a hardened punch (size 10 x 15 x 150) if necessary (obligatory for nominal sizes of DN 250 and more).– While the wedges are driven in the triple teeth cut into the outer diameter of the pipe, thereby creating the thrust protection.– Cut off protruding wedge ends at right angles with an angle grinder.– If you turn back the threaded ring the wedges will be released and can be used again.– After about 3–4 turns, the joint is released such that the joined elements can be pulled apart and the wedges can be taken out.

After having released the joint, you may grip the wedges with multigrip pliers to pull them out.

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Fitting instructions for STO jointsBolted-gland socket joint

Cleaning the connection elements

Spigot endfor 200 mm

Remove any excess bitumenfrom the seat of the sealing ring

Front contact face of the bolted gland ring

MarkingAttach a distance mark to the pipe spigot with crayon pen.

DN 400 500 600 700 800 900 1000 1200L 160 167 175 182 190 197 200 215

Assembling the joint

Slide the bolted-gland ring and the sealing ring beyond the mark. Insert the spigot end into the socket concentrically and check the insertion depth. Push the sealing ring uniformly into its seat.

Do not use lubricants.

Socket inside

Sealing ring Bolted-gland ring

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Tab 1, page 65

Fitting instructions for STO jointsBolted-gland socket joint

Assembling the jointPush the bolted-gland ring towards the sealing ring and align it with two hardwood wedges which are inserted between gland ring and spigot end on the top side. If the bolted-gland ring is well centred then it will be easy to insert the T-head bolts later.

Insert the T-head bolts into the bolted-gland flange and bolted-gland ring and treat the T-head bolts and nuts with commercially available bitumen varnish. Screw on the nuts finger-tight. Now tighten the nuts with a ring spanner crosswise by a half to one turn each time.

The bolts are sufficiently tightened when the gland ring has been forced at least 6 mm into the sealing ring. The insertion depth after tightening the bolts can be determined by measuring the bolted-gland ring height and the distance from the outer edge of the bolted-gland ring to the sealing ring. The insertion depth should be as uniform as possible for a particular bolted-gland socket joint.Each joint thus requires at least three measurements at different points.Double-check the correct insertion depth.After having assembled the joint, pipe sections can be offset by an angle of up to 3°.

Hardwood wedges

Steel measuring tape

Measuring depth

≥ 6 mm

Bolted-gland ring height

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Tab 1, page 66

Fitting instructions for STO jointsDimensions of bolted-gland socket joint

Socket joint T-head bolt with Weight in kg ≈hexagon nut

Bolted- T-headNominal Pipe Fitting gland Sealing bolts

size Dimensions in mm Qty. Dimensions in mm socket socket ring ring (total) DN d₁ D t₁ t₂ b k n d₂ l 400 429 570 132 91 30 520 12 M20 90 29.3 32.2 10.6 0.80 5.5500 532 680 138 94 30 630 16 M20 100 42.8 45.3 15.0 1.10 7.7600 635 790 143 96 30 740 16 M20 100 59.3 61.2 20.9 1.50 7.7700 738 900 149 99 30 850 20 M20 110 79.1 80.0 27.2 1.90 10.0800 842 1010 154 101 30 960 24 M20 110 103.0 101.0 34.1 2.30 12.0900 945 1125 160 104 30 1075 24 M20 120 130.0 128.0 44.0 2.90 12.5

1000 1048 1250 165 106 30 1190 24 M24 120 161.0 162.9 56.9 3.50 18.51200 1255 1450 176 111 30 1390 28 M24 130 238.0 232.4 85.6 4.90 22.4

Bolts and nuts are included in the delivery.Observe the fitting instructions for bolted-gland socket joints.

Bolted-gland ring Sealing ring T-head bolt Socket (narrow hatched)

Nominal length (of pipes)

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Tab 1, page 67

Fitting instructions for FF jointsFlange-to-flange jointGeneral

Tightening torque of the bolts of flanged joints with rubber gasketsThe torque depends on the sealing material, the nominal size DN and the nominal line pressure PN. It can be calculated with the help of the following equations:

MDPN 10 = DN/30 da NmMDPN 25 = DN/10 da NmMDPN 16 = DN/15 da NmMDPN 40 = DN/ 5 da Nm (1 da Nm ≈ 1 kpm)

Position of the bolt holes in flanged fittingsGenerally, bolt holes in flanges shall be positioned such that they do not lie in a plane perpendicular to the plane of the pipeline. Due to the different number of bolt holes at the two ends of FFR pieces, upstream and downstream elements may lie twisted when such a piece is mounted wrongly.

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Tab 1, page 68

Fitting instructions for FF jointsFlange dimensions according to DIN EN 1092-2 (PN 10)

Nominal Dimensions in mmsize Flange Sealing face Bolts Weight¹⁾DN d₁ D b k d₄ f Qty. Thread d₂ in kg ≈40 56 150 19.0 110 83 3 4 M16 19 1.750 66 165 19.0 125 98 3 4 M16 19 2.165 82 185 19.0 145 118 3 4 M16 19 2.580 98 200 19.0 160 133 3 8 M16 19 2.9

100 118 220 19.0 180 153 3 8 M16 19 3.3125 144 250 19.0 210 183 3 8 M16 19 4.0150 170 285 19.0 240 209 3 8 M20 23 4.9200 222 340 20.0 295 264 3 8 M20 23 6.8250 274 400 22.0 350 319 3 12 M20 23 9.6300 326 455 24.5 400 367 4 12 M20 23 13.0350 378 505 24.5 460 427 4 16 M20 23 14.0400 429 565 24.5 515 477 4 16 M24 28 16.0500 532 670 26.5 620 582 4 20 M24 28 23.0600 635 780 30.0 725 682 5 20 M27 31 31.0700 738 895 32.5 840 797 5 24 M27 31 40.5800 842 1015 35.0 950 904 5 24 M30 34 55.0900 945 1115 37.5 1050 1004 5 28 M30 34 64.5

1000 1048 1230 40.0 1160 1111 5 28 M33 37 81.51200 1255 1455 45.0 1380 1329 5 32 M36 40 121.01400 1450 1675 46.0 1590 1530 5 36 M39 44 159.0

¹⁾ Weight of the narrow hatched partFlanged pressure pipes and flanged fittings DN 80 PN 10 can be supplied with four bolt holes on request.

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Tab 1, page 69



100 118 220 19.0 180 153 3 8 M16 19 3.3125 144 250 19.0 210 183 3 8 M16 19 4.0150 170 285 19.0 240 209 3 8 M20 23 4.9200 222 340 20.0 295 264 3 12 M20 23 6.6250 274 400 22.0 355 319 3 12 M24 28 9.2300 326 455 24.5 410 367 4 12 M24 28 12.0350 378 520 26.5 470 432 4 16 M24 28 17.0400 429 580 28.0 525 484 4 16 M27 31 22.0500 532 715 31.5 650 606 4 20 M30 34 37.0600 635 840 36.0 770 721 5 20 M33 37 57.0700 738 910 39.5 840 791 5 24 M33 37 59.0800 842 1025 43.0 950 898 5 24 M36 40 74.0900 945 1125 46.5 1050 998 5 28 M36 40 88.0

1000 1048 1255 50.0 1170 1115 5 28 M39 43 123.01200 1255 1485 57.0 1390 1330 5 32 M45 50 185.01400 1450 1685 60.0 1590 1530 5 36 M45 50 259.0

¹⁾ Weight of the narrow hatched partPN 10 and PN 16 fl anges up to DN150 have identical dimensions.

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Tab 1, page 70



100 118 235 19.0 190 159 3 8 M20 23 3.8125 144 270 19.0 220 184 3 8 M24 28 4.6150 170 300 20.0 250 214 3 8 M24 28 5.9200 222 360 22.0 310 274 3 12 M24 28 8.7250 274 425 24.5 370 331 3 12 M27 31 13.0300 326 485 27.5 430 389 4 16 M27 31 18.0350 378 555 30.0 490 446 4 16 M30 34 25.5400 429 620 32.0 550 503 4 16 M33 37 33.0500 532 730 36.5 660 613 4 20 M33 37 49.0600 635 845 42.0 770 718 5 20 M36 40 71.5700 738 960 46.5 875 820 5 24 M39 43 90.0800 842 1085 51.0 990 929 5 24 M45 49 123.0900 945 1185 55.5 1090 1029 5 28 M45 49 149.0

1000 1048 1320 60.0 1210 1142 5 28 M52 56 201.01200 1255 1530 69.0 1420 1352 5 32 M52 56 285.01400 1462 1755 74.0 1640 1568 5 36 M56 60 368.0

¹⁾ Weight of the narrow hatched part

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100 118 235 19.0 190 159 3 8 M20 23 3.8125 144 270 23.5 220 184 3 8 M24 28 5.9150 170 300 26.0 250 214 3 8 M24 28 8.0200 222 375 30.0 320 281 3 12 M27 31 14.0250 274 450 34.0 385 343 3 12 M30 34 23.5300 326 515 39.5 450 406 4 16 M30 34 33.5350 378 580 44.0 510 463 4 16 M33 37 47.0400 429 660 48.0 585 535 4 16 M36 40 67.0500 532 755 52.0 670 617 4 20 M39 43 82.0600 635 890 58.0 795 734 5 20 M45 49 124.0

¹⁾ Weight of the narrow hatched part

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Tab 1, page 72

Fitting instructions for FF jointsDimensions of flanges and accessoriesNumber of bolts

Number of boltsNominal size DN PN 10 PN 16 PN 25 PN 40

40 4 4 4 450 4 4 4 465 4 4 8 880 8 8 8 8

100 8 8 8 8125 8 8 8 8150 8 8 8 8200 8 12 12 12250 12 12 12 12300 12 12 16 16350 16 16 16 16400 16 16 16 16450 20 20 – 20500 20 20 20 20600 20 20 20 20700 24 24 24 24800 24 24 24 24900 28 28 28 28

1000 28 28 28 281200 32 32 32 321400 36 36 36 –

Each flange has a number of bolt holes that can be divided by four. In all flanges, these holes are arranged such that they are symmetrical and bisect the angles of the two major geometrical axes. The scope of supply of accessories for flanged joint shall be agreed upon in the supply contract.

16 holes12 holes8 holes4 holes

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Tab 1, page 73

Fitting instructions for FF jointsDimensions of flanges and accessoriesFlange gaskets

Nominal size Dimensions in mm Nominal pressure rangeDN d₂ d₁ b PN40 92 49 3.0 10-4050 107 61 3.0 10-4065 127 77 3.0 10-4080 142 90 3.0 10-40

100 162 115 3.0 10-16125 192 141 3.0 10-16150 218 169 3.0 10-16200 273 220 3.0 10-16250 328 274 3.0 10300 378 325 3.0 10350 438 368 3.0 10400 490 420 3.0 10450 540 470 3.0 10500 595 520 3.0 10600 695 620 3.0 10700 810 720 5.0 10800 915 820 5.0 10900 1015 920 5.0 10

1000 1120 1020 5.0 101200 1340 1220 5.0 10

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Tab 1, page 74

Fitting instructions for FF jointsDimensions of flanges and accessoriesBolt connections

For PN 10 For PN 16 For PN 25 For PN 40Nominal l in mm l in mm l in mm l in mm

size Flange pairingDN d GCI GCI SGCI d GCI GCI SGCI d GCI SGCI d GCI SGCI

GCI SGCI SGCI GCI SGCI SGCI SGCI SGCI SGCI SGCI40-80 M16 65 65 60 M16 65 65 60 M16 65 60 M16 60 60

100 M16 70 65 60 M16 70 65 60 M20 70 65 M20 70 65125 M16 70 65 60 M16 70 65 60 M24 75 65 M24 80 75150 M20 75 70 65 M20 75 70 65 M24 80 65 M24 90 80200 M20 80 70 65 M20 80 70 65 M24 80 70 M27 100 90250 M20 80 75 70 M24 80 75 70 M27 90 80 M30 110 100300 M20 90 80 75 M24 90 80 75 M27 100 80 M30 120 120350 M20 90 80 75 M24 100 90 80 M30 100 90 M33 140 120400 M24 100 90 75 M27 100 100 80 M33 120 100 M36 150 140500 M24 100 90 80 M30 120 100 100 M33 120 120 M39 150600 M27 120 100 90 M33 140 120 120 M36 120 M45 180700 M27 120 100 100 M33 140 120 120 M39 140800 M30 120 120 100 M36 160 140 120 M45 150900 M30 140 120 120 M36 160 140 140 M45 160

1000 M33 140 120 120 M39 180 160 140 M52 1801200 M36 160 140 120 M45 160 M52 200

The scope of supply of accessories for flanged joint shall be agreed upon in the supply contract.

SGCI Thickness of flange made of ductile cast ironGCI Thickness of flange made of grey cast iron } Flange pairing

(According to DIN 601)

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Tab 1, page 75

Tender textPressure pipe fittings

MMA with Tyton® socket joint

Double-socket tee with flanged branch (MMA) made of ductile cast iron according to DIN EN 545 with Tyton® sockets according to DIN 28603, including Tyton® sealing rings made of EPDM rubber, approved by DVGW for use in drinking water pipelines according to the requirements of FGR-EADIPS.

Coating: All-round (internal and external) epoxy resin powder coating according to the regulations issued by Gütegemeinschaft Schwerer Korrosionsschutz (GSK; Heavy-Duty Corrosion Protection Quality Control Association) with a minimum layer thickness of 250 μm, according to DIN EN 14901.

DN 1: _____________________ PN: _____________________

DN 2: _____________________

Qty.: _____________________ Item price: _____________ €

Total price: _____________ €

Tab 2, page 1

Hydrants

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Tab 2, page 1

IntroductionHydrants made by Keulahütte GmbH in Krauschwitz are manufactured based on many years of design and development work and a high level of engineering expertise.Main and supplementary shut-off valves and double shut-off device are of modular design. This serves to optimise provision and storage of spare parts and to make maintenance simple and efficient. Thanks to the double shut-off device, users of our products can go without an additional upstream gate valve. Maintenance work can thus be carried out on the hydrant without the need to shut off an entire pipeline section. All hydrant models with double shut-off device are fitted with shut-off ball valves. All offered coating options provide reliable long-term corrosion protection. All parts of the hydrants which may be under pressure are made of EN-GJS-400-15, so that the weight of the hydrants is reduced and they have a lean look. Thanks to the patented predetermined breaking point, neither the lower part of the hydrant nor the water pipeline can be damaged when external force is applied. The broken unit can be repaired easily without the need to remove the shut-off valve and fittings, but simply by replacing the rupture ring. The hydrants are designed such that remnant water cannot collect and that there a no cavities with stagnant water. This is to prevent damage caused by frost and impairment of the drinking water quality. The vertical dry barrel prevents ingrowing roots.Hydrants have the following functions in the water supply network: – Supply of water for fire fighting– Aerating and bleeding of water pipelines– Flushing the pipeline network for hygienic reasons– Provision of temporary and emergency water supply points, bridging defective pipe sections, filling of tank trucks.– Hydrants are typically provided at the following distances: Rural communities: approx. 140 m, urban and sub-urban residential

areas: approx. 120 m, city centres and business districts: approx. 100 m.Hydrants are no control valves. They only have two positions, ‘open’ and ‘closed’. The valves shall be fully opened or fully closed, i.e. until you clearly notice a mechanical stop. The rated performance of our hydrants exceeds the reference values as required by DVGW. The flow rate depends on the line pressure and on any downstream valves, fittings and pipes. Given a pressure drop of 1 bar, measured immediately upstream and downstream of the hydrant, the minimum flow rate specified in DIN EN 14384 and DIN EN 14339 is exceeded.

Information for project planning and installationAn important point here is the pipeline coverage or installation depth. It must be ensured that there is no damage caused by frost. When installing the hydrants it is recommended to follow the fitting instructions which are provided in an adhesive pocket with each unit. Observing the specified dimensions forms a prerequisite for proper function of the hydrant. Proper drainage of remnant water shall be ensured by embedding the base of the hydrant in suitable material.Hydrants comply with standards DIN EN 14384 and DIN EN 14339 and are tested in accordance with DIN EN 1074-1/2/6 and DIN EN 12266-1. Each hydrant has an ID number. A works certificate with testing results can be issued on request.

HydrantsHydrantsMade of ductile cast iron (SGCI)

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Underground hydrantsKeuladrant Model 97 FDN 80/PN 16; according to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6Type A1 – with single shut-off deviceType AD1 – with double shut-off device

Specifications– DIN-DVGW-NW-6401AS2087– CE approval no. according to DIN EN 14339: E-30-00265-07– Flange connection according to DIN EN 1092-2, PN 16– DN 80 connection claw for standpipe according to DIN 14375,

PN 16– Additional marking:

• Pipeline coverage by notches on the upper jacket pipeflange (see table below)

• Type of shut-off device by colour coding of type plate andclaw cap(yellow: single shut-off device, red: double shut-off device)

– Extremely low actuating torque (fully encapsulated,maintenance-free stem bearing)

– Opening starts already after 2–3 turns,full flow after 10–11 turns

– Easy installation thanks to ample assembly space andintegrated gasket at the connection flange

– Integrated ejection lock

– Protection against ingress of contamination thanks tointegrated venous valve

– Reversible-flow cleaning at full capacity(ball retainer: V4A stainless steel spring)

– No metallic surfaces which would be susceptible to caking inthe drainage section

– Advantages of the drainage:• Protection against the ingress of foreign particles thanks to

cross-section enlargement in the flow direction• Complete drainage takes about 3 minutes, volume of

remnant water < 15 ml

Minimum volumetric flow rate KV = 110 m³/h The indicated flow rate applies to a fully opened hydrant at a pressure drop of 1 bar, measured immediately upstream and downstream of the hydrant.

Type DN Pipeline coverage Number of Length in mm Weight in kgRd in m notches L

A1 80 0.75 1 520 24.01.00 2 725 26.51.25 3 975 31.51.50 4 1225 36.5

AD1 80 0.75 1 520 24.51.00 2 725 27.01.25 3 975 32.01.50 4 1225 37.0

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Underground hydrantsKeuladrant Model 97 FDN 80/PN 16; according to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6Type A1 – with single shut-off deviceType AD1 – with double shut-off device

Surface protection– Jacket pipe: internal and external epoxy resin powder coating,

according to DIN 3476, minimum layer thickness of 250 μmor fully enamelled inside according to DIN 51178 and external epoxy resin powder coating

– Claw and lid: all-round epoxy resin powder coating– Colour: sky blue (RAL 5015)– Layer thickness min. 300 µm according to DIN 3476

All materials and coatings used have been tested for hygienic and bacteriological suitability and are approved for use in drinking water pipelines. They comply with the requirements of the German Federal Environmental Agency (UBA).

Description MaterialJacket pipe EN-GJS-400-15Cover lid EN-GJS-400-15Cone, rubber coated EN-GJS-400-15, EPDM W 270Stem X20Cr13VStem screw nut BrassExtension pipe X5CrNi1810Retaining spring X12CrNi177Claw EN-GJS-400-15Seat ring BrassSquare cap EN-GJS-400-15 galvanisedO-rings EPDM W 270Wiping ring EPDMBolts and pins Stainless steel

OptionKeuladrant Model 97 Fwith self-closing lid “Keuladrant SF”

Specification– Self-closing claw lid (SF: schließfix – quick-shut)– Material: 1.4301 (V2A), V4A possible on request– Fixture: hexagon head bolt at the claw

Handling– Self-closing lid can be opened with the hydrant wrench

(no additional tools required)– The lid will close the hydrant shaft automatically when the standpipe is removed.

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Tab 2, page 4

Underground hydrantsModel 02DN 100/PN 16; according to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6Type AD1 – with double shut-off device

Specifications– DIN DVGW conformity mark for AD1: NW-6401BN0341– Flange connection according to DIN EN 1092-2, PN 16– Connection claw as shown or with DN 80 adapter for

standpipe according to DIN 14375, PN 16– Additional marking:

• Pipeline coverage by notches on the upper jacket pipeflange (see table below)

• Type of shut-off device by colour coding oftype plate, claw cap and transport protection cover(red: double shut-off device)

– Extremely low actuating torque (fully encapsulated,maintenance-free stem bearing)

– Opening starts already after 2–3 turns,full flow after 10–11 turns

– Easy installation thanks to ample assembly space– Reversible-flow cleaning at full capacity– No metallic surfaces which would be susceptible to caking

in the drainage section– Advantages of the drainage:

• Protection against the ingress of foreign particles thanksto cross-section enlargement in the flow direction

Minimum volumetric flow rate 260 m³/hThe indicated flow rate applies to a fully opened hydrant at a pressure drop of 1 bar, measured immediately upstream and downstream of the hydrant.

Type DN Pipeline coverage Number of Length in mm Weight in kgRd in m notches L

1.00 2 770 40.0AD1 100 1.25 3 1000 45.0

1.50 4 1250 50.0

Note:If you plan to install a DN 100 underground hydrant, you are recommended to include a DN 100/80 claw adapter in your order, because the fire brigades often only have standpipes for DN 80 underground hydrants on board.

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Underground hydrantsModel 02DN 100/PN 16; according to DIN EN 14339 and DIN EN 1074-6Type AD1 – with double shut-off device

Surface protection– Jacket pipe: all-round (internal and external) epoxy resin

powder coating according to DIN 3476 with a minimum layer thickness of 300 µm

– Claw and lid: all-round epoxy resin powder coating– Colour: sky blue (RAL 5015)– Layer thickness min. 250 μm according to DIN 3476


Description MaterialJacket pipe EN-GJS-400-15Cover lid EN-GJS-400-15Cone, rubber coated EN-GJS-400-15, EPDMStem X20Cr13VStem screw nut BrassExtension pipe X5CrNi1810Claw EN-GJS-400-15Seat ring BrassSquare cap EN-GJS-400-15 galvanisedSocket BrassO-ring EPDMWiping ring EPDMBolts and pins Stainless steel

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Tab 2, page 6

Standpost hydrantsEurodrant 08 – DN 80, DN 100 – roundStyle CAccording to DIN EN 14384 (previously DIN 3222) and DIN 1074-6Type AU – with single shut-off deviceType AUD – with double shut-off device

Specifications– Eurodrant DIN-DVGW-DW-6411BU0328– CE approval no. according to DIN EN 14384: E-30-00262-07

E-30-00263-07– Flange connection according to DIN EN 1092-2, PN 16– DN 80: 2 top outlets with fix Storz B couplings according to

DIN 14318– DN 100: one additional lower outlet with Storz A coupling

according to DIN 14319– Upper part of pillar can be rotated freely by 360°– Vandalism-proof design with predetermined breaking point

(style C)– Weather-proof coating system:

epoxy resin powder coating + polyester– Low actuating torque– Opening starts already after 2–3 turns, full flow after 10–11 turns– Complete drainage takes about 6–8 minutes– Volume of remnant water < 15 ml

Minimum volumetric flow rate:DN 80 2 x B KV = 140 m3/hDN 100 2 x B KV = 210 m3/h1 x A KV = 160 m3/hThe indicated flow rates apply if there is a pressure drop of 1 bar, measured immediately upstream and downstream of the hydrant.

Height ofType DN Pipeline coverage Length in mm fi x A coupling Weight in kg

Rd in m L in mm0.8 1865 55

1.0 2065–

60AU 801.25 2315 651.5 2565 700.8 1865 561.0 2065

–61AUD 80

1.25 2315 661.5 2565 710.75 1880 701.0 2080

35075AU 100

1.25 2330 801.5 2580 850.75 1880 711.0 2080

35076AUD 100

1.25 2330 811.5 2580 86

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100

±50

825

±50

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Tab 2, page 7

Eurodrant 08 – DN 80, DN 100 – roundStyle CAccording to DIN EN 14384 (previously DIN 3222) and DIN 1074-6Type AU – with single shut-off deviceType AUD – with double shut-off device

Standpost hydrants

Surface protection– Base: all-round epoxy resin powder coating– Upper part and lower part of pillar: all-round epoxy resin

powder coating– Upper part: additional polyester top coat

Colour: blue grey (RAL 7031), flame red (RAL 3000),other colours on request

– Layer thickness min. 300 µm according to DIN 3476 or

– Base, upper part and lower part of pillar: fully enamelledinside according to DIN 51178 and external epoxy resinpowder coating

– Upper part: additional polyester top coatColour: grey (RAL 7031), red (RAL 3000),other colours on request


Description MaterialUpper part of pillar EN-GJS-400-15Lower part of pillar EN-GJS-400-15Base EN-GJS-400-15Cone EN-GJS-400-15/EPDM W 270Ball PolyethyleneGuide bearing EN-GJS-500-7Stem X20Cr13VStem screw nut, wing nut BrassExtension pipe X5CrNi1810Fix coupling AluminiumCover cap AluminiumSeal EPDM W 270Socket BrassO-ring EPDM W 270Wiping ring EPDMRupture ring EN-GJL-250Retaining ring Stainless steelBolts and pins Stainless steelActuator head Aluminium, hardenedRetaining spring X12CrNi177

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Tab 2, page 8

Standpost hydrantsEurodrant DN 80 – square – style CModel 94 DN 100 – square – style CAccording to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Type AU – with single shut-off deviceType AUD – with double shut-off device

Specifications– DIN DVGW conformity mark

Eurodrant DN80 NW 6411AP2011Modell 94 DN 100: NW-6411AQ2014

– Vandalism-proof design with predetermined breaking point (style C)– Type AUD with additional shut-off ball valve– Flange connection according to DIN EN 1092-2, PN 16– DN 80: 2 top outlets with fix Storz B couplings according to

DIN 14318– DN 100: one additional lower outlet with Storz A coupling according

to DIN 14319– Upper part of pillar can be rotated freely by 360°– Weather-proof coating system:

epoxy resin powder coating + polyesterMinimum volumetric flow rate:

DN 80 140 m3/hDN 100 210 m3/h

The indicated flow rates apply if both top outlets are open and if there is a pressure drop of 1 bar, measured immediately upstream and downstream of the hydrant.

Height ofType DN Pipeline coverage Length in mm Length in mm Length in mm fi x A coupling Weight in kg

Rd in m l1 l2 l3 in mm0.8 1700 58

1.0 1900 63AU 801.25 2150

1050 770 –68

1.5 2400 730.8 1700 591.0 1900 64AUD 801.25 2150

1050 770 –69

1.5 2400 740.75 1700 711.0 1900 76AU 1001.25 2150

1050 770 45081

1.5 2400 860.75 1700 721.0 1900 77AUD 1001.25 2150

1050 770 45082

1.5 2400 87

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Tab 2, page 9

Standpost hydrantsEurodrant DN 80 – square – style CModel 94 DN 100 – square – style CAccording to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Type AU – with single shut-off deviceType AUD – with double shut-off device

Description MaterialUpper part of pillar EN-GJS-400-15Lower part of pillar EN-GJS-400-15Base EN-GJS-400-15Cone EN-GJS-400-15/EPDM W 270Ball PolyethyleneGuide bearing EN-GJS-500-7Stem X20Cr13VStem screw nut, wing nut BrassExtension pipe X5CrNi18.10Fix coupling AluminiumCover cap AluminiumSeal EPDM W 270Socket BrassO-ring EPDM W 270Wiping ring EPDMRupture ring EN-GJL-250Retaining ring Stainless steelBolts and pins Stainless steelActuator head Aluminium, hardenedRetaining spring X12CrNi177






– Upper part: additional polyester top coatColour: blue grey (RAL 7031), flame red (RAL 3000),other colours on request


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Tab 2, page 10

Standpost hydrantsOld town hydrant, model 1905/95DN 80–100, PN 16, style C; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AU – with single shut-off deviceType AUD – with double shut-off device

Specifications– DIN DVGW conformity mark for DN 80 und DN 100:

NW-6411AQ2016– Vandalism-proof design with predetermined breaking point (style C)– Type AUD with additional shut-off ball valve– Flange connection according to DIN EN 1092-2, PN 16– DN 80: 2 top outlets with fix Storz B couplings according to

DIN 14318– DN 100: one additional lower outlet with Storz A coupling according

to DIN 14319– Upper part of pillar can be rotated freely– Weather-proof coating system:

epoxy resin powder coating with polyesterMinimum volumetric flow rate:

DN 80 140 m3/hDN 100 210 m3/h

The indicated flow rates apply if both top outlets are open and if there is a pressure drop of 1 bar, measured immediately upstream and downstream of the hydrant.

Type DN Pipeline coverage Length in mm Length in mm Length in mm Weight in kgRd in m l1 l2 l3

0.8 1730 72 1.0 1930 77AU 80

1.25 21801060 730

821.5 2430 870.8 1730 731.0 1930 78AUD 801.25 2180

1060 73083

1.5 2430 880.75 1680 821.0 1930 87AU 1001.25 2180

1060 73092

1.5 2430 970.75 1680 831.0 1930 88AUD 1001.25 2180

1060 73093

1.5 2430 98

325 ±

50

l 3

l 2

l 1

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Standpost hydrantsOld town hydrant, model 1905/95DN 80–100, PN 16; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AU – with single shut-off deviceType AUD – with double shut-off device

Description MaterialUpper part of pillar EN-GJS-400-15Lower part of pillar EN-GJS-400-15Base EN-GJS-400-15Cone EN-GJS-400-15/EPDM W 270Ball PolyethyleneGuide bearing EN-GJS-500-7Stem X20Cr13VWing nut BrassExtension pipe X5CrNi18.10Fix coupling AluminiumCover cap AluminiumSeal EPDM W 270Socket BrassO-ring EPDM W 270Wiping ring EPDMRupture ring EN-GJL-250Retaining ring Stainless steelBolts and pins Stainless steelActuator head Aluminium, hardened








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Tab 2, page 12

Standpost hydrantsDrop-jacket hydrant, model 99DN 100, PN 16, style C; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AFU – with single shut-off deviceType AFUD – with double shut-off device

Specifications– DIN DVGW conformity mark: NW-6411AU2287– Vandalism-proof design with predetermined breaking point (style C)– Type AFUD with additional shut-off ball valve– Flange connection according to DIN EN 1092-2, PN 16– 2 top outlets, individually controllable by landing valves, with fix Storz B

couplings according to DIN 14318 under lockable drop jacket– 1 lower outlet with fix Storz A coupling according to DIN 14319– Upper part of pillar can be rotated freely– Weather-proof coating system:

epoxy resin powder coating with polyesterMinimum volumetric flow rate:

200 m3/hThe indicated flow rate applies if both top outlets are open and if there is a pressure drop of 1 bar, measured immediately upstream and downstream of the hydrant.

Pipeline coverage Length in mm Weight in kgType DN Rd in m l1

0.75 1850 104 1.0 2100 109AFU 100

1.25 2350 1141.5 2600 1190.75 1850 1051.0 2100 110AFUD 1001.25 2350 1151.5 2600 120

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Standpost hydrantsDrop-jacket hydrant, model 99DN 100, PN 16, style C; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AFU – with single shut-off deviceType AFUD – with double shut-off device

Description MaterialUpper part of pillarLower part of pillar EN-GJS-400-15BaseLidStem flange EN-GJS-400-15Valve cone, rubber coated EN-GJS-400-15, EPDMValve stem X20Cr13VValve seat BrassDrop jacket X5CrNi18.10Guide bearing EN-GJS-500-7Stem X20Cr13VWing nut BrassExtension pipe X5CrNi18.10Fix coupling AluminiumCover cap AluminiumSeal EPDM W 270Socket BrassO-ring EPDM W 270Wiping ring EPDMRupture ring EN-GJL-250Retaining ring Stainless steelBolts and pins Stainless steel


powder coating– Upper part: additional polyester top coatColour: blue grey (RAL 7031), flame red (RAL 3000), other colours on request





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Tab 2, page 14

Standpost hydrantsEurodrant compactDN 80 – round – PN 16 – style AAccording to DIN EN 14384 and DIN EN 1074-6Type AU – with single shut-off deviceType AUD – with double shut-off device

Specifications– CE approval no. according to DIN EN 14384:

E-30-00264-07– Simple construction thanks to combination

of cast iron parts and steel pipe– Not vandalism-proof (style A)– Available for various pipe coverage– Flange connection according to DIN EN 1092-2, PN 16– 2 top outlets with fix Storz B couplings according to

DIN 14318– Upper part can be rotated freely– Weather-proof coating system:

epoxy resin powder coating + polyester– Low actuating torque– Opening starts already after 2–3 turns,

full flow after 10–11 turns– Complete drainage takes about 6–8 minutes– Volume of remnant water < 15 ml– Minimum volumetric flow rate:

2 x B KV = 140 m3/h

Type DN Pipeline coverage Length in mm Weight in kgRd in m L

1.0 2065 48.0AU 80 1.25 2315 51.5

1.5 2565 55.01.0 2065 48.5

AUD 80 1.25 2315 52.01.5 2565 55.5

Additional coverages are available on request.

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Eurodrant compactDN 80 – round – PN 16 – style AAccording to DIN EN 14384 and DIN EN 1074-6Type AU – with single shut-off deviceType AUD – with double shut-off device

Standpost hydrants

Surface protection– Upper part and lower part: all-round epoxy resin powder coating– Upper part: additional polyester top coat– Colour: flame red (RAL 3000)– Layer thickness min. 300 µm according to DIN 3476


Description MaterialUpper part EN-GJS-400-15Lower part EN-GJS-400-15Pipe 1.4301Cone EN-GJS-400-15/EPDM W 270Ball PolyethyleneStem X20Cr13VStem screw nut BrassExtension pipe X5CrNi18.10Fix coupling AluminiumCover cap AluminiumSeal EPDM W 270Socket BrassBolts and pins Stainless steelActuator head Aluminium, hardenedRetaining spring X12CrNi177

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Tab 2, page 16

Tunnel hydrant compactDN 80 – round – PN 16 – style AAccording to DIN EN 14384 and DIN EN 1074-6Type AU – with single shut-off deviceType AUD – with double shut-off device

Standpost hydrants

Specifications– Simple construction thanks to combination

of cast iron parts and steel pipe– Without predetermined break point (style A)– Available for various pipe coverage– Flange connection according to DIN EN 1092-2, PN 16– 2 top outlets with fix Storz B or C couplings– Optionally 1 lower outlet with fix Storz A, B or C

coupling– Upper part can be rotated freely– Weather-proof coating system:

epoxy resin powder coating + polyester– Low actuating torque– Opening starts already after 2–3 turns,

full flow after 10–11 turns– Complete drainage takes about 6–8 minutes– Volume of remnant water < 15 ml– Minimum volumetric flow rate:

2 x B KV = 140 m3/h

Type DN Pipeline coverage Length in mm Weight in kgRd in m L1.0 2065 48.0

AU 80 1.25 2315 51.51.5 2565 55.01.0 2065 48.5

AUD 80 1.25 2315 52.01.5 2565 55.5

Other lengths are available on request.

600

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Tab 2, page 17

Standpost hydrantsTunnel hydrant compactDN 80 – round – PN 16 – style AAccording to DIN EN 14384 and DIN EN 1074-6Type AU – with single shut-off deviceType AUD – with double shut-off device

Surface protection– Upper part and lower part: all-round epoxy resin powder coating– Upper part: additional polyester top coat– Colour: flame red (RAL 3000)– Stainless steel tube– Layer thickness min. 300 µm according to DIN 3476


Description MaterialUpper part EN-GJS-400-15Lower part EN-GJS-400-15Pipe 1.4301Cone EN-GJS-400-15/EPDM W 270Ball PolyethyleneStem X20Cr13VStem screw nut BrassExtension pipe X5CrNi18.10Fix coupling AluminiumCover cap AluminiumSeal EPDM W 270Socket BrassBolts and pins Stainless steelHand wheel St 37.0Retaining spring X12CrNi177

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Tab 2, page 18

Fire water suction point – type A/BDry hydrantDN 100, PN 16; according to DIN 14244Type A – with dip rodType B – without dip rod

Specifications– Bottom flange connection DN 100 according to

DIN EN 1092-2, PN 16– 1 outlet with fix Storz A coupling according to DIN 14319– Weather-proof coating system:

epoxy resin powder coating + polyester– Suitable for suction and delivery applications– Type A – with 1" dip rod port– Type B – without dip rod– Internal diameter: at least 100 mm throughout– Weight – 36 kg

Surface protection– Inside: epoxy resin powder coatingoutside: epoxy resin powder coating,additional polyester top coat

– Colour: flame red (RAL 3000) or blue grey (RAL 7031), other colours on request

– Layer thickness min. 300 µm according to DIN 3476

All materials and coatings used have been tested for hygienic and bacteriological suitability and are approved for use in drinking water pipelines and comply with the requirements of the German Federal Environmental Agency (UBA).

Description MaterialBody EN-GJS-400-15Plug BrassFix Storz A coupling according to DIN 14319 AluminiumStorz A cover cap according to DIN 14319 AluminiumGasket EPDM W 270

Materials

Dip rod plug (type A)Triangular key, side length: 39 mm

Triangular key, side length: 39 mm

580

500

310

230

600

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Tab 2, page 19

Fire water suction point – type CDry hydrantDN 100, PN 16Similar to DIN 14244Type C (underground type)

Specifications– Bottom flange connection DN 100 according to

DIN EN 1092-2, PN 16– 1 outlet with fix Storz A coupling according to DIN 14309– Weather-proof coating system:

epoxy resin powder coating + polyester– Suitable for suction and delivery applications– Internal diameter: at least 100 mm throughout– Weight – 11.5 kg

Materials

Surface protection– Inside: epoxy resin powder coatingoutside: epoxy resin powder coating,additional polyester top coat

– Colour: sky blue (RAL 5015), others on request– Layer thickness min. 300 µm according to DIN 3476


Description MaterialBody EN-GJS-400-15Plug BrassFix Storz A coupling according to DIN 14309 AluminiumStorz A cover cap according to DIN 14319 AluminiumGasket EPDM W 270

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Tab 2, page 20

Stand pipePillar hydrant assemblyDN 100, PN 16Complete assembly with FFG and N piece

Specifications– DN 100 dry hydrant– Completely assembled with FFG and N piece– With fix Storz A coupling according to DIN 14319– DN 100 N piece with drain valve– Dry hydrant (suction only)– Type A – with dip rod / type B – without dip rod– Internal diameter: at least 100 mm throughout– FFG 100/800 – Rd 1.0 m / FFG 100/1000 – Rd. 1.25 m / FFG 100/1200 – Rd. 1.5 m

Type DN Pipeline coverage Weight in kgRd in m

Type A – with dip rod 100 1.0 68Type A – with dip rod 100 1.25 75Type A – with dip rod 100 1.5 82Type B – without dip rod 100 1.0 68Type B – without dip rod 100 1.25 75Type B – without dip rod 100 1.5 82

The main pipe coverage shall be chosen and the entire pillar hydrant assembly shall be installed such that the valves and fittings are prevented from freezing. If there is water pressure above the coverage (e.g. in a cistern), then a gate valvemust be fitted. Sufficient flushing shall be ensured before usage.

Materials

Description MaterialHydrant body EN-GJS-400-15Plug BrassFix Storz A coupling according to DIN 14319 AluminiumStorz A cover cap according to DIN 14319 AluminiumGasket EPDM W 270FFG piece EN-GJS-400-15N piece EN-GJS-400-15Drain valve Brass

Surface protection– Dry hydrant:inside: epoxy resin powder coating,outside: epoxy resin powder coating,additional polyester top coatcolour: flame red (RAL 3000) or blue grey (RAL 7031)

– FFG piece and N piece: all-round epoxy resin powder coating– Layer thickness min. 300 µm according to DIN 3476

All materials and coatings used have been tested for hygienic and bacteriological suitability and are approved for use in drinking water pipelines. They comply with the requirements of theGerman Federal Environmental Agency (UBA).

305

600

580

Leng

th d

epen

ding

on

the

inse

rted

FFG

pie

ce

* Version for pressure mode on request.

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Tab 2, page 21

Actuating wrenchesFor hydrants, gate valves and butterfly valves

Type A for pillar hydrants

Description of a type A wrench for pillar hydrants: DIN 3223 wrench A

Type B for pillar hydrants

Description of a type B wrench for pillar hydrants: DIN 3223 wrench B

Type C for underground hydrants, gate valves and butterfly valves

Description of a type C wrench for underground hydrants and gate valves: DIN 3223 wrench C

To operate the drop jacket lock

To operate the cover caps

17-mm hexagon headTo operate the suction port

To operate the cover caps

To operate the drop jacket lock

To operate the valve stem of pillar hydrants without drop jacket

To open the surface box

17-mm hexagon headTo operate the suction port

To operate the valve stem of pillar hydrants without drop jacket

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Tab 2, page 22

Drain stonesFor DN 80/DN 100 hydrants

Drain stone ‘light’ for hydrants

Material: PolystyreneType: 2-piece, cylindrical shapeWeight: Approx. 300 gSize: Fits all DN 80 / DN 100 underground and pillar hydrants

Drain stone ‘Keula’ for hydrants

Material: Aerated concrete Type: 2-piece, cylindrical shapeWeight: 13.6 kgSize: Fits all DN 80 / DN 100 underground and pillar hydrants

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Polystyrene anti-freeze jacketsFor DN 80 underground hydrants

Material: PolystyreneDesign: Two identical dovetailed half shellsSize: Fits model 97F

Two half shells for a coverage of 1.0 m. The half shells have indented edges which shall be fi tted in a dovetail manner.

Two identical shells for each coverage. To be fi tted by making a dovetail connection.

Drain stone is not part of the anti-freeze jacket

Material: EPS

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Tab 2, page 24

Claw extension and square stem extension

Extensions and adapters

Material– Spheroidal graphite cast iron

Surface protection– All-round (internal and external) epoxy resin powder coating according to DIN 3476 with a minimum layer thickness of 300 µm

Description For DN 80/DN 100 hydrants

DN Extension Claw extension Square stem extensionmm Height in mm Length in mm

80 100 100 200150 150 250200 200 300250 250 350300 300 400

Claw adapter

Description– For DN 100 underground hydrants to fit DN 80 standpipe connections– Completely pre-assembled– Consisting of claw, adapter plate, connection elements, O-ring, claw lock and lid

Materials– Claw, adapter plate: – Spheroidal graphite cast iron– Connection elements: – Stainless steel A2– O-ring/claw lock: – EPDM rubber– Claw lid: – PP

Surface protection– All-round (internal and external) epoxy resin powder coating according to DIN 3476 with a minimum layer

thickness of 250 μm

Claw adapter DimensionsDN mm

100/80 160 x 160 x 22

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Tab 2, page 25

Surface box for hydrantsDN 80 / DN 100DIN 4055

Material– Grey cast iron EN GJL 200

Surface protection– Black alkyd resin coating

Description of a surface box for DN 80 underground hydrants: DIN 4055 surface box U 80

DN a b₁ b₂ b₃ b₄ b₅ d₁ d₂ d₃ e l₁ l₂ l₃ l₄ l₅ r 80 25 240 236 210 235 315 10 12 15 140 345 341 315 340 420 220100 28 356 352 312 340 440 14 18 22 186 456 452 412 440 540 351

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Tender textUnderground hydrantDN 80 PN 16 according to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6Model 97F ‘Keuladrant’Type A1 – with single shut-off device

Brief description Full description UnitUnderground hydrant model 97F ‘Keuladrant’w/o remnant water Single shut-off deviceUndivided pillarType A1 80-16-RdFitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5 acc. to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6, PN 16DIN DVGW conformity mark:NW-6401AS2087Internal and external epoxy resin powder coatingAlt. internal enamellingand external epoxy resin powder coatingCoating compliant with GSK regulationsAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Underground hydrant model 97F ‘Keuladrant’Type A1 80-16-Rd w/o remnant water Single shut-off device Undivided pillar, DN 80, PN 16 (16 bar)According to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6DIN-DVGW conformity mark: NW-6401AS2087CE approval no. according to DIN EN 14339: E-30-00265-07 Fitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5Connection flange according to DIN EN 1092-2Hydrant wrench C according to DIN 3223

Materials:Cast iron EN-GJS-400-15 according to DIN EN 1563Stem: X20Cr13, material no. 1.4021Stem seal: 2 O-rings and 1 wiping ring made of EPDM W 270 Sealing cone: EN-GJS-400-15 coated with EPDM W 270 Sealing against enamelled or epoxy resin powder coated surfaces in the main shut-off valveAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Surface protection:Internal and external epoxy resin powder coating, colour: sky blue (RAL 5015) according to DIN 3476Min. layer thickness: 250 µmAlt. internal enamelling (cobalt blue RAL 5013) according to DIN 51178 + external epoxy resin powder coating according to DIN 3476Min. layer thickness: 300 µmCoating compliant with GSK regulations

pc.

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Tab 2, page 27

Tender textUnderground hydrantDN 80 PN 16 according to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6Model 97F ‘Keuladrant’Type AD1 – with double shut-off device

Brief description Full description UnitUnderground hydrant model 97F‘Keuladrant’w/o remnant waterwith double shut-off deviceUndivided pillarType AD1 80-16-RdFitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5 acc. to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6, PN 16DIN DVGW conformity mark:NW-6401AS2087Internal and external epoxy resin powder coatingAlt. internal enamellingand external epoxy resin powder coatingCoating compliant with GSK regulationsAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Underground hydrant model 97F ‘Keuladrant’Type A1 80-16-Rd w/o remnant waterDouble shut-off deviceUndivided pillar, DN 80, PN 16 (16 bar)According to DIN EN 14339 (previously DIN 3221) and DIN 1074-6DIN-DVGW conformity mark: NW-6401AS2087CE approval no. according to DIN EN 14339: E-30-00265-07 Fitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5Connection flange according to DIN EN 1092-2Hydrant wrench C according to DIN 3223

Materials:Cast iron EN-GJS-400-15 according to DIN EN 1563Stem: X20Cr13, material no. 1.4021Stem seal: 2 O-rings and 1 wiping ring made of EPDM W 270 Sealing cone: EN-GJS-400-15 coated with EPDM W 270 Sealing against enamelled or epoxy resin powder coated surfaces in the main shut-off valve, polyethylene ball sealing against EPDM W 270 sealing ringAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Surface protection:Internal and external epoxy resin powder coating, colour: sky blue (RAL 5015) according to DIN 3476Min. layer thickness: 250 µmAlt. internal enamelling (cobalt blue RAL 5013) according to DIN 51178 + external epoxy resin powder coating according to DIN 3476Min. layer thickness: 300 µmCoating compliant with GSK regulations

pc.

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Tab 2, page 28

Tender textUnderground hydrantModel 02DN 100, PN 16; according to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6Type AD1 – with double shut-off device

Brief description Full description UnitUnderground hydrant model 02w/o remnant waterwith double shut-off deviceDivided pillarType AD1 100-16-RdFitting dimensions:Rd (m) 1.0; 1.25; 1.5 acc. to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6, PN 16DIN DVGW conformity mark:NW-6401BN0341Internal and external epoxy resin powder coatingCoating compliant with GSK regulationsAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Underground hydrant model 02Type AD1 100-16-Rd acc. to DIN EN 14339 (previously DIN 3221) and DIN EN 1074-6w/o remnant water, pressurised water protection with double shut-off device, divided pillarRd (m) 1.0; 1.25; 1.5Conformity mark: NW-6401BN0341Connection flange according to DIN EN 1092-2Hydrant wrench C according to DIN 3223

Materials:Cast iron EN-GJS-400-15 according to DIN EN 1563Stem: X20Cr13Stem seal: 2 O-rings and 1 wiping ring made of EPDM W 270 Externally rubber-coated stainless steel socket in the main shut-off valveSealing cone: EN-GJS-400-15, EPDM W 270Polyethylene ball sealing against EPDM W 270 sealing ring All materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Surface protection:All-round epoxy resin powder coating according to DIN 3476, colour: sky blue (RAL 5015)Min. layer thickness: 300 µmCoating compliant with GSK regulations

pc.

Last rev.: 05/2014

Tab 2, page 29

Tender textStandpost hydrantsEurodrant 08, round type / Eurodrant, square type, style CDN 80 PN 16 according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AU – with single shut-off device

Brief description Full description UnitStandpost hydrants Eurodrant 08, round type /Eurodrant, square type, Style CSingle shut-off deviceAU 80-16-RdWith automatic drainage device,pressurised water protection,with predetermined break point Fitting dimensions:Rd (m) 0.8; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6, PN 16 Conformity mark:square: DIN DVGW DW-6411AP2011round: DIN-DVGW DW-6411BU0328Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants 08, round type /Eurodrant, square type, style C Single shut-off deviceAU 80-16-Rd With automatic drainage device,pressurised water protection, with predetermined break point 2 fix Storz B couplings according to DIN 14318 - AI Fitting dimensions: Rd (m) 0.8; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Conformity mark:square: DIN-DVGW DW-6411AP2011round: DIN-DVGW DW-6411BU0328CE approval no. according to DIN EN 14384E-30-00262-07 Connection flange according to DIN EN 1092-2

Materials:Body: cast iron EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Connection bolts: A2Sealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270All materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Surface protection:Internal and external epoxy resin powder coating, according to DIN 3476Min. layer thickness: 300 µmUpper part: additional polyester top coatColour: blue grey (RAL 7031), flame red (RAL 3000) Coating compliant with GSK regulationsorfully enamelled inside according to DIN 51178,external epoxy resin powder coating according to DIN 3476 Upper part: additional polyester top coatColour: blue grey (RAL 7031), flame red (RAL 3000)

pc.

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Tab 2, page 30

Tender textStandpost hydrantsEurodrant 08, round type / Eurodrant, square type, style CDN 80 PN 16 according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AUD – with double shut-off device

Brief description Full description UnitStandpost hydrants Eurodrant 08, round type /Eurodrant, square type, Style CDouble shut-off deviceAUD 80-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point Fitting dimensions:Rd (m) 0.8; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6, PN 16 Conformity mark:square: DIN DVGW

DW-6411AP2011round: DIN-DVGW DW-6411BU0328Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants Eurodrant 08, round type /Eurodrant, square type, style CDouble shut-off deviceAUD 80-16-Rd With automatic drainage device,pressurised water protection, with predetermined break point 2 fix Storz B couplings according to DIN 14318 - AI Fitting dimensions: Rd (m) 0.8; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Conformity mark:square: DIN-DVGW DW-6411AP2011round: DIN-DVGW DW-6411BU0328CE approval no. according to DIN EN 14384E-30-00262-07 Connection flange according to DIN EN 1092-2

Materials:Body: cast iron EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Connection bolts: A2Sealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270Double shut-off device: polyethylene ballsealing ring coated with EPDM W 270All materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Surface protection:Internal and external epoxy resin powder coating, according to DIN 3476Min. layer thickness: 300 µmUpper part: additional polyester top coat Colour: blue grey (RAL 7031), flame red (RAL 3000) Coating compliant with GSK regulationsor fully enamelled inside according to DIN 51178,external epoxy resin powder coating according to DIN 3476 Upper part: additional polyester top coatColour: blue grey (RAL 7031), flame red (RAL 3000)

pc.

Last rev.: 05/2014

Tab 2, page 31

Tender textStandpost hydrantsEurodrant 08, round type / Eurodrant, square type, style CDN 100 PN 16 according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AU – with single shut-off device

Brief description Full description UnitStandpost hydrants Eurodrant 08, round type /Eurodrant, square type, Style CSingle shut-off deviceAU 100-16-RdWith automatic drainage device,pressurised water protection,with predetermined break point Fitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6, PN 16 Conformity mark:Round/square: DIN DVGW:NW-6411AQ2014Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants Eurodrant 08, round type /Eurodrant, square type, style CSingle shut-off device AU 100-16-Rd with automatic drainage device,pressurised water protection, with predetermined break point 2 fix Storz B couplings according to DIN 14318 - AI 1 fix Storz A coupling according to DIN 14319 - AIFitting dimensions: Rd (m) 0.75; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Conformity mark: Round/square: DIN-DVGW: NW-6411AQ 2014CE approval no. according to DIN EN 14384: E-30-00263-07 Connection flange according to DIN EN 1092-2

Materials:Body: cast iron EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Connection bolts: A2Sealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270Externally rubber-coated stainless steel socket in the main shut-off valveAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Surface protection:Internal and external epoxy resin powder coating, according to DIN 3476Min. layer thickness: 300 µmUpper part: additional polyester top coatColour: blue grey (RAL 7031), flame red (RAL 3000) Coating compliant with GSK regulationsor fully enamelled inside according to DIN 51178,external epoxy resin powder coating according to DIN 3476 Upper part: additional polyester top coatColour: blue grey (RAL 7031), flame red (RAL 3000)

pc.

Last rev.: 05/2014

Tab 2, page 32

Tender textStandpost hydrantsEurodrant 08, round type / Eurodrant, square type, style CDN 100 PN 16 according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AUD – with double shut-off device

Brief description Full description UnitStandpost hydrants Eurodrant 08, round type /Eurodrant, square type, Style CDouble shut-off deviceAUD 100-16-RdWith automatic drainage device,pressurised water protection,with predetermined break point Fitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6 , PN 16 Conformity mark:Round/square: DIN DVGW:NW-6411AQ2014Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants Eurodrant 08, round type /Eurodrant, square type, style CDouble shut-off device AUD 100-16-Rd with automatic drainage device, pressurised water protection, with predetermined break point 2 fix Storz B couplings according to DIN 14318 - AI 1 fix Storz A coupling according to DIN 14319 - AIFitting dimensions: Rd (m) 0.75; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Conformity mark: Round/square: DIN-DVGW: NW-6411AQ 2014CE approval no. according to DIN EN 14384: E-30-00263-07 Connection flange according to DIN EN 1092-2

Materials:Body: cast iron EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Connection bolts: A2Sealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270Externally rubber-coated stainless steel socket in the main shut-off valveDouble shut-off device, shut-off ball valve:polyethylene ball sealing against sealing ring made of EPDM W 270-coated EN GJS-400-15All materials used comply with the requirements of the German Federal Environmental Agency (UBA).


pc.

Last rev.: 05/2014

Tab 2, page 33

Tender textStandpost hydrantsModel 1905/95 ‘Old town hydrant’, style CDN 80, PN 16; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AU – with single shut-off device

Brief description Full description UnitStandpost hydrants, style CModel 1905/95‘Old town hydrant’Single shut-off deviceAU 80-16-Rdwith automatic drainage device,pressurised water protection, With predetermined break point Fitting dimensions:Rd (m) 0.8; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6, PN 16Conformity mark: DIN-DVGW: NW-6411AQ 2016Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants, model 1905/95 ‘Old town hydrant’, style C Single shut-off deviceAU 80-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point 2 fix Storz B couplings according to DIN 14318 - AI Fitting dimensions: Rd (m) 0.8; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Conformity mark: DIN-DVGW: NW-6411AQ 2016 Connection flange according to DIN EN 1092-2



pc.

Last rev.: 05/2014

Tab 2, page 34

Tender textStandpost hydrantsModel 1905/95 ‘Old town hydrant’, style CDN 80, PN 16; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AUD – with double shut-off device

Brief description Full description UnitStandpost hydrants, style C Model 1905/95‘Old town hydrant’Double shut-off deviceAUD 80-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point Fitting dimensions:Rd (m) 0.8; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6, PN 16 Conformity mark:DIN-DVGW: NW-6411AQ 2016Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants, model 1905/95 ‘Old town hydrant’, style C Double shut-off deviceAUD 80-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point 2 fix Storz B couplings according to DIN 14318 - AI Fitting dimensions: Rd (m) 0.8; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Conformity mark: DIN-DVGW: NW-6411AQ 2016 Connection flange according to DIN EN 1092-2

Materials:Body: cast iron EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Connection bolts: A2Sealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270Double shut-off device:polyethylene ball sealing against EPDM W 270 sealing ring All materials used comply with the requirements of the German Federal Environmental Agency (UBA).


pc.

Last rev.: 05/2014

Tab 2, page 35

Tender textStandpost hydrantsModel 1905/95 ‘Old town hydrant’, style CDN 100, PN 16; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AU – with single shut-off device

Brief description Full description UnitStandpost hydrants, style C Model 1905/95‘Old town hydrant’Single shut-off deviceAU 100-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point Fitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16 Conformity mark:DIN-DVGW: NW-6411AQ2016Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants, model 1905/95 ‘Old town hydrant’, style C Single shut-off deviceAU 100-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point 2 fix Storz B couplings according to DIN 14318 - AI 1 fix Storz A coupling according to DIN 14319 - AIFitting dimensions: Rd (m) 0.75; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Conformity mark: DIN-DVGW: NW-6411AQ2016Connection flange according to DIN EN 1092-2



pc.

Last rev.: 05/2014

Tab 2, page 36

Tender textStandpost hydrantsModel 1905/95 ‘Old town hydrant’, style CDN 100, PN 16; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AUD – with double shut-off device

Brief description Full description UnitStandpost hydrants, style C Model 1905/95‘Old town hydrant’Double shut-off deviceAUD 100-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point Fitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16 Conformity mark:DIN-DVGW: NW-6411AQ2016Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants, model 1905/95 ‘Old town hydrant’, style C Double shut-off deviceAUD 100-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point 2 fix Storz B couplings according to DIN 14318 - AI 1 fix Storz A coupling according to DIN 14319 - AIFitting dimensions: Rd (m) 0.75; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Conformity mark: DIN-DVGW: NW-6411AQ2016Connection flange according to DIN EN 1092-2

Materials:Body: cast iron EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Connection bolts: A2Sealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270Double shut-off device:polyethylene ball sealing against sealing ring coated with EPDM W 270All materials used comply with the requirements of the German Federal Environmental Agency (UBA).


pc.

Last rev.: 05/2014

Tab 2, page 37

Tender textStandpost hydrants Model 99 with drop jacketDN 100, PN 16, style C; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AFU – with single shut-off device

Brief description Full description UnitStandpost hydrants with drop jacketStyle CModel 99Single shut-off deviceAFU 100-16-Rdwith automatic drainage device,pressurised water protection, With predetermined break point Fitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Flanged connectionsaccording to DIN EN 1092-22 upper outlets with landing valvesOne lower outlet with fix Storz A coupling according to DIN 14319Conformity mark:DIN-DVGW: NW-6411AU2287Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants, model 99 with drop jacket, style C Single shut-off deviceAFU 100-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point 2 fix Storz B couplings according to DIN 14318 - AI Fitting dimensions: Rd (m) 0.75; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6Flange connections according to DIN EN 1092-22 top outlets, individually controllable by landing valves, with fix Storz B couplings according to DIN 14318 under lockable drop jacket (stainless steel)One lower outlet with fix Storz A coupling according to DIN 14319Conformity mark: DIN-DVGW: NW-6411AU2287

Materials:Body: cast iron EN-GJS-400-15 according to DIN EN 1563Drop jacket: stainless steel X5CrNi18.10Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Connection bolts: A2Sealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270Main shut-off valve seal: rubber against stainless steel socket All materials used comply with the requirements of the German Federal Environmental Agency (UBA).


pc.

Last rev.: 05/2014

Tab 2, page 38

Tender textStandpost hydrants Model 99 with drop jacketDN 100, PN 16, style C; according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AFUD – with double shut-off device

Brief description Full description UnitStandpost hydrants with drop jacketStyle CModel 99Double shut-off deviceAFUD 100-16-RdWith automatic drainage device,pressurised water protection, with predetermined break point Fitting dimensions:Rd (m) 0.75; 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6, PN 16Flanged connectionsaccording to DIN EN 1092-22 upper outlets with landing valvesOne lower outlet with fix Storz A coupling according to DIN 14319Conformity mark:DIN-DVGW: NW-6411AU2287Internal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatCoating compliant with GSK regulationsor fully enamelled insideand external epoxy resin powder coatingUpper part: additional polyester top coatAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants, model 99 with drop jacket, style C Double shut-off deviceAFUD 100-16-RdWith automatic drainage device, pressurised water protection, with predetermined break point Fitting dimensions: Rd (m) 0.75; 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6Flange connections according to DIN EN 1092-22 top outlets, individually controllable by landing valves, with fix Storz B couplings according to DIN 14318 under lockable drop jacket (stainless steel)One lower outlet with fix Storz A coupling according to DIN 14319Conformity mark: DIN-DVGW: NW-6411AU2287

Materials:Body: cast iron EN-GJS-400-15 according to DIN EN 1563Drop jacket: stainless steel X5CrNi18.10Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Connection bolts: A2Sealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270Double shut-off device, shut-off ball valve:polyethylene ballMain shut-off valve seal: rubber against stainless steel socket All materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Surface protection:Internal and external epoxy resin powder coating, according to DIN 3476Min. layer thickness: 300 µm Upper part: additional polyester top coatColour: blue grey (RAL 7031), flame red (RAL 3000) Coating compliant with GSK regulationsor fully enamelled inside according to DIN 51178,external epoxy resin powder coating according to DIN 3476 Upper part: additional polyester top coatColour: blue grey (RAL 7031), flame red (RAL 3000)

pc.

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Tab 2, page 39

Tender textStandpost hydrantsEurodrant compact, round type, style ADN 80 PN 16 according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AU – with single shut-off device

Brief description Full description UnitStandpost hydrants ‘Eurodrant compact’Round type, style ASingle shut-off deviceAU 80-16-RdWith automatic drainage device,pressurised water protectionFitting dimensions:Rd (m) 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6, PN 16Not vandalism-proofInternal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatIntermediate pipe: stainless steelCoating compliant with GSK regulationsAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants ‘Eurodrant compact’Round type, style ASingle shut-off device AU 80-16-Rd With automatic drainage device,pressurised water protection2 fix Storz B couplings according to DIN 14318 - AI Fitting dimensions: Rd (m) 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6 Without predetermined break pointCE approval no. according to DIN EN 14384: E-30-00264-07 Connection flange according to DIN EN 1092-2

Materials:Upper and lower part: EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Intermediate pipe: stainless steelSealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270All materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Surface protection:All-round epoxy resin powder coating according to DIN 3476 Min. layer thickness: 300 µmUpper part: additional polyester top coat Colour: flame red (RAL 3000)Intermediate pipe: stainless steel (1.4301)Coating compliant with GSK regulations

pc.

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Tab 2, page 40

Standpost hydrantsEurodrant compact, round type, style ADN 80 PN 16 according to DIN EN 14384 (previously DIN 3222) and DIN EN 1074-6Type AUD – with double shut-off device

Tender text

Brief description Full description UnitStandpost hydrants ‘Eurodrant compact’Round type, style ADouble shut-off deviceAUD 80-16-RdWith automatic drainage device,pressurised water protectionFitting dimensions:Rd (m) 1.0; 1.25; 1.5According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6, PN 16Without predetermined break pointInternal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatIntermediate pipe: stainless steelCoating compliant with GSK regulationsAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Standpost hydrants ‘Eurodrant compact’Round type, style ADouble shut-off device AUD 80-16-Rd With automatic drainage device,pressurised water protection2 fix Storz B couplings according to DIN 14318 - AI Fitting dimensions: Rd (m) 1.0; 1.25; 1.5 According to DIN EN 14384 (previously DIN 3222) and DIN 1074-6 Without predetermined break pointCE approval no. according to DIN EN 14384: E-30-00264-07 Connection flange according to DIN EN 1092-2

Materials:Upper and lower part: EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Intermediate pipe: stainless steelSealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270Double shut-off device, shut-off ball valve:polyethylene ball sealing against EPDM W 270 sealing ring All materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Surface protection:All-round epoxy resin powder coating according to DIN 3476 Min. layer thickness: 300 µmUpper part: additional polyester top coatColour: flame red (RAL 3000)Intermediate pipe: stainless steel (1.4301)Coating compliant with GSK regulations

pc.

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Tab 2, page 41

Tender textStandpost hydrantsTunnel hydrant compact, round type, style ADN 80, PN 16; according to DIN EN 14384 and DIN EN 1074-6Type AU – with single shut-off device

Brief description Full description UnitTunnel hydrant compactRound type, style ASingle shut-off deviceAU 80-16-RdWith automatic drainage device,pressurised water protectionFitting dimensions:Rd (m) 1.0; 1.25; 1.5According to DIN EN 14384and DIN EN 1074-6, PN 16Without predetermined break pointInternal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatIntermediate pipe: stainless steelCoating compliant with GSK regulationsAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Tunnel hydrant compactRound type, style ASingle shut-off device AUD 80-16-Rd With automatic drainage device,pressurised water protection2 fix Storz B couplings according to DIN 14318 - AI Fitting dimensions: Rd (m) 1.0; 1.25; 1.5 According to DIN EN 14384 and DIN EN 1074-6 Without predetermined break pointConnection flange according to DIN EN 1092-2

Materials:Upper and lower part: EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Intermediate pipe: stainless steelSealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270All materials used comply with the requirements of the German Federal Environmental Agency (UBA).


pc.

Last rev.: 05/2014

Tab 2, page 42

Tender textStandpost hydrantsTunnel hydrant compact, round type, style ADN 80, PN 16; according to DIN EN 14384 and DIN EN 1074-6Type AUD – with double shut-off device

Brief description Full description UnitTunnel hydrant compactRound type, style ADouble shut-off deviceAUD 80-16-RdWith automatic drainage device,pressurised water protectionFitting dimensions:Rd (m) 1.0; 1.25; 1.5According to DIN EN 14384and DIN EN 1074-6 PN 16Without predetermined break pointInternal and external epoxy resin powder coating,upper part: epoxy resin powder coating, additional polyester top coatIntermediate pipe: stainless steelCoating compliant with GSK regulationsAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).

Tunnel hydrant compactRound type, style ADouble shut-off device AUD 80-16-Rd With automatic drainage device,pressurised water protection2 fix Storz B couplings according to DIN 14318 - AI Fitting dimensions: Rd (m) 1.0; 1.25; 1.5 According to DIN EN 14384 and DIN EN 1074-6 Without predetermined break pointConnection flange according to DIN EN 1092-2

Materials:Upper and lower part: EN-GJS-400-15 according to DIN EN 1563Stem: stainless steel X20Cr13VStem seal: 2 O-rings,1 wiping ring made of EPDM W 270Intermediate pipe: stainless steelSealing cone: cast iron EN-GJS-400-15 coated with EPDM W 270Double shut-off device: polyethylene ball sealing ring coated with EPDM W 270All materials used comply with the requirements of the German Federal Environmental Agency (UBA).


pc.

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Tab 2, page 43

Tender text

Brief description Full description UnitFire water suction point Outlet bendDimensions: DN 100According to DIN 14244, PN 10/16With fix Storz A couplingType A: with 1” dip rodInternal and external epoxy resin powder coating,externally additional polyester top coatCoating compliant with GSK regulations

Fire water suction poin – outlet bendDimensions: DN100Type A: with 1" dip rodAccording to DIN 14244, PN 10/16 With fix Storz A coupling according to DIN 14319Flange connection according to DIN EN 1092-2Materials: Body: cast iron EN-GJS-400-15DIN EN 1563 With 1" brass dip rod plugFix coupling with cover cap, aluminium, chain made of stainless steelAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).Surface protection: All-round (internal and external) epoxy resin powder coating according to DIN 3476 with a minimum layer thickness of 300 µm,external polyester top coat Colour: flame red (RAL 3000), blue grey (RAL 7031) Coating compliant with GSK regulations

pc.

Brief description Full description UnitFire water suction point Outlet bendDimensions: DN 100According to DIN 14244, PN 10/16With fix Storz A couplingType B: without dip rodInternal and external epoxy resin powder coating,externally additional polyester top coatCoating compliant with GSK regulations

Fire water suction poin – outlet bendDimensions: DN 100 Type B: without dip rodAccording to DIN 14244, PN 10/16 With fix Storz A coupling according to DIN 14319Flange connection according to DIN EN 1092-2Materials: Body: Cast iron EN-GJS-400-15DIN EN 1563Fix coupling with cover cap, aluminium, chain made of stainless steelAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).Surface protection: All-round (internal and external) epoxy resin powder coating according to DIN 3476 with a minimum layer thickness of 300 µm, external polyester top coat Colour: flame red (RAL 3000), blue grey (RAL 7031) Coating compliant with GSK regulations

pc.

Brief description Full description UnitFire water suction point Outlet bendDimensions: DN 100According to DIN 14244, PN 10/16With fix Storz A couplingType C, 45°Internal and external epoxy resin powder coating,externally additional polyester top coatCoating compliant with GSK regulations

Fire water suction poin – outlet bendDimensions: DN 100 Type C, 45°According to DIN 14244, PN 10/16 With fix Storz A coupling according to DIN 14319Flange connection according to DIN EN 1092-2Materials: Body: cast iron EN-GJS-400-15DIN EN 1563Fix coupling with cover cap, aluminium, chain made of stainless steelAll materials used comply with the requirements of the German Federal Environmental Agency (UBA).Surface protection: All-round (internal and external) epoxy resin powder coating according to DIN 3476 with a minimum layer thickness of 300 µm,external polyester top coat Colour: flame red (RAL 3000), blue grey (RAL 7031) Coating compliant with GSK regulations

pc.

Fire water suction point Outlet bendDN 100, PN 10/16Type A/B/C

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Tab 2, page 44

Tender text

Brief description Full description UnitStand pipeDimensions: DN 100According to DIN 14244, PN 16With fix Storz A couplingCompletely assembled with one FF piece and one N piece With drain valveFitting dimensions: Rd 1.5 m and 1.25 mInternal and external epoxy resin powder coating,Upper part externally additional polyester top coatCoating compliant with GSK regulations

Stand pipeDimensions: DN 100Fitting dimensions: Rd 1.5 m and 1.25 mAccording to DIN 14244, PN 16 With fix Storz A coupling according to DIN 14319Flange connection according to DIN EN 1092-2Materials: Body and fittings: cast iron EN-GJS-400-15 according to DIN EN 1563With and without 1" dip rodFix coupling with cover cap, aluminium, chain made of stainless steelFFG double-flanged pressure pipe DN 100, face-to-face length 1200 mm or 1000 mmFlanged duckfoot bend (N piece) DN 100 with hub and drain valveSurface protection: All-round (internal and external) epoxy resin powder coating according to DIN 3476 with a minimum layer thickness of 300 µm, Upper part: externally additional polyester top coat Colour: flame red (RAL 3000), blue grey (RAL 7031) Coating compliant with GSK regulations

pc.

Stand pipe Complete assembly with FF and N pieceDN 100, PN 16

Gate valves

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Tab 3, page 1

Gate valves

IntroductionKeulahütte GmbH in Krauschwitz manufactures gate valves made of ductile cast iron (SGCI).The product portfolio comprises soft-seated gate valves for use in water, drinking water and gas pipelines, in particular the following types:– Double-flanged gate valves, FTF length: basic ranges GR 14 und GR 15– PE spigot end gate valves, ETE length– Double-socket gate valves, ETE lengthAvailable surface protection options include integral epoxy resin powder coating and enamelling.The gate valves can be actuated either manually or with electric drive, which opens up a wide field of applications in the industry, in water and waste water installations and for underground pipelines.Tests during production according to DIN EN 12266-1 and DIN EN 1074-1/2 are documented through an ID number given to each gate valve. In combination with a type approval by DVGW (German Technical and Scientific Association for Gas and Water), this guarantees a high quality standard of Keula gate valves. A works certificate with testing results can be issued on request.

Made of ductile cast iron

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Tab 3, page 2

Range of applicationMaterials, surface protection, temperature,testing and acceptance

Gate valves

Drinking water

Waste water I

Waste water II

Waste water IIILiquid menure

Biogas H₂S up to 3076 mg/m³**

Gas Gas(PU)

Material – Body, bonnet, wedge

EN-GJS-400-15

Coating – Body, bonnet

Epoxy resin powder coating or enamelling* Epoxy resin powder coating*

Rubber coating – Wedge, seals

EPDM W270 Nitrile rubber (NBR)

Material – Stem X20Cr131.4021

X20Cr131.4021

X6CrNi-Mo-Ti171221.4571

X6CrNiMo-Ti171221.4571

X6CrNiMo-Ti171221.4571

X20Cr131.4021

Material – Stem screw nut BrassCuZn40Pb22.0402.10

BrassCuZn40Pb2 2.0402.10

BrassCuZn40Pb22.0402.10

BronzeCuSn12Ni22.1060.01

BronzeCuSn12Ni22.1060.01

BrassCuZn40Pb2 2.0402.10

Material – Wedge guide PTFE

Working temperature °C

Epoxy resin powder coating Up to 50 °CEnamel Up to 70 °C Up to 60 °C –

Testing and acceptance According to DIN EN 1074-1/2 and DIN EN 12266-1 with water or air

Leak rate A Leak rate APg 1 acc. to DIN 3230 T.5Pg 2 or 3 on request

Permitted torque Max. operating torque MOT = 1x DN in NmMin. torque strength = 2x DN in Nm, corresponding to Cat. 2 acc. to DIN EN 1171

Pipe colour Blue Black Yellow orange

* Internal and external surface protection

– Epoxy resin powder coating (sky blue RAL 5015) according to DIN 3476 with a minimum layer thickness of 300 µm– Enamelling (cobalt blue RAL 5013) according to DIN 51178

** Please submit analysis of conveyed medium and information on working temperature and moisture before ordering to enable us to check suitability of our gate valves for your application.

All materials used comply with the requirements of the German Federal Environmental Agency (UBA).

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Soft-seated gate valvesSoft-seated Keula gate valve according to DIN 1171Face-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10 and PN 16Flanged connections

SpecificationsDIN DVGW conformity mark, DN 40–300: gas: NG-4313BR0534 / CE-0085BR0540, water: NW-6108BS0039 / DN 400: water: NW-6202BQ0533Keula gate valves are manufactured according to DIN 1171, Cat. 2, PN10/16 and in face-to-face lengths GR 14/GR 15 according to DIN 558. Flange design and dimensions comply with DIN EN 1092-2, PN10/16.The stem bearing is of a maintenance-free design. Coated anti-friction discs (bonze/PTFE) ensure excellent actuating torque characteristics.For application ranges see Table on page 2.Design options: hand wheel, underground installation, electric drive

DN PN Face-to-face length L

A B C D E F G Qty. H H1 K S Weight in kg

GR14 GR15 Drill holes GR14 GR1540 10/16 140 240 18 96 165 150 274 19 19 4 196 – 110 14 10.4 10.750 10/16 150 250 18 96 165 165 313 19 19 4 196 – 125 14 11.0 12.065 10/16 170 270 25 139 166 185 383 19 19 4 290 245 145 17 16.8 18.280 10/16 180 280 25 139 166 200 390 19 19 8 290 245 160 17 18.5 19.5

100 10/16 190 300 25 151 186 220 430 19 19 8 320 275 180 19 23.7 25.0125 10/16 200 325 25 160 225 250 445 19 19 8 320 275 210 19 28.1 31.5150 10/16 210 350 25 180 275 285 553 19 23 8 410 360 240 19 43.3 48.3200 10 230 400 32 195 330 340 690 20 23 8 520 470 295 24 63.0 75.6200 16 230 400 32 195 330 340 690 20 23 12 520 470 295 24 70.6 81.0250 10 250 450 32 236 414 400 820 22 23 12 620 550 350 27 99.5 113.0250 16 250 450 32 236 414 400 820 22 28 12 620 550 355 27 105.5 119.0300 10 270 500 32 260 480 455 915 24.5 23 12 685 625 400 27 135.5 155.5300 16 270 500 32 260 480 455 915 24.5 28 12 685 625 410 27 145.5 166.5400 10 310 600 47 240 580 565 1282 24.5 28 16 1000 – 515 32 290.0 320.0400 16 310 600 47 240 580 580 1290 24.5 32 16 1000 – 515 32 290.0 320.0

Connection for electric drive

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Soft-seated gate valvesSoft-seated Keula gate valve according to DIN 1171DN 50 to DN 300PE welded connections

SpecificationsKeula gate valves are made with an internal leadscrew drive for nominal pressures of 1–12.5 and 16 bar. The stem bearing is of a maintenance-free design. Coated anti-friction discs (bonze/PTFE) ensure excellent actuating torque characteristics. These valves shall be fitted with PE pipes according to DIN 8074. For application ranges see Table on page 2.Design options: hand wheel, underground installation, electric drive

DN d SRo SRo oS ∅A B C E H H1 H2 L L1SDR11 SDR17

50 63 5.8 14 18 96 165 296 230 234 768 27580 90 8.2 5.4 17 25 139 166 369 290 297 245 740 230

100 110 10.0 6.6 19 25 151 186 410 320 330 275 755 230100 125 11.4 7.4 19 25 151 186 415 320 324 275 755 230150 160 14.6 9.5 19 25 180 275 536 410 425 360 892 268150 180 16.4 10.7 19 25 180 275 545 410 416 360 892 268200 225 20.5 13.4 24 32 195 330 673 510 522 460 1120 338300 315 – 18.7 27 32 260 480 900 681 708 625 1180 343

PE pipes by medium and pipe material 1)

Water Waste water GasPipe type Material Colour Colour PN Colour Permitted pressureSDR 11 PE 100 Blue Black 16.0 bar Yellow orange 10 barSDR 17 PE 100 Blue Black 10.0 bar Yellow orange 5 barSDR 17.6 PE 100 Blue Black 9.6 bar Yellow orange 5 bar

¹⁾ Other pipe types on request

H2


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Tab 3, page 5

Soft-seated gate valvesSoft-seated Keula gate valve according to DIN EN 1171DN 80-200, PN 10 and PN 16Socket and spigot connections

DN PFA Type A B C H H1 S D L E F Weight (bar) kg

80* 10/16 Tyton/spigot 25 139 166 290 245 17 98 296 361 153 16.5100* 10/16 Tyton/spigot 25 151 186 320 275 19 118 320 400 170 22.0150* 10/16 Tyton/spigot 25 180 275 410 360 19 170 360 518 185 41.0200* 10/16 Tyton/spigot 32 195 330 510 470 24 222 400 645 210 66.5

* According to factory standard


DescriptionSoft-seated Keula gate valve with socket and spigot end for an operating pressure rating of 10 bar or 16 bar.The stem bearing is of a maintenance-free design. Coated anti-friction discs (bonze/PTFE) ensure excellent actuating torque characteristics.For application ranges see Table on page 2.Design options: hand wheel, underground installation, electric drive

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Tab 3, page 6

Soft-seated Keula gate valve according to DIN EN 1171DN 80-200Socket connections

Soft-seated gate valves

DescriptionSoft-seated Keula gate valve with Tyton socket joints for an operating pressure rating of 10 bar or 16 bar.The stem bearing is of a maintenance-free design. Coated anti-friction discs (bonze/PTFE) ensure excellent actuating torque characteristics.For application ranges see Table on page 2.Design options: hand wheel, underground installation, electric drive

DN PFA (bar) Type A B C H H1 S D D/TIS L E E/TIS80* 10/16 Tyton 25 139 166 290 245 17 141 168 286 361 374

100* 10/16 Tyton 25 151 186 320 275 19 161 189 310 400 415150* 10/16 Tyton 25 180 275 410 360 19 215 243 350 518 532200* 10 Tyton 32 195 330 510 460 24 271 296 390 645 668200* 16 Tyton 32 195 330 510 460 24 271 296 390 645 668

* According to factory standard

H1


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Tab 3, page 7

Description– Stem extension kit can be mounted without tools– Square cap made of zinc diecasting– Galvanised coupling sleeve– Stem extension kit compliant with DVWG standard GW 336– Protective tube system with internal guide– Wiper cap to prevent ingress of dirt– Uninterrupted rotation thanks to ball bearing– Centred extension rod– Two-part extension rod galvanised after cutting to length– Straight grooved pin/split pin: stainless steel– Jacket tube and bell (welded together): HP polyethylene

Notes on ordering the stem extension kit– Indicate nominal size (DN) of gate valve– Indicate burying depth (coverage Rd)– Indicate height of surface box

Stem extension kits for underground gate valvesStem extension kit for underground Keula gate valvewith tensile telescopic connectionfor DN 40-400:

C

FTFL-SEK

H

Rd

Further design options:– Tensile version of stem extension kit– Design according to DVGW standard GW336– With hybrid coupling sleeve (electrostatic isolation, no thermal bridge, corrosion-resistant)

Legend:Rd – Pipeline coverage (burying depth)H – Height of the valve as specified in the

Gate valves section of the Keulahütte catalogueFTFL-SEK – Face-to-face length of the stem extension kitC – Half height of the surface box

Variably adjustable stem extension kitCoverage ranges of:Rd 1.0 m – 1.5 mRd 1.3 m – 1.8 mRd 1.5 m – 2.0 m

Note:The required effectivecoverage (Rd) should be about in the middle of the indicated coverage rangeof the stem extension kit.

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Tab 3, page 8


Size 1/2DIN 4056

Size a±1 b c d1 +0.5 d2 +0.5-1.5 -1.5

d3 d4 d5 d6 h l

1 24 20 5 161 157 140 185 270 190 270 582* 35 25 6 240 236 210 250 350 265 310 92

Surface box for gate valves

* Size 2 on request


Description of a type C wrench for underground hydrants, gate valves and butterfly valves: C-type wrench as per DIN 3223

Description of a surface box for gate valves and butterfly valves, size 1: Surface box as per DIN 4056-1

Material Surface protectionGrey cast iron EN GJL 200 Black alkyd resin coating


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Tab 3, page 9

Hand wheel for gate valves

Electric drive for gate valves

Position indicator for gate valves

Option 1Material: Steel with welded-on conical square end Surface: Phosphate coating and epoxy resin powder coatingColour: Black (RAL 9005)Size: Diameter 200–640 mm, depending on the nominal size of the gate valve

Option 2Material: EN GJL250 (GG25)Surface: Epoxy resin powder coating according to RLA-GZ 662 regulationsColour: Sky blue (RAL5015)Size: Diameter 200–640 mm, depending on the nominal size of the gate valve

– With external control– With internal control– With field bus connection

Corrosion protection according to EN ISO 12944-2

Gate valve: DN Hand wheel: outer Ø x square40 200 x 1450 200 x 14

65/80 250 x 17100-150 315 x 19

200 400 x 24250/300 400 x 27

400 640 x 32

Description:– Position indicator fixed to the gate valve using a clamping adapter

Options:– Mechanical position indicator– Inductive position indicator

Materials:– Connection elements: stainless steel (A2)– Clamping adapter: PP

Note:The position indicator must be included in your original purchase order.It cannot be retrofitted.

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Tab 3, page 10

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in drinking water pipelinesFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16

Brief description Full description UnitGate valveFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16Gate valve according to DIN EN 1171Conformity mark for DN 40–300:DIN-DVGW: NW-6108BS0039Conformity mark for DN 400:DIN-DVGW: NW-6202BQ0533

Body and bonnet– EN-GJS-400-15– Flanges according to

DIN EN 1092-2– Integral coating:

internal and external epoxy resinpowder coating,compliant with GSK regulations,or enamelling

Wedge– EN-GJS-400-15– All-round rubber-coated

with EPDM KTW/W270– PTFE wedge guide

Stem– X20Cr13– Maintenance-free stem bearing

Stem screw nut– Brass

Actuation– Manual– Electric

– Stem extension kit forunderground installation

Operating temperature range– Epoxy resin: up to 50 °C– Enamel: up to 70 °C

Soft-seated Keula gate valveFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16Gate valve according to DIN EN 1171Conformity mark for DN 40–300:DIN-DVGW: NW-6108BS0039Conformity mark for DN 400:DIN-DVGW: NW-6202BQ0533

Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Flanges according to DIN EN 1092-2

– Integral coating: with KTW/W270 with test certificate, internal and external epoxy resin powder coating, compliant with GSK regulations,colour: sky blue (RAL 5015), according to DIN 3476, minimum layer thickness of 300 µm, or enamelling, colour: cobalt blue (RAL 5013), according to DIN 51178

Wedge– Cast iron EN-GJS-400-15 according to DIN EN 1563– All-round rubber-coated

EPDM KTW/W270 with test certificate– PTFE wedge guide

Stem– X20Cr13 1.4021– Stem bearing with St/Bz/PTFE composite anti-friction discs

and maintenance-free bearing w/o media contact

Stem screw nut– Brass CuZn40Pb2 2.0402.10

Actuation– Manual with hand wheel acc. to DIN 3220– Electric drive with automatic end-of-travel turn-off in Open/

Close operating mode, travel-distance and torque-dependent– Stem extension kit for underground installation


pc.


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Tab 3, page 11

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for waste water I pipelinesFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16

Brief description Full description UnitGate valveFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16Gate valve according to DIN EN 1171



internal and external epoxy resin powder coating,compliant with GSK regulations,or enamelling

Wedge– EN-GJS-400-15– All-round rubber-coated with NBR






Soft-seated Keula gate valveFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16Gate valve according to DIN EN 1171


– Integral coating:internal and external epoxy resin powder coating, compliant with GSK regulations,colour: sky blue (RAL 5015), according to DIN 3476, minimum layer thickness of 300 µm, orenamelling, colour: cobalt blue (RAL 5013), according to DIN 51178

Wedge– Cast iron EN-GJS-400-15 according to DIN EN 1563– All-round rubber-coated with NBR







pc.

Last rev.: 05/2014

Tab 3, page 12

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in waste water II pipelinesFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16






Stem– V4A X6CrNiMoTi17122– Maintenance-free stem bearing









Stem– V4A X6CrNiMoTi17122 1.4571– Stem bearing with St/Bz/PTFE composite anti-friction discs






pc.

Last rev.: 05/2014

Tab 3, page 13

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in waste water III/liquid manure pipelinesFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16




internal and external epoxy resin powder coatingcompliant with GSK regulations,or enamelling



Stem screw nut– Bronze










Stem screw nut– Bronze CuSn12Ni2 2.1060.01




pc.

Last rev.: 05/2014

Tab 3, page 14

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in biogas pipelines with H₂S content up to 3076 mg/m³*Face-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16

Brief description Full description UnitGate valveFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16Gate valve according to DIN EN 1171Test: PG1 – StandardPG2 and PG3 on request










Soft-seated Keula gate valveFace-to-face length GR 14/15 according to DIN EN 558DN 40-400, PN 10/16Gate valve according to DIN EN 1171Test: according to DIN 3230 T.5 PG1 – StandardPG2 and PG3 on request


– Integral coatingInternal and external epoxy resin powder coating, compliant with GSK regulations,colour: sky blue (RAL 5015), according to DIN 3476, minimum layer thickness of 300 µm orenamelling, colour: cobalt blue (RAL 5013), according to DIN 51178








pc.

* Please submit analysis of conveyed medium and information on working temperature and moisture before ordering to enable us to check suitability of our gate valves for your application.

Last rev.: 05/2014

Tab 3, page 15

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in gas pipelinesFace-to-face length GR 14/15 according to DIN EN 558DN 40-300, PN 10/16

Brief description Full description UnitGate valveFace-to-face length GR 14/15 according to DIN EN 558DN 40-300, PN 10/16Gate valve according to DIN EN 1171Conformity mark:DIN-DVGW NG4313BR0534/

CE-0085BR0540Test: PG1 – StandardPG2 and PG3 on request



internal and external epoxy resin powder coating,compliant with GSK regulations






Operating temperature range– Up to 50 °C

Soft-seated Keula gate valveFace-to-face length GR 14/15 according to DIN EN 558DN 40-300, PN 10/16Gate valve according to DIN EN 1171Conformity mark:DIN-DVGW NG4313BR0534/

CE-0085BR0540Test: according to DIN 3230 T.5 PG1 – StandardPG2 and PG3 on request

Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Flanges according to DIN EN 1092-2– Integral coating: internal and externalepoxy resin powder coating, compliant with GSK regulations, colour: sky blue (RAL 5015), according to DIN 3476,min. layer thickness: 300 µm








pc.

Last rev.: 05/2014

Tab 3, page 16

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in drinking water pipelinesWith weld-on ends for HP polyethylene pipesDN 50-300, PN 7.5, 10, 12.5, 16

Brief description Full description UnitGate valveWith weld-on ends for HP polyethylene pipesDN 50-300PE 100 SDR 11 PN 16PE 100 SDR 17 PN 10PE 100 SDR 17.6 PN 9.6Gate valve according to DIN EN 1171

Body and bonnet– EN-GJS-400-15– Integral coating:









Soft-seated Keula gate valveWith weld-on ends for HP polyethylene pipes according to DIN 8074DN 50–300/d 63–225PE 100 SDR 11 PN 16PE 100 SDR 17 PN 10PE 100 SDR 17.6 PN 9.6Gate valve according to DIN EN 1171

Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Integral coating: with KTW/W270 with test certificate, internal and external epoxy resin powder coating, epoxy resin powder coating, compliant with GSK regulations, colour: sky blue (RAL 5015), according to DIN 3476, minimum layer thickness of 300 µm, orenamelling, colour: cobalt blue (RAL 5013), according to DIN 51178









pc.

Last rev.: 05/2014

Tab 3, page 17

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for waste water I pipelinesWith weld-on ends for HP polyethylene pipesDN 50-300, PN 7.5, 10, 12.5, 16



internal and external epoxy resin powder coating,compliant with GSK regulations,








Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Integral coating: with KTW/W270 with test certificate, internal and external epoxy resin powder coating, compliant with GSK regulations,colour: sky blue (RAL 5015), according to DIN 3476, min. layer thickness: 300 µm








pc.

Last rev.: 05/2014

Tab 3, page 18

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in waste water II pipe-linesWith weld-on ends for HP polyethylene pipesDN 50-300, PN 7.5, 10, 12.5, 16



















pc.

Last rev.: 05/2014

Tab 3, page 19

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in waste water III/liquid manure pipelinesWith weld-on ends for HP polyethylene pipesDN 50-300, PN 7.5, 10, 12.5, 16



















pc.

Last rev.: 05/2014

Tab 3, page 20

Soft-seated Keula gate valve According to DIN EN 1171 for use in gas pipelines, PU coatingWith weld-on ends for HP polyethylene pipesDN 50-300, PN 1, 4, 5, 10

Tender text

Brief description Full description UnitGate valveWith weld-on ends for HP polyethylene pipesDN 50-300PE 100 SDR 11 PN 10PE 100 SDR 17 PN 5PE 100 SDR 17.6 PN 5Gate valve according to DIN EN 1171Conformity mark:DIN-DVGW NG4313BR0534/

CE-0085BR0540Test: PG1 – StandardPG2 and PG3 on request


internal and externalepoxy resin powder coating,compliant with GSK regulations







Soft-seated Keula gate valveWith weld-on ends for HP polyethylene pipes according to DIN 8074DN 50–300/d 63–225PE 100 SDR 11 PN 10PE 100 SDR 17 PN 5PE 100 SDR 17.6 PN 5Gate valve according to DIN EN 1171Conformity mark:DIN-DVGW NG4313BR0534/

CE-0085BR0540Test: according to DIN 3230 T.5 PG1 – StandardPG2 and PG3 on request

Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Integral coating: internal and externalepoxy resin powder coating, compliant with GSK regulations, colour: sky blue (RAL 5015), according to DIN 3476,min. layer thickness: 300 µm, additional PU coat








pc.

Last rev.: 05/2014

Tab 3, page 21

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in drinking water pipelinesWith Tyton socketDN 80-200, PN 10/16

Brief description Full description UnitGate valveWith socketsTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171










Soft-seated Keula gate valveWith socketsTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171

Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Integral coating: with KTW/W270 with test certificate, internal and external epoxy resin powder coating, compliant with GSK regulations,colour: sky blue (RAL 5015), according to DIN 3476, minimum layer thickness of 300 µm, or enamelling, colour: cobalt blue (RAL 5013), according to DIN 51178









pc.


Last rev.: 05/2014

Tab 3, page 22

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for waste water I pipelinesWith Tyton socketDN 80-200, PN 10/16











Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Integral coating:internal and external epoxy resin powder coating, compliant with GSK regulations,colour: sky blue (RAL 5015), according to DIN 3476, minimum layer thickness of 300 µm, orenamelling, colour: cobalt blue (RAL 5013), according to DIN 51178








pc.

Last rev.: 05/2014

Tab 3, page 23

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in waste water II pipelinesWith Tyton socketDN 80-200, PN 10/16



















pc.

Last rev.: 05/2014

Tab 3, page 24

Soft-seated Keula gate valve According to DIN EN 1171 for use in waste water III/liquid manure pipelinesWith Tyton socketDN 80-200, PN 10/16

Tender text



















pc.

Last rev.: 05/2014

Tab 3, page 25

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in biogas pipelines with H₂S content up to 3076 mg/m³*With Tyton socketDN 80-200, PN 10/16

Brief description Full description UnitGate valveWith socketsTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171Test: PG1 – StandardPG2 and PG3 on request









Soft-seated Keula gate valveWith socketsTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171Test: according to DIN 3230 T.5 PG1 – StandardPG2 and PG3 on request









pc.


Last rev.: 05/2014

Tab 3, page 26

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in gas pipelinesWith Tyton socketDN 80-200, PN 10/16

Brief description Full description UnitGate valveWith socketsTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171Test: PG1 – StandardPG2 and PG3 on request









Soft-seated Keula gate valveWith socketsTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171Test: according to DIN 3230 T.5 PG1 – StandardPG2 and PG3 on request

Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Integral coating: internal and externalepoxy resin powder coating, compliant with GSK regulations, colour: sky blue (RAL 5015), according to DIN 3476,min. layer thickness: 300 µm








pc.

Last rev.: 05/2014

Tab 3, page 27

Soft-seated Keula gate valve According to DIN EN 1171 for use in drinking water pipelinesWith socket and spigot end for Tyton jointsDN 80-200, PN 10/16

Tender text

Brief description Full description UnitGate valveWith socket and spigot endTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171










Soft-seated Keula gate valveWith socket and spigot endTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171










pc.


Last rev.: 05/2014

Tab 3, page 28

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for waste water I pipelinesWith socket and spigot end for Tyton jointsDN 80-200, PN 10/16











Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Integral coating:internal and external epoxy resin powder coating, compliant with GSK regulations,colour: sky blue (RAL 5015), according to DIN 3476, min. layer thickness: 300 µm








pc.

Last rev.: 05/2014

Tab 3, page 29

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in waste water II pipelinesWith socket and spigot end for Tyton jointsDN 80-200, PN 10/16









Operating temperature range– 50 °C










pc.

Last rev.: 05/2014

Tab 3, page 30

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in waste water III/liquid manure pipelinesWith socket and spigot end for Tyton jointsDN 80-200, PN 10/16



















pc.

Last rev.: 05/2014

Tab 3, page 31

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in biogas pipelines with H₂S content up to 3076 mg/m³*With socket and spigot end for Tyton jointsDN 80-200, PN 10/16

Brief description Full description UnitGate valveWith socket and spigot endTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171Test: PG1 – StandardPG2 and PG3 on request









Soft-seated Keula gate valveWith socket and spigot endTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171Test: according to DIN 3230 T.5 PG1 – StandardPG2 and PG3 on request

Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Integral coating:internal and external epoxy resin powder coating, colour: sky blue (RAL 5015), according to DIN 3476, compliant with GSK regulations,min. layer thickness: 300 µm








pc.


Last rev.: 05/2014

Tab 3, page 32

Tender textSoft-seated Keula gate valve According to DIN EN 1171 for use in gas pipelinesWith socket and spigot end for Tyton jointsDN 80-200, PN 10/16

Brief description Full description UnitGate valveWith socket and spigot endTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171Test: PG1 – StandardPG2 and PG3 on request









Soft-seated Keula gate valveWith socket and spigot endTyton systemDN 80-200PN 10/PN 16Gate valve according to DIN EN 1171Test: according to DIN 3230 T.5 PG1 – StandardPG2 and PG3 on request

Body and bonnet– Cast iron EN-GJS-400-15 according to DIN EN 1563– Integral coating: internal and externalepoxy resin powder coating, compliant with GSK regulations, colour: sky blue (RAL 5015), according to DIN 3476,min. layer thickness: 300 µm








pc.

Butterfly valves

Last rev.: 05/2014

Tab 4, page 1

Butterfl y valvesMade of ductile cast iron

IntroductionThe portfolio of valves supplied by Keulahütte GmbH in Krauschwitz is rounded off by butterfly valves and check valves, which have been designed according to international trends.Available surface protection options include integral epoxy resin powder coating and enamelling of the body interior and valve disc. Valve discs have been developed based on long-standing experience and extensive long-term tests such to ensure longevity as well as excellent actuation and flow characteristics.Combined with suitable drives and signal transmitter, our butterfly valves can be used in electronically monitored and controlled plants and serve as safety elements after power failure. Installation in manholes or buried installation is possible thanks to special sealing elements.Testing during production according to DIN EN 12266-1 and DIN EN 1074-1/2 in combination with a type approval by DVGW (German Technical and Scientific Association for Gas and Water) guarantees a high quality standard. A works certificate with testing results can be issued on request.

Last rev.: 05/2014

Tab 4, page 3

Butterfl y valvesButterfly valve with double eccentric filting discSoft-seated according to DIN EN 593Face-to-face length GR 14 according to DIN EN 558DN 200 to DN 1400, PN 10 and PN 16

DN A B C D E F h₁ h₂ L R Turns stroke Approx. weight

in kg200 380 180 320 340 50 150 170 145 230 200 12-13 55250 445 210 378 400 63 190 200 183 250 250 12-13 95300 520 235 425 455 80 240 230 186 270 315 12-13 125350 545 270 453 505 80 240 255 186 290 315 13-14 145400 655 295 538 565 80 280 285 195 310 400 13-14 195450 675 340 540 615 80 280 310 195 330 400 13-14 230500 700 365 565 670 80 280 335 195 350 400 30-32 265600 780 430 665 780 100 300 390 325 390 400 30-32 360700 800 530 690 895 125 325 450 330 430 400 30-32 585800 855 585 745 1015 125 325 510 330 470 400 30-32 738900 955 665 860 1115 160 360 560 400 510 400 50-55 995

1000 1005 715 910 1230 160 360 620 400 550 400 50-55 12851200 1190 865 1115 1455 200 400 730 485 630 400 108-110 21201400 1355 965 1255 1675 250 500 840 550 710 500 100-105 2850

PN10

DN A B C D E F h₁ h₂ L RTurns stroke Approx. weight

in kg200 380 180 320 340 50 150 170 145 230 200 12-13 55250 445 210 378 400 63 190 200 183 250 250 12-13 95300 520 235 425 455 80 240 230 195 270 315 12-13 125350 545 270 453 520 80 240 260 195 290 315 13-14 150400 655 295 538 580 80 280 290 325 310 400 13-14 200450 675 340 540 640 100 300 320 325 330 400 30-32 240500 735 385 623 715 100 300 360 325 350 400 30-32 310600 765 475 655 840 125 325 420 330 390 400 30-32 410700 800 530 690 910 125 325 455 330 430 400 30-32 635800 855 585 745 1025 125 325 515 330 470 400 50-55 850900 955 665 860 1125 160 560 565 400 510 400 50-55 1100

1000 1040 715 965 1255 200 600 630 485 550 400 108-110 16851200 1255 865 1155 1485 250 750 745 550 630 500 100-105 25601400 1322 965 1282 1685 315 515 845 746 710 400 210-215 3350

PN16

FE

D DN

AR

h2h1

C

B

L

Specifications– DIN DVGW conformity mark: NW-6201AT2574– Soft-seated butterfly valve according to DIN 593– Flange connection according to DIN EN 1092-2, PN 10/16– Face-to-face length GR 14 according to DIN EN 558– Intermediate flange according to DIN ISO 5211– Combination with various actuation options possible– With double-offset valve disc– Disc bearing outside the medium through PTFE/bronze

bushing (in DN 200 and DN 250 valves, disc bearing outside themedium through rotary shaft seals)(excellent anti-friction properties, very smooth running)

– Drive shaft sealed by O-rings and brass bushes supportedsuch that they cannot be displaced

– Main connection through a profiled sealing ring and adjustable pressure ring (particular durable thanks to optimisedgeometry)

– Shafts are adjusted with the valve disc through a form-fit pin connection.– Thanks to a sturdy, adjustable axial lock, the disc, which opens upwards, is held in a central position through the entire

travel range.– The butterfly valve is suitable for buried installation provided the right gearbox option is chosen.

Regulating valves and butterfly valves with high frequency of usage have different or larger dimensions.

Last rev.: 05/2014

Tab 4, page 4

Butterfly valve with double eccentric filting discSoft-seated according to DIN EN 593Face-to-face length GR 14 according to DIN EN 558DN 200 to DN 1400, PN 10 and PN 16

Butterfl y valves

Item Description Material 1 Body SGCI (EN-JS 1030) 2 Valve disc SGCI (EN-JS 1030) 3 Adapter fl ange SGCI (EN-JS 1030) 4 Body cover SGCI (EN-JS 1030) 5 Driving shaft Stainless steel (1.4021) 6 Shaft Stainless steel (1.4021) 7 Adjusting nut Stainless steel (1.4021) 8 Pressure ring Stainless steel (1.4301) 9 Bearing bush Composite10 Stud screw Stainless steel (A2-70)11 Hexagon head screw Stainless steel (A2-70)12 cylinder head screw Stainless steel (A2-70)13 Straight grooved pin Stainless steel (A2-70)14 Straight grooved pin Stainless steel (A2-70)15 Set screw Stainless steel (A2)16 Washer Stainless steel (A2-70)

Item Description Material17 Straight grooved pin Stainless steel (A2-70)18 Screw pin Stainless steel (1.4021)19 Screw pin nut Stainless steel (1.4021)20 Feather key St (1.0037)21 Profi led sealing ring EPDM (KTW-W270)22 Retainer ring Brass23 O-ring EPDM (KTW-W270)24 O-ring EPDM (KTW-W270)25* Sealing bush Brass26* O-ring EPDM (KTW-W270)27 O-ring EPDM (KTW-W270)28 O-ring EPDM (KTW-W270)29* O-ring EPDM (KTW-W270)30* O-ring EPDM (KTW-W270)31* Sealing bush Brass32* O-ring EPDM (KTW-W270)

* In DN 200 and DN 250 models, these parts are replaced by a profiled rotary shaft seal


Last rev.: 05/2014

Tab 4, page 5


Surface protectionCast iron parts are epoxy resin powder coated according to DIN 3476 with a minimum layer thickness of 300 µm compliant with the GSK regulations or enamelled according to DIN 51178.All mentioned materials and coatings are certified to comply with the KTW recommendation of BGA (“Recommendations for Plastic Materials in Contact with Drinking Water issued by the German Federal Health Office”), elastomers are also certified according to DVGW Standard W 270, and materials used in gas pipelines bear the DIN-DVGW conformity mark.

Shaft2-piece screw pinO-ringValve discPressure ring

Fastening screw

Set screw

Elastomer sealBody optionally enamelled inside or epoxy resin powder coated all-round, on request with stainless steel seat ring up to DN 600(Note: there are no brass bushes in the body in models with stainless steel seat ring.)

Information for project planning and installationThe butterfly valves are intended for the following fields of application:Nominal pressure: 10/16Temperature: Epoxy resin: Up to 50 °C

Enamel: Up to 70 °CMedium: Water, drinking water, gasButterfly valves are mainly used for ‘open-close’ operation. Using them as regulating valves is only possible with certain limitations. The pressure difference control range lies between about 1 bar and 3 bar, depending on the nominal size.

Testing and acceptanceTests are conducted based on DIN EN 12266-1 and DIN EN 1074-1/2 with water or air at a permissible leak rate A. Valves for gas pipelines are tested according to test groups PG1, PG2 or PG3 as specified in DIN 3230/5 as requested by the customer.

Flange according to Water test pressure in bar Permitted positive operating pressureNominal size DIN EN 1092-2 Body Closure in barDN 200-1400 PN 10 15 0.5 and 11 10DN 200-1400 PN 16 24 0.5 and 17.6 16

Last rev.: 05/2014

Tab 4, page 6


Actuation options

Thanks to their design with adapter flange according to ISO 5211, butterfly valves supplied by Keulahütte GmbH can be combined with the actuation options shown overleaf.

With the exception of the pneumatic drive, which is mounted directly, the valve is fitted with worm gears. The gears are submersible and are thus also suitable for buried installation of the valve. The gears are fitted with fix stops at the factory, so that butterfly valve and gears form one unit.

The desired drive unit can be assembled at the factory or on site. Electric drives mounted at the factory can be designed for external control or come with internal controller or field bus module. Further available accessories include hand wheel, stem extension kit for underground installation with or without position indicator, pedestal etc. They are pre-assembled or included in the delivery.

Last rev.: 05/2014

Tab 4, page 7


Manually actuated

Pneumatic drive

Electric driveExternal or internal controller or

fi eld bus connection

Underground installation with or without

position indicator

Underground installation with fl oor column and electric drive

Tele

scop

ic s

tem

ext

ensio

n kit


1E+5

1E+4

1E+3

1E+2

1E+1

10 20 30 40 50 60 70 80 90

1200

1000900800

700

600

500

400350

300

250

200

NW in mm

Winkel Alpha in Grad

1E + 1 10

1E + 2 100

bei p = 1 barmh

3[ ] at p = 1 barm

h3[ ]

Flow rates (Kv) in m³/h

DN W Gears Turns stroke200 98 47:1 12-13250 98 47:1 12-13300 98 47:1 12-13350 101 47:1 12-13400 207 47:1 12-13500 207 47:1 12-13600 306 47:1 30-35700 39 470:1 30-35800 39 470:1 30-35900 39 470:1 52-57

1000 41 470:1 52-571200 45 470:1 105-1101400 83 470:1 100-105

Tab 4, page 8Last rev.: 05/2014

Optional position indicator

Opening angle α in degrees

Prevent box from twisting by inserting a set screw on site.

Last rev.: 05/2014

Tab 4, page 9


Size 1/2DIN 4056

Size a±1 b c d1 +0.5 d2 +0.5-1.5 -1.5

d3 d4 d5 d6 h l

1 24 20 5 161 157 140 185 270 190 270 582* 35 25 6 240 236 210 250 350 265 310 92

Surface box for gate valves and butterfl y valves

Material Surface protectionGrey cast iron EN GJL 200 Black alkyd resin coating


Description of a type C wrench for underground hydrants, gate valves and butterfly valves: C-type wrench as per DIN 3223

Description of a surface box for gate valves and butterfly valves, size 1: Surface box as per DIN 4056-1

* Size 2 on request


Last rev.: 05/2014

Tab 4, page 10

Tender textButterfly valvesBasic range GR 14 according to DIN EN 558DN 200-1400, PN 10 and PN 16For water

Brief description Full description UnitButterfly valveFace-to-face length GR 14 according to DIN EN 558PN 16 for DN 200-1400PN 10 for DN 200-1400

Butterfly valve classified according toDIN EN 593Conformity mark: DIN-DVGW:NW-6201AT2574

Body made of cast iron– With spheroidal graphite

EN-GJS-400-15– Bearing outside the medium

Surface protection– All-round epoxy resin powder

coating compliant with the GSKregulations, or

– Internal enamelling, cobalt blue(RAL 5013),external epoxy resin powdercoating compliant with theGSK regulations

– Up to DN 600 PN 10 alternativelyinternal epoxy resin powder coating with stainless steel seatring

Valve disc– Double-offset bearing, up to

DN 1400 as standard– Epoxy resin powder coating com-

pliant with the GSK regulations, orenamelled

– Stainless steel pressure ring– Adjustable elastomer sealing ring

(EPDM rubber)– Shafts made of stainless steel– Bearing outside the medium– Composite bearing material:

steel, bronze, PTFE– Shaft seal: EPDM rubber– Connection element: A2

Butterfly valveFace-to-face length GR 14 according to DIN EN 558PN 16 for DN 200-1400PN 10 for DN 200-1400

Butterfly valve classified according toDIN EN 593Conformity mark: DIN-DVGW: NW-6201AT2574

Body made of cast iron– With spheroidal graphite EN-GJS-400-15 for all nominal

sizes flange holes drilled for PN 10/16 according toDIN EN 1092-2

– Bearing outside the medium

Surface protection– All-round epoxy resin powder coating according to DIN 3476 and compliant with the GSK regulationsMin. layer thickness: 300 µmColour: sky blue (RAL 5015), or– Internally enamelled according to DIN 51178 for all nominal sizes, colour: cobalt blue (RAL 5013),high-performance enamel as standard,external epoxy resin powder coating according toDIN 3476 and compliant with the GSK regulationsMin. layer thickness: 300 µm– Alternatively, the body interior can be fitted witha stainless steel seat ring and epoxy resin powder coating according to DIN 3476 with a minimum layer thickness of 300 µm for valves up to DN 600 PN 10Valve disc– Up to DN 1400 with double-offset bearing as standard– Up to DN 1400 epoxy resin powder coating according to DIN

3476 and compliant with the GSK regulations, with aminimum layer thickness of 250 μm as standard,or enamelled according to DIN 51178 on request

– Pressure ring made of stainless steel– Adjustable elastomer sealing ring made of EPDM or

medium-specific synthetic rubber (e.g. nitrile rubber).– The seal can be replaced while the valve is mounted– Shafts made of stainless steel X20Cr13– Composite bearing material: steel, bronze, PTFE– Bearing outside the medium– Bonnet sealed by O-ring made of EPDM W270– Bolted connections and pins: A2

pc.


Last rev.: 05/2014

Tab 4, page 11

Tender textButterfly valvesBasic range GR 14 according to DIN EN 558DN 200-1400, PN 10 and PN 16For water

Brief description Full description UnitActuation – Self-locking gears with

hand wheel– Underground installation with

stem extension kit for on request– Self-locking gears with

electric drive– Pneumatic drive

Medium: drinking water,industrial water up to 50 °C

Actuation The following units can be mounted to the ISO flange:– Self-locking gears with mechanical position

indicator and hand wheel– Self-locking gears with mechanical position

indicator and electric drive, optionally for external control, with internal controller or field bus connection

– Pneumatic drive, also available as safety drive– Gears are available for indoor or manhole installation,

and as an water-tight encapsulated version forburied installation.

Medium: drinking water, industrial water up to 50 °C

pc.

Gas on request


Last rev.: 05/2014

Tab 4, page 12

Swing check valvesSoft-seatedFace-to-face length GR 14, 15 and 48According to DIN EN 558DN 80 to DN 300PN 10/PN 16

Specifications– Soft-seated with flange dimensions according to DIN EN 1092-2, PN 10/16– Face-to-face length GR 14, 15 and 48 according to DIN EN 558– Curved valve disc with all-round rubber-coating and lip seal and excellent sealing effect– Rated cross-sectional area completely free when open– Horizontal to vertical installation position possible as long as disc axis is horizontal and direction of flow is rising– If used as pump protection valve in control mode, very low flow resistance effects very low

energy loss– The robust basic model, which only contains few parts, can be supplemented with the following options:

1. Drain plug2. Lifting device (up to 3 bar counter-pressure)

DN 250 and DN 300 swing check valves can generally not be supplied with a lifting device. This applies to bothPN 10 and PN 16 models.

3. Position sensor (open, closed, intermediate position)4. Closing spring for vertical installation

Swing check valve, shown here with a lifting device

Face-to-face length

D K L b n* x d h1 h3 h4 B Weight

DN PN GR14 GR15 GR48 GR14 GR15 GR48 GR14 GR15 GR48 GR48KK80 10/16 X X X 200 160 180 280 260 19 8 x 19 100 16 65 55 110 152 16.0

100 10/16 X X X 220 180 190 300 300 19 8 x 19 110 16 70 70 120 172 21.0125 10/16 X 250 210 350 19 8 x 19 145 50 212 246 38.5150 10/16 X X 285 240 350 400 19 8 x 23 145 50 75 212 246 43.0200 10 X X 340 295 400 500 20 8 x 23 192 45 95 270 341 80.0200 16 X X 340 295 400 500 20 12 x 23 192 45 95 270 341 80.0250 10 X 400 350 600 22 12 x 23 231 92 367 440 125.0250 16 X 400 355 600 22 12 x 28 231 92 367 440 125.0300 10 X 455 400 700 24.5 12 x 23 271 129 392 520 184.0300 16 X 455 410 700 24.5 12 x 28 271 129 392 520 184.0

Last rev.: 05/2014

Tab 4, page 13

Swing check valvesSoft-seatedFace-to-face length GR 14, 15 and 48 according to DIN EN 558DN 80 to DN 300PN 10/PN 16

Materials

Description MaterialBody, discs, cover EN-GJS-400-15Connection elements Stainless steel (A2)Disc coating, seal NBR/EPDMCoating: Epoxy resin powder coating, sky blue (RAL 5015), according to DIN

3476, min. layer thickness: 300 µm, compliant with the GSK regulations,or enamelling, cobalt blue (RAL 5013), according to DIN 51178

Surface protectionIn order to be able to use our swing check valves in drinking water pipelines, only those non-metallic materials are used which comply with the “Recommendations for Plastic Materials in Contact with Drinking Water issued by the German Federal Health Office” and which are approved accordingly.

Epoxy resin powder coating is a form of heavy corrosion protection which allows the swing check valves to be used even under unfavourable conditions. Parts are coated on our in-house equipment using either electrostatic or whirl-sintering processes, which are compliant with the GSK regulations.

An enamel layer also forms a very effective means of corrosion protection which is characterised by the following properties:– Extremely high resistance to conveyed media– Very good adhesion to the basic material thanks to the “baking” enamel– Ideal long-term protection thanks to excellent resistance of enamel to subsurface corrosion– Excellent thermal stability

Information for project planning and installationOur soft-seated swing check valves are intended for use in drinking water and waste water pipelines. They may also be used in gas pipelines to a limited extent. The nominal sizes of DN 80 and DN 100 are available in face-to-face lengths of GR 14, GR 15 and GR 48, and DN 150 and DN 200 are available in face-to-face lengths of GR 15 and GR 48 according to DIN EN 558. The swing check valves can be used for temperatures up to 50 °C. The permitted positive operating pressure is identical with the rated pressure. Check suitability for vertical installation position and high pressure differences with the manufacturer before ordering. Optional induction sensors detect the actual disc position (open, close, intermediate position). It is further possible to fit a lifting device.

Testing and acceptance Tests are conducted based on DIN EN 12266-1 and DIN EN 1074-1/2 with water or air at leak rate A.

Test pressure in bar (closure)DN PN Body p min p max80 10/16 17/25 1.7 11/17.6

100 10/16 17/25 1.5 11/17.6125 10/16 17/25 0.5 11/17.6150 10/16 17/25 0.5 11/17.6200 10 17 0.5 11200 16 25 0.5 17.6250 10 17 0.5 11250 16 25 0.5 17.6300 10 17 0.5 11300 16 25 0.5 17.6


Last rev.: 05/2014

Tab 4, page 14

Tender textSwing check valveFace-to-face length GR 14/15/48 according to DIN EN 558DN 80–300, PN 10/16

Brief description Full description UnitSwing check valve PN 10/PN 16

Face-to-face length according to DIN EN 558GR 14 DN 80/100GR 15 DN 80 to DN 200GR 48 DN 80 to DN 300

Body and bonnetMade of cast iron– With spheroidal graphite– Internal and external epoxy resin

powder coating, sky blue(RAL 5015), compliant with theGSK regulations

– Optionally internal enamelling,cobalt blue (RAL 5013)

Valve disc– Spheroidal graphite cast iron– All-round rubber-coated with

NBR/EPDM W270– Valve disc with material

accumulation– Closing weight is integrated

into the valve disc– Seal: NBR/EPDM W270– Connection element: A2

Disc position indication– Indicator based on induction

sensors in open/close positionsand from DN 100 additionally inintermediate positions

Medium– Drinking water, industrial water up

to 50 °C– Gas and sewage on request

Installation position– Preferably horizontal– Opening pressure 0.2 bar,

closing pressure 0.5 DN 80+100up to 1.7 bar

Swing check valve PN 10/PN 16

Face-to-face length according to DIN EN 558GR 14 DN 80/100GR 15 DN 80 to DN 200GR 48 DN 80 to DN 300

Body and bonnet– With spheroidal graphite EN-GJS-400-15 for all nominal sizes

– Epoxy resin powder coating according to DIN 3476 and compliant with the GSK regulations as standard,min. layer thickness: 300 µmColour: sky blue (RAL 5015)

– Optional internal enamelling, colour: cobalt blue (RAL 5013), according to DIN 51178

Valve disc– Spheroidal graphite cast iron– Journals and disc body made from one piece– All-round rubber-coated with NBR/EPDM W270– Valve disc with material accumulation, i.e. the closing weight

is integrated into the valve disc– Profiled seal between body and bonnet:

NBR/EPDM W270– Connection element: A2

Disc position indication– Indicator based on 24-V induction sensors in open/close

positions and from DN 100 additionally in optionalintermediate positions

– With electronic controller on request

Medium– Drinking water, industrial water up to 50 °C– Gas and sewage on request

Installation position– Preferably horizontal– Opening pressure 0.2 bar, closing pressure 0.5 DN 80+100

up to 1.7 bar– With closing spring for vertical installation


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