1.4 session by becerra cassava ethanol ciat
TRANSCRIPT
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Cassava breeding potential for bioethanol
Becerra López-Lavalle, L.A. , Dufour, D., Sánchez, T. and H. Ceballos
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Outline
• Introduction
• High, stable and reliable productivity
• Novel traits
• Processing methods X root quality interactions
• Perspectives
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Outline
• Introduction
• High, stable and reliable productivity
• Novel traits
• Processing methods X root quality interactions
• Perspectives
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Cassava origin
Low Soil Fertility
Flooded land
Slopped Land
Degraded Soils
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Cassava modern production
Sub-humid environment
Acid –Soil environment
Near Hanoi, Vietnam
Guan-Xi Province, China
19’000,000 hectares
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Cassava modern production
Sub-humid environment
Acid –Soil environment
Near Hanoi, Vietnam
Guan-Xi Province, China
19’000,000 hectares233,000 Tonnes
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Main uses of CassavaFresh - boiled
Cassava leaves
Fufu
Farinha - Gari
Human consumption
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Main uses of CassavaChicken factory
Near Hanoi, Vietnam
Pressed cake
Dry chips for animal feed
Animal feedstock
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Main uses of CassavaBio-
Ethanol
Fried-Chips
Goren-Krupuk
Starch
Industrial use of Cassava
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Tropical/Sub-tropical crop
Main cassava production regions in the world
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Outline
• Introduction
• High, stable and reliable productivity
• Novel traits
• Processing methods X root quality interactions
• Perspectives
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Crop Potential
Breeding successfully increased fresh-root (FR) productivity & dry-matter (DM) content. We now need STABLE -DM contents
SM 1433-4
South-China 5
84 t/ha FR in a 9.5 ha commercial field
(~25 t/ha DM)
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Crop Potential
Fresh root yield (t/ha)
Dry matter content
(%)
Dry matter yield (t/ha)
SM 2775-2 53.8 32.1 17.3
SM 2775-4 35.3 35.9 12.7
SM 2775-2 37.3 30.7 11.5
SM 2775-4 27.1 36.9 10.0
At two location: Codazzi (Cesar) and Barrancas (Guajira)
At five location: Patalito, Sto Thomas & Molinero (Atlantico), La Union (Sucre) and Chinu (Cordoba)
The case of “watery” roots for ethanol
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Crop Potential
Fresh root yield (t/ha)
Dry matter content
(%)
Dry matter yield (t/ha)
SM 2775-2 53.8 32.1 17.3
SM 2775-4 35.3 35.9 12.7
SM 2775-2 37.3 30.7 11.5
SM 2775-4 27.1 36.9 10.0
At two location: Codazzi (Cesar) and Barrancas (Guajira)
At five location: Patalito, Sto Thomas & Molinero (Atlantico), La Union (Sucre) and Chinu (Cordoba)
The case of “watery” roots for ethanol
High Dry Matter content does not seems critical to ethanol production
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Outline
• Introduction
• High, stable and reliable productivity
• Novel traits
• Processing methods X root quality interactions
• Perspectives
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Cassava “Novel” traits
Amylose-free (“waxy”) starch
mutation
•Amylose is difficult to degrade
•Amylose-free starch should cost less to convert into ethanol
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Cassava “Novel” traits
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Less amylose = more ethanol
Conventional processing
GSHE processing
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Less amylose =more ethanol
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Cassava “Novel” traits
Fermentability: assess their potential in bio-ethanol, bio-plastics, sweeteners
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CM 523-7Rayong 60
NEPWAXY
Without enzyme
With enzyme0
50
100
150
200
250
300
350
400
Clone
Total ethanol(ml ethanol /
kg starch)
Cassava starch fermentation: with and without starch
4 1/3 days
Total ethanol (mL/Kg of starch)
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Small granule/high amyloseN
orm
al S
tarc
hS
mall g
ran
ule
Sta
rch
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Small granule/high amyloseN
orm
al S
tarc
hS
mall g
ran
ule
Sta
rch
• A small granule and a rough surface facilitate the action of enzymes (less consumption of enzymes, lower costs of conversion).
• But higher amylose content would increase costs….
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Waxy
Small granules
Starch Viscosity (5%)
0
200
400
600
800
1000
1200
0 5 10 15 20
Temperature (minutes)
Vis
cosi
ty (c
P)
0
20
40
60
80
100
Small granule/high amylose
RVA Amylogram
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Starch-less mutation
Source:L. CarvalhoEMBRAPABrazil
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Outline
• Introduction
• High, stable and reliable productivity
• Novel traits
• Processing methods X root quality interactions
• Perspectives
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Bio-ethanol production
Ethanol factory in Thai Nguan near Khon Kaen (Thailand)
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Bio-ethanol production
Ethanol factory in Thai Nguan near Khon Kaen (Thailand)
5.27 kg of fresh root produce one liter of ethanol
1.4 – 1.5 bath / kg fresh root25 bath / lt of ethanol produced
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Fermentation
Distillation &dehydration
Ethanol
SugarcaneSugarcane juices
Ethanol from corn or cassava is more expensive because starch need to be degraded to the equivalent
of sugar cane juices
Boiler
Maize or Cassava
Starch degradationLiquefaction & saccharification
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Slu
rry t
an
kSorce ofsatrch
Grinding
Jet cooker>100 °C
(5-8’)
Secondary Liquefaction(95 °C – 90’)
Thermo-stableAlpha-amylase(Liquefacction)
Glucoamylase(Saccharification)
Ferm
en
tati
on
Sacch
ari
ficati
on
60
°C
(8
-10
hora
s)
Yeasts
Solids
Dis
tillati
on
&d
eh
yd
rati
on
Storagetank
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Slu
rry t
an
kSorce ofsatrch
Grinding
Jet cooker>100 °C
(5-8’)
Secondary Liquefaction(95 °C – 90’)
Thermo-stableAlpha-amylase(Liquefacction)
Glucoamylase(Saccharification)
Ferm
en
tati
on
Sacch
ari
ficati
on
60
°C
(8
-10
hora
s)
Yeasts
Solids
Dis
tillati
on
&d
eh
yd
rati
on
Storagetank
New enzymesLiquefaction + saccharification
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Slu
rry t
an
kSorce ofsatrch
Grinding
Ferm
en
tati
on
Solids
Dis
tillati
on
&d
eh
yd
rati
on
Storagetank
Sacch
ari
ficati
on
60
°C
(8
-10
hora
s)
Yeasts
New enzymesLiquefaction + saccharification
New enzymes+ yeasts
Liquefaction + saccharification+ fermentation
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Solids
Dis
tilla
tio
n &
deh
ydra
tio
n
Storagetank
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Medium throughput fermenters
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0
20
40
60
80
100
0 10 20 30 40 50 60
Time (minutes)
Hidrol
isis In
dex (
%)
Digestion rate of different cassava starches (1.0 ml of pacreatic α-amilase) pH 6.9 at 37°C
~80%
~30%
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0
20
40
60
80
0 10 20 30 40 50 60
Time (minutes)
Hidr
olisi
s ind
ex (%
)
~60%
~30%
Digestion rate of different cassava starches (0.5 ml of StargenTM 2) pH 4.0 at 37°C
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Root processing vs. quality
• Starch degrading enzymes and yeast are being improved.
• The process to convert starch into ethanol constantly changes.
• As in maize, there are genetic differences in cassava for ethanol
production (small starch granule).
• We are in a unique position to analyze the best germplasm –
processing method to maximize economic benefit and reduce
negative impact on the environment.
• What is the potential of “sugary” cassava?
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Outline
• Introduction
• High, stable and reliable productivity
• Novel traits
• Processing methods X root quality interactions
• Perspectives
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Cassava Bio-ethanol perspective
• Cassava is a competitive raw material for bio-ethanol production in Asia (Thailand, China, Vietnam, Indonesia?, Australia?)
• A large % of the ethanol production cost is constitute by the enzyme and yeast.
• Advances in microbiology and enzymology can significantly reduce ethanol production cost from starches
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Cassava Bio-ethanol prespective
• There are clones with low dry matter content but maximum productivity per hectare that can now be used in ethanol production
• Different mutants could reduce costs of conversion from root to ethanol (including “sugary”?)
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Energy crops: farms of 1-100 ha
Sweet potato Sweet sorghum
Cassava Banana
Sugar cane
Coffee residues
Small rural communities
Micro-plants1.000 – 2.000 lt/day
5 – 10 t crop/day< – 1 ha crop/day
Central Plant (dehydration)
Transport
Ethanol (99,5%)
Ethanol (50%)
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Cassava Bio-ethanol perspective
• For ethanol production a key issue is the continuous supply of feedstock all year round.
• Processing of fresh roots (low dry matter?) at harvest time and dried chips during off-season is one potential alternative.
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Cassava Bio-ethanol perspective
• Combining feedstock from different crops. For instance, cassava/sweet-sorghum has proved advantageous.
• We need to further analyze the by-products and their potential use for animal feeding.
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Thank you