14044129-canon inner finisher-b1 inner finisher additional tray-b1 service manual

7/21/2019 14044129-Canon Inner Finisher-b1 Inner Finisher Additional Tray-b1 Service Manual

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Inner Finisher-B1

Inner Finisher Additional Tray-B1

Service Manual

March 5, 2010

Revision 0

Produt Outline

Technology

Periodic Servicing

Parts Replacement and Cleaning Procedure

AdjustmentInstallation(Inner Finisher-B1)

Installation(Addtional Tray-B1)

Appendix


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Application

This manual has been issued by Canon Inc. for qualied persons to learn technical theory,

installation, maintenance, and repair of products. This manual covers all localities where the

products are sold. For this reason, there may be information in this manual that does not

apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements

or changes in products. When changes occur in applicable products or in the contents of this

manual, Canon will release technical information as the need arises. In the event of major

changes in the contents of this manual over a long or short period, Canon will issue a new

edition of this manual.

The following paragraph does not apply to any countries where such provisions are

inconsistent with local law.

Trademarks

The product names and company names used in this manual are the registered trademarks

of the individual companies.

Copyright

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may

not be copied, reproduced or translated into another language, in whole or in part, without the

written consent of Canon Inc.

(C) CANON INC. 2009

Caution

Use of this manual should be strictly supervised to avoid disclosure of condential

information.


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Explanation of Symbols

The following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation

Check. Remove the claw.

Check visually. Insert the claw.

Check the noise. Use the bundled part.

Disconnect the connector. Push the part.

Connect the connector. Plug the power cable.

Remove the cable/wirefrom the cable guide or wiresaddle.

Turn on the power.

Set the cable/wire to the

cable guide or wire saddle.

Remove the screw.

Tighten the screw.

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specic functions and the

relationship between electrical and mechanical systems with reference to the timing of

operation.

In the diagrams, represents the path of mechanical drive; where a signal name

accompanies the symbol, the arrow indicates the direction of the electric

signal.The expression "turn on the power" means ipping on the power switch, closing the

front door, and closing the delivery unit door, which results in supplying the machine with

power.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is

"High", while '0' is used to indicate "Low". (The voltage value, however, differs from

circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD

signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked

in the eld. Therefore, the operations of the microprocessors used in the machines

are not discussed: they are explained in terms of from sensors to the input of the DCcontroller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product

improvement or other purposes, and major changes will be communicated in the form of

Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service

Manual and all relevant Service Information bulletins and be able to identify and isolate faults

in the machine.


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Contents0 Safety Precautions

Notes Before it Works Serving ---------------------------------------------0-2

1 Produt Outline

Features -------------------------------------------------------------------------1-2

Specications ------------------------------------------------------------------1-3Names of Parts ----------------------------------------------------------------1-4

External View----------------------------------------------------------------------- 1-4

Cross Section ----------------------------------------------------------------------- 1-4

2 Technology

Basic Conguration -----------------------------------------------------------2-2

Outline of basic operation-------------------------------------------------------- 2-2Non-sort operation-------------------------------------------------------------------------- 2-2

Offset operation ----------------------------------------------------------------------------- 2-2

Stapling operation -------------------------------------------------------------------------- 2-3

Work of Service ----------------------------------------------------------------2-5

Scheduled Servicing -------------------------------------------------------------- 2-5

Customer maintenance ----------------------------------------------------------- 2-5

Cleaning the offset roller ------------------------------------------------------------------ 2-5

Version Upgrade ------------------------------------------------------------------ 2-5Overview-------------------------------------------------------------------------------------- 2-5

How to Use the Downloader PCB (FY9-2034)-------------------------------------- 2-6

3 Periodic Servicing

Periodic Service Works ------------------------------------------------------3-2

4 Parts Replacement and Cleaning Procedure

List of Parts ---------------------------------------------------------------------4-2Motors/Switches/Solenoids------------------------------------------------------ 4-2

Sensors1 ----------------------------------------------------------------------------- 4-2

Sensors2 ----------------------------------------------------------------------------- 4-3

PCBs ---------------------------------------------------------------------------------- 4-3

Main Units -----------------------------------------------------------------------4-4Removing the Upper Unit-------------------------------------------------------- 4-4

Removing the Gripper Unit------------------------------------------------------ 4-7

Consumable Parts Requiring Periodic Replacement and Cleaning

Points ----------------------------------------------------------------------------4-8

Removing the Stapler Unit------------------------------------------------------- 4-8Removing the Offset Roller ------------------------------------------------------ 4-9

Removing the Shutter Unit-----------------------------------------------------4-10

Removing the Paper retainer (front/rear) -----------------------------------4-11

Removing the Solenoid ---------------------------------------------------- 4-13

Removing the Paper Lever Drive Solenoid---------------------------------4-13

Removing the Staple Solenoid ------------------------------------------------4-15

Removing the Motors ------------------------------------------------------ 4-18

Removing the Shift Roller Release Motor ----------------------------------4-18

Removing the Shift Motor -------------------------------------------------------4-19

Removing the Feed Motor ------------------------------------------------------4-21

Removing the Gripper Open/Close Motor ----------------------------------4-22

Removing the STP Move Motor/Gripper Unit Move Motor-------------4-22

Removing the Entrance Roller Release /Stopper HP Motor -----------4-25

Removing the Additional Tray Lift Motor------------------------------------4-26

Removing the Tray Lift Motor--------------------------------------------------4-27

Removing the Switches--------------------------------------------------- 4-30Removing the Front Cover Switch--------------------------------------------4-30

Removing the Staple Safety Switch------------------------------------------4-31

Removing the PCB --------------------------------------------------------- 4-34

Removing the Additional Tray PCB-------------------------------------------4-34

Removing the Finisher Controller PCB --------------------------------------4-35Removing the Flexible Cable Broadcast PCB -----------------------------4-37

Others --------------------------------------------------------------------------4-38

Stapler Cradle Installation Procedure----------------------------------------4-38

5 AdjustmentOutline ---------------------------------------------------------------------------5-2

Outline -------------------------------------------------------------------------------- 5-2


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Initialization Mode -------------------------------------------------------------5-3

Initializing the nisher EEPROM----------------------------------------------- 5-3Outline ----------------------------------------------------------------------------------------- 5-3

Details ----------------------------------------------------------------------------------------- 5-3

Basic Adjustment --------------------------------------------------------------5-4Shift roller shift adjustment------------------------------------------------------ 5-4

Outline ----------------------------------------------------------------------------------------- 5-4

Adjustment details-------------------------------------------------------------------------- 5-4Stapling position adjustment---------------------------------------------------- 5-5

Outline ----------------------------------------------------------------------------------------- 5-5

Adjustment details-------------------------------------------------------------------------- 5-5

Double stapling pitch adjustment---------------------------------------------- 5-6Outline ----------------------------------------------------------------------------------------- 5-6

Adjustment details-------------------------------------------------------------------------- 5-6

Operation Mode ---------------------------------------------------------------5-8

Outline -------------------------------------------------------------------------------- 5-8

Details -------------------------------------------------------------------------------- 5-8

How to use each operation mode------------------------------------------------------ 5-8

6 Installation(Inner Finisher-B1)

Making Pre-installation Checks --------------------------------------------6-2

Cautions at the Installation ------------------------------------------------------ 6-2

Kontrollen vor der Installation(German/Deutsch) ---------------------6-2

Vorsichtshinweise zur Installation---------------------------------------------- 6-2

Checking Bundled Components -------------------------------------------6-3

How to Utilize This Installation Procedure------------------------------6-3When Using the Contained Parts (Bundled Components

in the Shipping Carton) ----------------------------------------------------------- 6-3

Symbols in the Illustration ------------------------------------------------------- 6-3

Installation Procedure --------------------------------------------------------6-4

Installation Procedure ------------------------------------------------------------- 6-4

7 Installation(Addtional Tray-B1)

Making Pre-installation Checks --------------------------------------------7-2

Cautions at the Installation ------------------------------------------------------ 7-2

Kontrollen vor der Installation(German/Deutsch) ---------------------7-2

Vorsichtshinweise zur Installation---------------------------------------------- 7-2

Checking Bundled Components-------------------------------------------7-3

How to Utilize This Installation Procedure------------------------------7-3When Using the Contained Parts (Bundled Components

in the Shipping Carton) ----------------------------------------------------------- 7-3

Symbols in the Illustration ------------------------------------------------------- 7-3

Installation Procedure --------------------------------------------------------7-4

Preparation to install in the host machine ----------------------------------- 7-4Connecting to Connected Equipment----------------------------------------- 7-5

8 Appendix

Service Tools -------------------------------------------------------------------8-2

Solvents and Oils ------------------------------------------------------------------ 8-2

Special Tools ------------------------------------------------------------------------ 8-2

General Circuit Diagram -----------------------------------------------------8-3


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Notes Before Servicing


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Safety Precautions

Safety Precautions

Notes Before Servicing

Caution:

At servicing, be sure to turn off the power source according to the specied steps and

disconnect the power plug.

Caution:

Do not turn off the power switch when downloading is under way.

Turning off the main power switch while downloading is under way can disable the

machine.


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1Produt Outline

Produt Outline

Features

SpecicationsNames of Parts

1


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Produt Outline > Features

Produt Outline > Features

Features

A variety of nishing functions

2 delivery tray + Multi stapling

Large tray capacity (500 sheets+)

Utilize the inner room of the system

1


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Produt Outline > Specications

Produt Outline > Specications

Specications

Item SpecicationsStacking method Stacking tray descending method

Paper ejection Face-down ejection

Stacking alignment Center alignment

Stackable paper

size

Feeding direction 139.7mm - 432mm

Cross-feeding direction 95mm - 297mm

Paper weight 64-128g/m2 (Japanese post card supported))Number of tray 1 (+additional option tray)

Finishing modes Non-sort stacking A3/A4/A4R/A5/A5R/B4/B5/B5R/Japanese PostCard/LDR/LGL/LTR/LTR-R/STMT-R8K/16K/16K-R

Bunch offset stacking A3/A4/A4R/B4/B5LDR/LGL/LTR/LTR-R8K/16K

Staple stacking A3/A4/A4R/B4/B5LDR/LGL/LTR/LTR-R8K/16K

Stacking capacity Processing tray S size: 50 sheets or LessLength in feeding direction: 139.7mm-215.9mmL size: 30 sheets or Less

Length in feeding direction: more than 215.9mm-432mm

Standard tray (lower

tray) only

S size: 125mm high or less (125mm is equivalent to1,000 sheets+/-.)L size: 62.5mm high or less (62.5mm is equivalent to500 sheets+/-.)

When the

Additional

Tray-B1 is

installed

Additional

Tray-B1

(Upper tray))

S size: 12.5mm high or less (12.5mm is equivalentto 100 sheets+/-.)

L size: 12.5mm high or less (12.5mm is equivalent to100 sheets+/-.)

Stapled sheets : 8.1mm high or less

Standard

tray

(lower tray)/

Randomstacking

S size: 62.5mm high or less (62.5mm is equivalentto 500 sheets+/-.)

L size:62.5mm high or less (62.5mm is equivalent to500 sheets+/-.)

Standard

tray

(lower tray)/

Cascade

stacking

S size: 125mm high or less (62.5mm is equivalent to1,000 sheets+/-.)L size: 62.5mm high or less (62.5mm is equivalent to500 sheets+/-.)

Stapled stack Above-mentioned heights or within 30 books

Item SpecicationsCapable size for

alignment

Non-sort stacking Width: 100mm-297mm

Bunch offset stacking Width: 210mm-297mm

Staple stacking Width: 210mm-297mm

Paper detection Processing tray Available

Standard tray/Additional

Tray-B1

Available

Capable size for

stapling

Single corner stapling

(front or rear

A3/B4/A4/A4R/B5

LDR/LGL/LTR/LTR-R

8K/16K

Double stapling

(sidestitching)

A3/B4/A4/A4R/B5

LDR/LGL/LTR/LTR-R

8K/16K

Number of paper

stapled

Small size

(A4/B5/LTR/16K)

Plain paper (64-81.4g/m2) : 50 sheets (Max: 2sheets x Cover paper (128g/m2) + 48 sheets x

bookblock (81.4g/m2))

Plain paper (more than 81.4g/m2-105.0g/m2): 30sheets

Thick paper (more than 105.0g/m2 - 128g/m2: 2sheets

Large size

(A3/B4/A4R/LDR/LGL/

LTR-R/8K)

Plain paper(64-81.4g/ 30m2) : 30 sheets

Plain paper (more than 81.4g/m2-105.0g/m2): 20sheets

Thick paper (more than 105.0g/m2 - 128g/m2: 2sheets

Staple replenishment Exclusive staple cartridge (5000 staples)

Staple Exclusive staple

Staple run-out detection Available

Manual stapling Unavailable

Control panel Not exsisting

Power supply Supplied by the host machine

Dimensions 553.6mm409.2mm294.5mm(WDH)

Mass Approx. 12Kg

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Produt Outline > Names of Parts > Cross Section

Produt Outline > Names of Parts > Cross Section

Names of Parts

External View

Tray paper holdig arm

Upper guide part

Stack Tray

Switchback guide

Stapler

Additional Tray-B1

Stack extension tray 2

Stack extension tray 1

Finisher front cover

F-1-1F-1-1

Cross Section

[1]

[6]

[5][4][3][2]

[9] [8] [7]

[1] Stack tray [6] Stapler

[2] Processing tray [7] Trailing edge aligning plate

[3] Shift roller [8] Gripper

[4] Switchback part [9] Stack height detection lever

[5] Entrance roller

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Technology

Basic CongurationWork of Service

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Technology > Basic Conguration > Outline of basic operation > Offset operation

Technology > Basic Conguration > Outline of basic operation > Offset operation

Basic Conguration

Outline of basic operation

Non-sort operation

1.Outline

Ejected paper from the host machine is aligned and stacked on the processing tray. Paper

stack is then ejected on the stack tray. The paper stack is placed at the center in cross

feeding direction.

2.Details

Outline of operation

1)Ejected paper from the host machine is conveyed into the nisher.

2)Before paper trailing edge passes by the entrance roller, the shift roller goes down to press

the paper. After the trailing edge passes by the entrance roller, the shift roller stops turning.

3)The gripper opens and the shift roller reverses to transport the paper stack to the aligning

plate.

4)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.

5)The above steps repeat themselves up until the number of the paper on the processing

tray becomes 10 (1 for the envelope) or the operation complete signal is issued whichever

comes rst.

6)Gripper starts to eject the paper stack on the stack tray.

7)Stack height detection lever moves up to evacuate itself and moves down again to detect

the stacking height when the stack ejection has completed.

Switchback part

Shift roller

Entrance roller

Stapler

Gripper Trailing edge

aligning plate

Stack tray

Processing tray

Stack height detetion lever

Ejection roller

of the host machine

[Non-sort stacking operation]

F-2-1F-2-1

Offset operation

1.Outline

Stacking the ejected paper from the host machine onto the processing tray. Every paper

stack consisting of 10sheets of paper is offset and ejected on the stack tray.

2.Details


1)1)through 5) are the same operation as "Non-sort".

6)The shift roller moves to the center or rear-end position and align the paper stack to locate

it at specied shift position.

7)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.

8)The shift roller returns to its idle position and the above steps repeats themselves till the

last paper.

9)Gripper starts to eject the paper stack on the stack tray.

10)Stack height detection lever moves up to evacuate itself and moves down again to detect

the stacking height when the stack ejection has completed.

Alignment position

Center shift: No offsetting (Non-sort position)Rear-end shift: From the center reference position to the rear-end position;

178.5mm

Switchback part

Shift roller

Entrance roller

Stapler

Gripper Trailing edgealigning plate

Stack tray

Processing tray


Ejection roller

of the host machine

[Offset stacking]

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Technology > Basic Conguration > Outline of basic operation > Stapling operation


Stapling operation

1.Outline

Stacking the ejected paper from the host machine onto the processing tray. Stapling and

ejecting the paper stack on the stack tray.

2.Details


"Angle stapling at 1 front corner", "Angle stapling at 1 rear corner" and "Double stapling (sidestitching)"

1)1) through 7) are the same operation as the offset operation.

2)Gripper conveys the paper stack to the stapling position with holding the stack.

"The operation 9) and 10) are applicable only to the front/ rear corner stapling."

9)After stapling the paper stack, the gripper starts to eject the stack on the stack tray.

10)At the same time, the stacking height detection lever moves up. The detection lever

moves down when the paper stack has ejected on the stack tray to detect the paper.

"The operation 9)' through 18) are applicable only to the double stapling (side stitching)."

9)The shift roller moves down and gives higher pressure to the paper stack. Gripper thenopens and evacuates itself to the connecting position with the stapler.

Stack tray

Shift roller

Higher nip pressure

Stapler

GripperGripper evacuates

itself to the connecting position


[Gripper evacuating operation]

F-2-3F-2-3

Gripper opens

Shift roller nip

Gripper evacuating

and connecting to the stapler

connecting mechanism-1

connecting mechanism-2

Gripper unit rail

Shift roller nip

[Gripper evacuating operation (Top view)]

10)When the gripper closes, the connecting lever moves downward to connect the stapler

and the gripper to each other, so the stapler can travel back and forth.

11)Stapler unit travels to its rst stapling position to execute stapling.

12)Stapler unit travels to its second stapling position to execute stapling.

Stapling (first) Stapling (second)

The stapler unit and the gripper unit move with connecting

to each other and execute the stapling operation.

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13)The shift roller starts up to convey the paper stack in the delivering direction and stops

after the shift roller evacuates the trailing edge of the paper stack inside the path guide.

14)While the shift roller conveys the paper stack, the stapler starts to move to the position

where the gripper had connected to the stapler at step 10)

Conveying the paper stack with

the shift roller

The paper guide

The stapler and the gripper move to the

original position where the gripper had

connected to the stapler at step 10)

Gripper opens to release the connection

The stapler and the gripper move

Conveying

direction

Returning tothe connecting

position

After the stapling operation, the shift

roller rotates to convey the paper stack

until the trailing edge of the stack gets

into the paper guide.

15)When the gripper opens, the connecting lever moves upward to release the connection to

the stapler.

16)Gripper moves to the position where there is the paper stack evacuated in the path guide

and closes.

F-2-6F-2-6

17)The gripper starts to deliver the paper stack.

18)At the same time, the stacking height detection lever moves up. The detection lever

moves down when the paper stack has ejected on the stack tray to detect the paper.

Stapler

Gripper delivers the paper stackStack tray

[Paper stack delivery] F-2-7F-2-7

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Technology > Work of Service > Version Upgrade > Overview

Technology > Work of Service > Version Upgrade > Overview

Work of Service

Scheduled Servicing

When the endurance time of a part expires soon, replace and/or clean it as required.

Item Part name Expected

service life

Qty Operation remarks Reference

Periodicallyreplaced

parts

none

Consumable

parts

Stapler 500,000 sheets 1 Replacement Refer topage 4-8

Offset Roller 1,000,000sheets

2 Replacement Refer to

page 4-9

Shutter unit 1,000,000sheets

1 Replacement Stat ic e liminator

at the exit part

Refer to

page 4-10

Paper

retainer(Front)

1,000,000sheets


at the entrance

Refer to

page 4-11

Paper

retainer(Rear)

1,000,000sheets


at the entrance

Refer to

page 4-11

Periodically

serviced

parts

none

T-2-1T-2-1

Customer maintenance

Cleaning the offset roller

Details

Offset roller should be cleaned once a month to maintain the accuracy of the stacking

alignment as foreign articles like dust are likely to stick to the roller.

[1]

Instruction

1) With holding up the roller a little, rub off paper dusts, etc. by a moist cloth.

MEMO:If the optional tray is installed, it is easier to clean the rollers just after delivering a paperonto the optional tray since the optional tray gets descended lower than the rollers.

Version UpgradeOverview

A ash ROM is used for the IC101 (CPU) of the Finisher unit. To upgrade this IC, the

downloader PCB (FY9-2034) is used. The operating instructions for it are given below.

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Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)


How to Use the Downloader PCB (FY9-2034)

1.When to Use the Downloader PCBThe downloader PCB is used when upgrading the CPU (IC101) of the Finisher Controller

PCB.

2.Member part of the downloader PCB

[1] [2] [3] [4] [6][7][5] [8]

No. Description Function

1 START/STOP key A key to be pressed when you start or stop download

2 LOAD LED To be lit when download is available.

3 Model LED To be lit when the Finisher is connected.

4 Power LED To be lit when power is supplied from the Finisher to thedownloader PCB

5 RS-232C cable (straight full

wiring; 9 pins)

A cable to connect the downloader PCB and a PC.Be sureto connect the

cable in a way that its ferrite core comes to the PC side.6 Cable A (9 pins) Length:

approx. 70cm

A cable to connect the downloader PCB and other products

7 Cable B (9 pins)Length:

approx. 50cm

A cable to connect the downloader PCB and the Finisher

8 RS-232C connector A connector to connect an RS-232C cable to the downloaderPCB

F-2-9F-2-9

T-2-2T-2-2

3.Necessary Tool

The following item needs to be prepared for download.

Computer (PC)

Prerequisite: The service support tool (Ver. 3.22E or higher) must be installed to the PC.

4.Download Procedures

CAUTION:

If any error occurs during downloading (for example, you forgot to press the Start key

on the downloader PCB), delete the rmware registered in the service

support tool and then retry the procedure described in this document from the

beginning.

A.Registering ROM data

1) Store ROM data to be downloaded in the "C:>ServTool>NewROM" folder.

2) Start up the Service Support Tool.

C:>ProgramFiles>Service Support Tool>bpchost.exe

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3) Select [Register Firmware].

F-2-10F-2-10

4) Select the data inside the NewROM folder

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5) Select [REGISTER].

F-2-12F-2-12

6) Select [OK] and register the data.

B.Connection to the Finisher

1) Turn off the power of the host machine.

2) Remove the rear cover of the Finisher.

3) Insert the cable B to J724 on the Finisher controller PCB.

4) Connect the RS-232C cable to the RS-232C connectors of the circuit board and the PC.

5) Turn on the power of the host machine.

The power LED on the circuit board is lit.

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C.Download

CAUTION:

The error code E500 might occur during download. It does not affect the download

operation and its results.

1) Start up the Service Support Tool.

C:>ProgramFiles>Service Support Tool>bpchost.exe2) Select the type of host machine and the data.

F-2-14F-2-14

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3) Press the START/STOP key of the downloader PCB.

LOAD LED is lit.

4) Select the da ta and press [START].

F-2-16F-2-16

5) Follow the instructions on the screen to prepare for downloading.

A press on [OK] will bring up the next screen.

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6) Select the version of the ROM to download.

F-2-18F-2-18

7) Click [Y].

F-2-19F-2-19

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8) Press [Start] so that the computer and the downloaded PCB will start downloading the

program.

F-2-20F-2-20

9) Downloading is started.

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10)If downloading ended normally, press [OK].

F-2-22F-2-22

11) Press [Return to Main Menu].

F-2-23F-2-23

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12)Press [EXIT].

5.Release of Connection

1)Press the START/STOP key.

LOAD LED is turned off.

2) Turn off the power of the host machine.

3) Disconnect the cable B from the Finisher.

4) Mount the rear cover to the Finisher.

5) Turn on the power of the host machine.

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Periodic

ServicingPeriodic Service Works

3 Periodic Servicing > Periodic Service Works


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Periodic Servicing > Periodic Service Works

Periodic Servicing > Periodic Service Works

Periodic Service Works

PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance

As of Jule 2009

No. Category Part name Part number Qty Interval Remarks Adjusted/

not

adjusted

Counter Reference

1 Stapler Stapler FM4-2710 1 CR/500,000 sheets None FIN-STPR Refer to page 4-8

2 Processing tray Offset Roller 4A3-1121 2 CR/1,000,000 sheets None OFST-RL Refer to page 4-93 Shutter unit FL3-4298 1 CR/1,000,000 sheets None DL-STC Refer to page 4-10

4 Paper retainer(Front) FL3-4304 1 CR/1,000,000 sheets None ENT-STC Refer to page 4-11

5 Paper retainer(Rear) FL3-4305 1 CR/1,000,000 sheets None ENT-STC Refer to page 4-11

T-3-1T-3-1


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4Parts Replacement and Cleaning Procedure

Parts

Replacementand Cleaning

Procedure

List of PartsMain UnitsConsumable Parts

Requiring Periodic

Replacement and

Cleaning PointsSolenoids

Motors

Switches

PCBs

Others

4 Parts Replacement and Cleaning Procedure > List of Parts > Sensors1


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Parts Replacement and Cleaning Procedure > List of Parts > Sensors1

Parts Replacement and Cleaning Procedure > List of Parts > Sensors1

List of Parts

Motors/Switches/Solenoids

M12 M6

M3

M10 M8

M9

M4

M5

M7

M1

M2

M11

SW2

SW1

SOL2

SOL1

No. Part name Part number Reference

M1 STP move motor FK2-8750 Refer to page 4-22

M2 Gripper un it move motor FK2-8750 Refer to page 4-22

M3 Feed motor FK2-8751 Refer to page 4-21

M4 Shift motor FK2-8753 Refer to page 4-19

M5 Shif t rol ler release motor FK2-8752 Refer to page 4-18

M6 Entrance roller release /stopper HP

motor

FK2-8752 Refer to page 4-25

M7 Gripper open/close motor FK2-8752 Refer to page 4-22

M8 Fan1 FK2-8755 -M9 Fan2 FK2-8755 -

M10 Stapler motor - -

M11 Tray lift motor FK2-8754 Refer to page 4-27

M12 Addit ional Tray l if t motor FK2-8754 Refer to page 4-26

SW1 Front cover switch FM4-2136 Refer to page 4-30

SW2 Stapler safety switch FM4-2152 Refer to page 4-31

SOL1 Paper lever drive solenoid FL3-4299 Refer to page 4-13

SOL2 Stapler solenoid FK2-8762 Refer to page 4-15

F-4-1F-4-1

T-4-1T-4-1

Sensors1

S5

S1

S2

S3S17

S16

S14

S15

S6

S21

S23

S22


S1 Entrance sensor WG8-5836

S2 Shift roller HP sensor WG8-5836

S3 Shift rolle r release sensor WG8-5836

S5 Entrance roller release /stopper HP

sensor

WG8-5836

S6 Processing tray sensor WG8-5836

S14 Stack t ray c lock sensor WG8-5836

S15 Stack t ray paper sensor WG8-5836

S16 Stack t ray middle sensor WG8-5836S17 Stack tray lower limit sensor WG8-5836

S21 Additional tray upper/Lower limit sensor WG8-5836

S22 Addit ional tray paper sensor WG8-5836

S23 Addit ional tray clock sensor WG8-5836

T-4-2T-4-2

F-4-2

4 Parts Replacement and Cleaning Procedure > List of Parts > PCBs


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4

4-3

4-3

Parts Replacement and Cleaning Procedure List of Parts PCBs

Parts Replacement and Cleaning Procedure > List of Parts > PCBs

Sensors2

S10

S20

S19

S18

S7

S12

S11

S9

S13


S7 Gripper unit HP sensor WG8-5836

S9 Gripper stapler connect ion sensor WG8-5836

S10 Stapler move HP sensor WG8-5836

S11 Paper sur face sensor1 WG8-5836

S12 Paper sur face sensor2 WG8-5836

S13 Gripper arm sensor WG8-5836

S18 Staple r HP sensor -

S19 Stapler edging sensor -

S20 Stapler sensor -

T-4-3T-4-3

PCBs

[PCB2]

[PCB1]

[PCB3]


PCB1 Finisher controller PCB FM4-2124 Refer to page 4-35

PCB2 Flexible cable broadcast PCB FM4-2125 Refer to page 4-37

PCB3 Addit ional tray PCB FM4-2126 Refer to page 4-34

T-4-4T-4-4

F-4-3

F-4-4

4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit


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4

4-4

4-4

p g g pp

Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit

Main Units

Removing the Upper Unit

1) Remove three screws and then the inner cover.

x3

F-4-5F-4-5

2) Remove the additional tray PCB along with the mount (only when the additional tray isinstalled).

x1

F-4-6F-4-6

3) Disconnect one exible cable and eight connectors.4) Remove one wire saddle.5) Remove two screws, and then pull out the nisher controller PCB along with the mount.

x2

x9

x1

F-4-7F-4-7

6) Remove four wire saddles and the harness from the harness guide, and then pull out thenisher controller PCB along with the mount.

x4

F-4-8F-4-8



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4

4-5

4-5

p g g pp

Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit

7) Disconnect eight connectors.

x8

F-4-9F-4-9

8) Place the nisher controller PCB as shown, remove six screws and then the upper guide.

x6

F-4-10F-4-10

9) Remove one wire saddle, one connector, and then the harness leading to the upper guide fromthe harness guide.

x1

x1

F-4-11F-4-11

10) Remove ve wire saddles, two edge saddles, and then the additional tray harness rearward(only when the additional tray is installed).

x7

F-4-12F-4-12



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4

4-6

4-6Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit

11)Remove the harness from the harness guide.

12) Remove one screw and then the cover.

x1

F-4-13F-4-13

13) Remove four screws and then the upper unit.

x4

F-4-14F-4-14

4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Gripper Unit


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4-7

4-7Parts Replacement and Cleaning Procedure > Main Units > Removing the Gripper Unit

Removing the Gripper Unit

1) Remove the upper unit.

"Removing the Upper Unit"(page 4-4).2) Move the stapler rearward.

F-4-15F-4-15

3) Remove the reuse band.

4) Pull out the gripper unit in the direction of the arrow.

x2

F-4-16F-4-16

5) Press the lever to remove the gripper unit.

F-4-17F-4-17

44 8

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit


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4-8

4-8Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit

Consumable Parts Requiring Periodic Replacement and Cleaning Points

Removing the Stapler Unit

1) Remove three screws to remove the inner cover.

x3

F-4-18F-4-18

2) Remove one screw to remove the stapler cover.

x2

x1

F-4-19F-4-19

3) Remove two connectors.

x2

F-4-20F-4-20

4) Remove one screw to remove the stapler.

x1

F-4-21F-4-21

44 9

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller


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4-9

4-9Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller

Removing the Offset Roller

1) Remove six screws, and then remove the upper guide.

x6

F-4-22F-4-22

2) Remove the resin retaining ring , and then remove the offset roller.

F-4-23F-4-23

MEMO:

Do not move the shaft to the rear side , because the straight pin

comes off from the shaft.

F-4-24F-4-24

44 10

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit


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4-10

4-10Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit

Removing the Shutter Unit


x6

F-4-25F-4-25

2) Remove two springs from the upper guide, and then remove the shutter unit.

F-4-26F-4-26

44 11

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)


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4

4-11

4-11Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)

Removing the Paper retainer (front/rear)


x6

F-4-27F-4-27

2) Remove the guide (front/rear).

F-4-28F-4-28

CAUTION:

When attaching the guide (front/ rear), attach the guide so that the pin may hide behind the guide as follows.

F-4-29F-4-29

44 12

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)


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4

4-12

4-12Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)

3) Using a at-blade screw driver or the like, remove the hooks of the paper retainer (front/rear), and then remove the paper retainer (front/rear)

F-4-30F-4-30

44 13

Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid


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4

4-13

4-13Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid

Removing the Solenoid

Removing the Paper Lever Drive Solenoid



F-4-31F-4-31

3) Remove the reuse band of the additional tray harness (only when the additional tray isinstalled).

4) Remove the reuse band of the tray harness.

5) Remove two screws.

x1x2

F-4-32F-4-32

6) Remove the additional tray(only when the additional tray is installed).7) Remove the tray.

F-4-33F-4-33

8) Move the gripper unit in the direction of the arrow.

F-4-34F-4-34

44-14

Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid


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4

4-14

4-14Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid

9) Remove three screws and then the grate-shaped guide (lower).

x3

F-4-35F-4-35

10) Remove two wire saddles.11) Disconnect the relay connector and one screw.

x1 x1x2

F-4-36F-4-36

12) Remove three screws and then the processing tray.

x3

F-4-37F-4-37

13) Remove the harness from the harness guide.

14) Remove one screw and then the paper lever unit.15) Remove two screws and then the paper lever drive solenoid.

x1x2

x1

F-4-38F-4-38

44-15

Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid


43/100

4

4-15

4-15Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid

Removing the Staple Solenoid



F-4-39F-4-39

3) Remove the reuse band of the additional tray harness (only when the additional tray isinstalled).

4) Remove the reuse band of the tray harness.

5) Remove one screw.

x1x2

F-4-40F-4-40

6) Remove the additional tray harness (only when the additional tray is installed).7) Remove the tray.

F-4-41F-4-41


F-4-42F-4-42

44-16



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4

4 16



x3

F-4-43F-4-43


x1 x1x2

F-4-44F-4-44


x3

F-4-45F-4-45


14) Remove one screw and then the paper lever unit.

x1x1

F-4-46F-4-46

44-17



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4 17


15) Lay down the nisher lower unit as shown.16) Remove one screw and then the staple solenoid.

x1

F-4-47F-4-47

44-18

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Roller Release Motor


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4

4 18

4-18Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Roller Release Motor

Removing the Motors

Removing the Shift Roller Release Motor


x3

F-4-48F-4-48


x1

F-4-49F-4-49

3) Remove six screws and then the upper guide.

x6

F-4-50F-4-50

4) Disconnect the relay connector of the shift roller disengage motor cable.

5) Remove the cable from one wire saddle and two harness guides.

x1 x3

F-4-51F-4-51

44-19

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor


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4-19Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor

6) Remove two screws and then the shift roller release motor.

x2

F-4-52F-4-52

Removing the Shift Motor

1) Remove two screws and then the inner cover.

x3

F-4-53F-4-53


x1

F-4-54F-4-54

44-20

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor


48/100

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4-20Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor


x2

x9

x1

F-4-55F-4-55

6) Remove four wire saddles and the harness from the harness guide, and then pull out the nishercontroller PCB along with the mount.

x4

F-4-56F-4-56


x8

F-4-57F-4-57

8) Disconnect the relay connector of the shift motor cable.

9) Disconnect the relay connector.

10) Remove one wire saddle and then the harness leading to the upper guide from the harness guide.

x1 x1

F-4-58F-4-58

44-21

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Feed Motor


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4-21Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Feed Motor

11) Release the harness from the guide.

12) Remove one screw and then the harness guide.

x1

F-4-59F-4-59

13) Remove two screws, and then remove the shift motor.

x2

F-4-60F-4-60

Removing the Feed Motor

1) Disconnect one connector.

2) Remove two screws and then the feed motor.

x2x1

F-4-61F-4-61

44-22

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor


50/100

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4-22Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor

Removing the Gripper Open/Close Motor

1) Remove the gripper unit.

"Removing the Gripper Unit"(page 4-7).2) Remove one screw and then the cover.3) Remove one connector and then the harness from the harness guide.

x1

F-4-62F-4-62

4) Remove two screws and then the gripper open/close motor.

x2

F-4-63F-4-63

Removing the STP Move Motor/Gripper Unit Move Motor



F-4-64F-4-64

3) Remove the reuse band of the additional tray harness (only when the additional tray is installed).4) Remove the reuse band of the tray harness.

5) Remove two screws.

x1x2

F-4-65F-4-65

44-23



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4


6) Remove the additional tray harness (only when the additional tray is installed).7) Remove the tray.

F-4-66F-4-66


F-4-67F-4-67


x3

F-4-68F-4-68


x1 x1x2

F-4-69F-4-69

44-24



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x3

F-4-70F-4-70

13) Disconnect two connectors and the spring.

x2

F-4-71F-4-71

14) Remove two screws and then the STP move motor/gripper unit move motor unit.

x2

F-4-72F-4-72

44-25

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Entrance Roller Release /Stopper HP Motor


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4-25Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Entrance Roller Release /Stopper HP Motor

Removing the Entrance Roller Release /Stopper HP Motor


2) Disconnect one relay connector.


x1

F-4-73F-4-73

4) Remove two reuse bands.5) Remove two screws and then the cover.

x2

x2

F-4-74F-4-74

6) Remove three resin rings, two pulleys, one gear, one belt, and three parallel pins.

F-4-75F-4-75

7) Remove two screws and then the entrance roller release /stopper HP motor along with themount.

8) Remove two screws and then the entrance roller release /stopper HP motor.

x4

F-4-76F-4-76

44-26

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Additional Tray Lift Motor


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4-26Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Additional Tray Lift Motor

Removing the Additional Tray Lift Motor

1) Remove the additional tray.

2) Remove two screws and then the top cover of the tray.3) Disconnect one connector.

x2 x1

F-4-77F-4-77

4) Turn over the tray.

5) Remove two screws and then the bottom cover of the tray.

x2

F-4-78F-4-78

6) Remove four screws, one earth cable, one washer, and one plate.

x4

F-4-79F-4-79

7) Remove one screw and then the harness guide.

x1

F-4-80F-4-80

44-27

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor


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4-27Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor

8) Remove one screw and then the tray lift motor unit along with the mount.

x1

F-4-81F-4-81

Removing the Tray Lift Motor

1) Remove the additional tray.

2) Remove one reuse band, two connectors, and one screw to remove the earth cable.

x1 x2

F-4-82F-4-82

3) Raise the standard to remove it.

F-4-83F-4-83


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44-29

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor


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4

4-29Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor

10) Remove one screw and then the tray lift motor unit along with the mount.

x1

F-4-88F-4-88

44-30

Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Front Cover Switch


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4

4-30Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Front Cover Switch

Removing the Switches

Removing the Front Cover Switch


x3

F-4-89F-4-89


x1

F-4-90F-4-90


x2

x9

x1

F-4-91F-4-91

6) Remove four wire saddles and then the harness from the harness guide.7) Pull the nisher controller further along with the mount.8) Remove the leaf spring and then the front cover switch.

x4

F-4-92F-4-92

44-31

Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch


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4-31Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch

9) Remove one wire saddle and two connectors.10) Remove the front cover switch.

F-4-93F-4-93

Removing the Staple Safety Switch


x3

F-4-94F-4-94

2) Remove six screws and then the upper guide.

x6

F-4-95F-4-95


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44-33

Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch


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4-33Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch

5) Release the hook using a at-blade screwdriver or the like, and then remove the cover.6) Remove the staple safety switch.

F-4-99F-4-99

44-34

Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Additional Tray PCB


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4-34Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Additional Tray PCB

Removing the PCB

Removing the Additional Tray PCB


x3

F-4-100F-4-100

2) Disconnect the three connectors from the additional tray PCB.

x3

F-4-101F-4-101

3) Remove one screw and two locking supports and then the additional tray PCB.

x1

F-4-102F-4-102

44-35

Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB


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4

4-35Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB

Removing the Finisher Controller PCB


x3

F-4-103F-4-103


x1

F-4-104F-4-104

3) Disconnect one exible cable and eight connectors.4) Remove one wire saddle.

5) Remove two screws, and then pull out the nisher controller PCB along with the mount.

x2

x9

x1

F-4-105F-4-105

6) Remove four wire saddles and the harness from the harness guide, and then pull out thenisher controller PCB along with the mount.

x4

F-4-106F-4-106

44-36

Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB


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4-36Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB


x8

F-4-107F-4-107

8) Detach the PCB cover in the direction of the arrow.

F-4-108F-4-108

9) Remove three screws and then the nisher controller PCB.

x3

F-4-109F-4-109

44-37

Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Flexible Cable Broadcast PCB


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4-37Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Flexible Cable Broadcast PCB

Removing the Flexible Cable Broadcast PCB

1) Remove two screws and then the inner cover.

x3

F-4-110F-4-110

2) Move the stapler unit rearward.3) Remove the harness from the harness guide.


x1

F-4-111F-4-111

5) Remove two screws and then the Flexible Cable Broadcast PCB.

x2

F-4-112F-4-112

6) Disconnect two connectors.7) Remove the exible cable xture, and then disconnect the exible cable.

8) Remove the exible cable broadcast PCB.

x3

F-4-113F-4-113

44-38

Parts Replacement and Cleaning Procedure > Others > Stapler Cradle Installation Procedure

O


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4-38Parts Replacement and Cleaning Procedure > Others > Stapler Cradle Installation Procedure

Others

Stapler Cradle Installation Procedure

MEMO:The stapler cradle (without stapler unit) can run off the rails when it is moved rearward.If this happens, bring back the stapler cradle onto the rails following the procedure below.This also applies to the stapler cradle with a stapler unit.

1) With the front rail for stapler movement positioned as shown, move the stapler cradle forward to put the stapler cradle pin on the rail.

F-4-114F-4-114


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5

5Adjustment

Adjustment

OutlineInitialization Mode

Basic AdjustmentOperation Mode

55-2

Adjustment > Outline > Outline

O tli


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5-2Adjustment > Outline > Outline

Outline

Outline

Perform adjustments in service mode using SW1 (push switch), SW2 (DIP switch),

and LED1 on the nisher board.

SW2

SW1

LED1

F-5-1F-5-1


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55-4

Adjustment > Basic Adjustment > Shift roller shift adjustment > Adjustment details

Basic Adjustment Current adjustment value is expressed in decimal number and indicated by LED1 ashing


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5-4Adjustment > Basic Adjustment > Shift roller shift adjustment > Adjustment details

Basic Adjustment

Shift roller shift adjustment

Outline

Adjust the shift of the shift roller.

Adjustment detailsHow to enter the service mode/detailed mode

1.Set SW2 as shown below, and then enter the service mode by turning the power ON.(LED1

will ash at 2-sec. intervals.)

SW2(ON/OFF)1 2 3 4

2. Set SW2 as shown below, and then press SW1 for at least 2 seconds to enter the detailed

mode.(After LED1 lights, release SW1, and LED1 will ash at 0.5-sec. intervals.)

SW2 (ON/OFF)1 2 3 4 Detailed mode

Shift amount adjustment at front

Shift amount adjustment at rear

Adjustment method1. Press SW1 several times so the shift amount becomes adequate.

MEMO:Each time SW1 is pressed, the shift amount is increased by 0.5mm.

2.By pressing SW1 for at least 2 seconds, the adjusted value is backed up and the detailed

mode is released.

Current adjustment value is expressed in decimal number and indicated by LED1 ashing.

Shift amount (mm) Adjustment value LED1 Flashing

-5.0 0ON

OFF

2.0sec.

-4.5 1

-4.0 2

0.3 0.3

- -

0 10

+0.5 111.0

- -

+5.0 20

MEMO:Lighting LED1 for 2-sec. indicates 0.In case the adjustment value consists of 2 digits, epistatic digit (tens place) isindicated rst and indication for lower digit follows.There is 1-sec. interval between the indication for epistatic digit and one another forlower digit except that the value of the lower digit is 0.

55-5

Adjustment > Basic Adjustment > Stapling position adjustment > Adjustment details

Stapling position adjustment 2 By pressing SW1 for at least 2 seconds the adjusted value is backed up and the detailed


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5

5-5Adjustment > Basic Adjustment > Stapling position adjustment > Adjustment details

Stapling position adjustment

Outline

Adjust the stapling position.

Adjustment details

How to enter the service mode/detailed mode

1.Set SW2 as shown below, and then enter the service mode by turning the power ON. (LED1will ash at 2-sec. intervals.)

SW2(ON/OFF)1 2 3 4


mode.(LED1 will ash.)

SW2 (ON/OFF)1 2 3 4 Detailed mode

Front stapling position

Rear stapling position Double stapling position


MEMO:Each time SW1 is pressed, the stapling position shifts downstream in the feedingdirection.

2.By pressing SW1 for at least 2 seconds, the adjusted value is backed up and the detailed

mode is released.


Shift amount

(mm)

Adjustment

value

LED1 Flashing

Adjustable range

of front/ rear

stapling

-5.0 0ON

OFF

2.0sec.

-4.5 1

-4.0 20.3 0.3

- -

0 10

- -

+5.0 20

Adjustable

range of double

stapling

-2.5 0ON

OFF

2.0sec.

-2.0 1

-1.5 2

0.3 0.3

- -

0 5

- -

+2.5 10

55-6

Adjustment > Basic Adjustment > Double stapling pitch adjustment > Adjustment details

Double stapling pitch adjustment


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5

5-6Adjustment > Basic Adjustment > Double stapling pitch adjustment > Adjustment details


Double stapling pitch adjustment

Outline

Adjust the pitch (distance between staples) for double stapling.

Adjustment details

How to enter the service mode/detailed mode

1.Set SW2 as shown below, and then enter the service mode byturning the power ON. (LED1 will ash at 2-sec. intervals.)

SW2(ON/OFF)1 2 3 4


mode.

(After LED1 lights, release SW1, and LED1 will ash at 0.5-sec. intervals.)

SW2 (ON/OFF)

1 2 3 4 Detailed mode Double stapling pitch adjustment


MEMO:Each time SW1 is pressed, the pitch is increased by 0.24mm..

2. By pressing SW1 for at least 2 seconds, the adjusted value is backed up and the detailed

mode is released.

55-7

Adjustment > Basic Adjustment > Double stapling pitch adjustment > Adjustment details


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5-7Adjustment > Basic Adjustment > Double stapling pitch adjustment > Adjustment details


Shift amount (mm) Adjustment value LED1 Flashing

-1.92 0ON

OFF

2.0sec.

-1.68 1

- -

-1.44 20.3 0.3

0 8 x 8

- -

+1.68 161.0 x 6


55-8

Adjustment > Operation Mode > Details > How to use each operation mode

Operation Mode SW2 (ON/OFF)


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5

5-8Adjustment > Operation Mode > Details > How to use each operation mode

Operation Mode

Outline

Using SW1 (push switch) and SW2 (DIP switch) on the nisher board, carry out a test

operation (staple paper passing operation and aging operation).

No. Item

Stapler paper

passingoperation

1) Non-sort mode A & B sizes

2) Rear shi ft mode A & B sizes3) Front shif t mode A & B sizes

4) Rear single corner stapling mode A & B sizes

5) Front single corner stapling mode A & B sizes

6) Double stapling mode A & B sizes

Details

The stapler can be put into the desired operation mode by turning on the nisher after setting

SW1 and SW2 to the necessary ON/OFF combination. Subsequently, determine the desired

detailed mode by setting SW2-1 to SW2-4 to the necessary ON/OFF combination. Next,

press SW1 for at least 2 seconds to nalize the detailed mode. Start and stop operation using

SW1.

How to use each operation mode

1) Non-sort mode A & B sizes

1. When turning on the nisher, enter the operation mode by setting SW1 and SW2 to the

following ON/OFF combination.

SW1

(ON/OFF)

SW2

(ON/OFF)

Operation mode

1 2 3 4 Non-sort mode A & B sizes

2. Set SW2-1 to 4 to the following ON/OFF combination, and then press SW1 for at least 2

seconds to enter the detailed mode.

SW2 (ON/OFF)1 2 3 4 Detailed mode (Size, Number of stapling

sheets (bundle), Number of copies) A3, 3 sheets, 5 copies

A4, 3 sheets, 5 copies

A4R, 3 sheets, 5 copies



B4, 3 sheets, 5 copies


B5R, 3 sheets, 5 copies

A3, 1 sheet, 10 copies


A4R, 1 sheet, 10 copies



B4, 1 sheet, 10 copies


B5R, 1 sheet, 10 copies

3. Press SW1 to start operation, and press SW1 once again to stop operation.

4. Press SW1 for at least 2 seconds to exit the detailed mode. (The nisher will return to the

status of step 2.)

55-9


2) Rear shift mode A & B sizes 4) Rear single corner stapling mode A & B sizes


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)

3) Front shift mode A & B sizes

1. When switching ON the copier, enter the operation mode by setting SW1 and SW2 to the


SW1

(ON/OFF)

SW2

(ON/OFF)

Operation mode

1 2 3 4

Rear shift mode A & B sizes

Front shift mode A & B sizes


seconds to nalize the detailed mode.







-

-

-






-

-

-



status of step 2.)

) g g

5) Front single corner stapling mode A & B sizes



SW1

(ON/OFF)

SW2

(ON/OFF)

Operation mode

1 2 3 4

Rear single corner stapling mode A & B sizes

Front single corner stapling mode A & B sizes


seconds to enter the detailed mode.







-

-

-






- -

-



status of step 2.)

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6) Double stapling mode A & B sizes



SW1

(ON/OFF)

SW2

(ON/OFF)

Operation mode

1 2 3 4

Double stapling mode A & B sizes


seconds to nalize the detailed mode.







-

-

-






-

-

-



status of step 2.)


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6

6Installation(Inner Finisher-B1)

Installation(Inner

Finisher-B1)Making Pre-installtion

Checks

Checking Bundled

Components

How to Utilize ThisInstallation Procedure

Installation Procedure

6 6-2Installation(Inner Finisher-B1) > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation

Making Pre-installation Checks Kontrollen vor der Installation(German/Deutsch)


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6-2Installation(Inner Finisher-B1) > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation

Making Pre installation Checks

Cautions at the Installation

1. Disconnecting the Main Power.

1) Turn OFF the power switch of the control panel.

2) Turn OFF the main power switch of the host machine.

3) Be sure that the control panel display and the main power lamp are both

turned OFF, and then disconnect the power plug.

F-6-1F-6-1

Kontrollen vor der Installation(German/Deutsch)

Vorsichtshinweise zur Installation

1. Unterbrechen der Netzversorgung

1) Schalten Sie den Bedienung gremium aus.

2) Schalten Sie den Netzschalter der Hostmaschine aus.

3) berzeugen Sie sich zunchst, dass sowohl das Display auf dem Bedienfeld

als auch die Netzstrom-Kontrolleuchte erloschen sind, und ziehen Sie dann

den Netzstecker.

F-6-2F-6-2

6 6-3Installation(Inner Finisher-B1) > How to Utilize This Installation Procedure > Symbols in the Illustration

Checking Bundled Components How to Utilize This Installation Procedure


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6-3Installation(Inner Finisher-B1) > How to Utilize This Installation Procedure > Symbols in the Illustration

Checking Bundled Components

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9][10][11]

[1] Finisher 1pc.

[2] Guide 1pc.

[3] Eddge saddle 1pc.

[4] Wire saddle 2pcs.

[5] Fixing holder 1pc.

[6] Fixing plate 1pc.

[7] Jam recovery label 1pc.

[8] Screw(RS-tight,M3x8) 1pc.

[9] Staple cartridge 1pc.

[10] Staple sheet 1pc.

[11] Core 1pc.

F-6-3F-6-3

How to Utilize This Installation Procedure

When Using the Contained Parts(Bundled Components in the Shipping Carton)

After unpacking, conrm the parts contained in the package by referring to the illustration of

Bundled Components described in this procedure.

The below symbol appears on the illustration in some steps when the parts contained in the

shipping carton are to be used.

Mind this symbol to be aware the parts contained in the shipping carton are to be used.

Packaged Item

Symbols in the Illustration

The frequently-performed operations/works are described with symbols in this procedure.

Check the description below.

Connector

Disconnect

Screw

Tighten Remove Connect Secure Free

Harness

PushInsert Plug in Turn on

Sound CheckCheck Visual Check

Claw

Remove

Checking instruction

6 6-4Installation(Inner Finisher-B1) > Installation Procedure > Installation Procedure



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6-4Installation(Inner Finisher-B1) > Installation Procedure > Installation Procedure



1) Hold the positions shown in the gure and take out the nisher from the carton. (Hold the positions specied by the instruction labels.)

F-6-4F-6-4

2) Remove all the shipping tapes and cushions.

CAUTION: Uphold the following order when removing metal xure and cushions xing the stapler.

1) Remove 3 screws to detach the 2 xtures. 2) Remove the upper cushion. 3) Remove the lower cushion.

x3

F-6-5F-6-5

3) Open the right door and remove 1 screw xing the delivery assembly.

MEMO: Save the removed screw for later use.

x1

F-6-6F-6-6


4) Remo e the 2 scre s to detach the s pport co er


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4) Remove the 2 screws to detach the support cover. Release the 3 hooks to detach the support cover (Left). Cut out the upper part of left cover using side cutter.(Cut off part is no longer reused.)

x2

x2 x3

F-6-7F-6-7F-6-8F-6-8

5) Remove the 2nd delivery tray. (The 2nd delivery tray is no longer reused.)

(This step is applicable only when the 2nd delivery tray is installed in the host machine.)

F-6-9F-6-9


6) Remove the reversal guide (The reversal guide is no longer reused )


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6) Remove the reversal guide. (The reversal guide is no longer reused.)

(This step is applicable only when the reversal guide is installed in the host machine.)

x2

F-6-10F-6-10

7) Open the front cover and tonner cover. 8) Remove 1 screw and slightly bend the left cover to remove the inner cover.

x1

F-6-11F-6-11

6 6-7Installation(Inner Finisher

14044129-canon inner finisher-b1 inner finisher additional tray-b1 service manual

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