15. appendix appendix 1: codes & standards for the … specs_redacted1.pdfdesign data* pressure...

15. APPENDIX

APPENDIX 1: CODES & STANDARDS FOR THE EU (MINIMUM REQUIREMENTS)

Subject Code Specification

Compressors Machinery Directive

2006/42/EC

Pressure Vessels Pressure Equipment Directive

97/23/EC

Coolers Pressure Equipment Directive

97/23/EC

Electrical ATEX Directive 94/9/EC

Low Voltage Directive 2006/95/EC

EMC Directives 2004/108/EC

Mimimum ATEX requirements are for Zone 2: Gas Group 1

category 3G, EEx d IIB T3

Noise Directive 2003/10/EC (80dBA)

Measurements units for EU

System SI

Gas Flow Normal Cubic meter per hour [Nm3/h] at 0°C and 1,01325 bar

Liquid Flow Litre per minute [lpm]

Pressure Barg

Temperature Degrees C [°C]

Weight Kg

Length Meters [m]

Rotating speed Rotating per minute [rpm]

Power supply for electric motor

Voltage 230-400V

Phase 1 phase / 3 phases

Frequency 50 Hz

APPENDIX 2: CODES & STANDARDS FOR THE US (MINIMUM REQUIREMENTS)

Subject Code Specification Standard

Compressors ASME API 618, API 675, CEMA

Pressure Vessels ASME VIII

Coolers ASME VIII TEMA

Valves ANSI

Piping & Fabrication ANSI B.31.3 ASTM ANSI

Flanges & Fittings ANSI

Welding ANSI B.31.3 ANSI B.16.5

Electrical NEC (NFPA 70) NEMA, UL, NFPA

Machinery NFPA 79

Gears AGMA

Noise OSHA (85 dBA) 150 TC 43

Measurement units for the US

System US

Gas Flow Standard cubic feet per minute [scfm] at 14.7 psia and 600°F

Liquid Flow Gallons per minute [gpm]

Pressure Pounds per square inch gauge [psig]

Temperature Degrees Fahrenheit [°F]

Weight Pounds

Length Feet

Rotating speed Rotating per minute [rpm]

Power supply for electrical motor

Voltage 480V

Phase 3 phases

Frequency 60 Hz

APPENDIX 3: PIPING CLASS E-51-S-5I (PN 250BAR)

TUBING

TUBING DIAMETER

Outside diameter

(inch) 1/4” 3/8” 1/2” 3/4” 1”

Outside diameter

(mm) 6,35 9,53 12,7 19,05 25,4

Thickness (inch) 0.049” 0.065” 0.083” 0.117” 0.156”

Thickness (mm) 1,24 1,65 2,11 2,97 3,96

MATERIAL

DN min DN

max

Designatio

n

Dimension

standard Material

1/4” 1” Seamless

tubing

ASTM

A 269

SA-312 Grade TP 316L )1( )2(

heat treatment, descaled, pickled,

degreased, passivated and plugged

FITTING FOR TUBING

SCREW FITTINGS

OD

min

OD

max Designation

Dimension

standard Material standard

SE

AM

LE

SS

1/4” 1”

Cap

SA-403 Grade WP 316L-S )2(

Elbow

Tee

Cross

2

For gas and liquid high pressure applications used the fittings adapted with screwed connections (glands

sleeves are forbidden).Type HIP, NOVA SIWSS.

)1( Tube in European standard in this thickness is not available, use ASME standard.

)2( With a certificate 2.2

APPENDIX 4: PIPING CLASS E-500-S-5I-S (PN 500BAR)

STANDARD

STANDARD European PED

RATING PN500

BASIC MATERIAL Stainless steel

GRADE See § Material accepted

CORROSION ALLOWANCE 0

Fluids

H2

PRESSURE AND TEMPERATURE

Design data*

Pressure (Bar) 500 500 Vacuum

Temperature (°C) -196 100 100

Calculus conditions are Rmt/5. see [R1] [R2]

The pressures indicated are relative.

TUBING

TUBING DIAMETER & THICKNESS

This table gives minimum tubing thicknesses. Calculations are made according to NF EN 13480.

Mechanical characteristic of the materials accounted for calculation are given by supplier see §4.2

Outside diameter

(inch) 1/8” 1/4” 3/8” 9/16” 3/4” 1”

Outside diameter

(mm) 3.18 6,35 9,53 14,29 19,05 25,40

Minimum

thickness (mm) 0.54 1.09 1.63 2.45 3.27 4.35

VALUE CHOOSEN FOR CALCULATION

Rm

(Mpa

20°C)

Rm

(Mpa

100°C)

Rp0.2

(Mpa

20°C)

Rp0.2

(Mpa

100°C)

Elongatio

n (%)

Thickness

Tolerance Material

700 630 517 450(2) 18 10% 1.4404 or 1.4435 or 316L

Mechanical characteristic of material used for calculus are the smallest value certified by suppliers

(1) Maximum value calculated in accordance with supplier data sheet for

(2) Rp0.2 (100°C) = 90% de Rp0.2 (20°C)

MATERIAL ACCEPTED

316L, 316Ti, 316LN or 1.4404 can be used without any restriction but it will be necessary to check the stress

value conformity (3.1 certificate) with §4.2.2 for each order

To use 316 it is necessary to verify the factor of stability [R2], calculated with certificate used for

manufacturing (1).

Tubes must be heat treatment, descaled, pickled, degreased, passivated and plugged.

(1) With certificate 3.1 NF EN 10204

APPENDIX 6: PIPING CLASS E-46-S-5HA (PN 27BAR) – NITROGEN USE

STANDARD

STANDARD European

RATING PN40

PRESSURE + TEMPERATURE See § 2


GRADE See § 4.3


Fluids

He, Ar and N2


Service limit Design data*

Pressure (Bar) 27 27 27 27 Vacuum 27 Vacuu

m

Temperature (°C) -273 38 50 100 20 100 100

* Calculus conditions are stress level of applicable code. See [R1]


COMPONENTS THICKNESS

PIPING DIAMETER

Diameter (DN) 8 10 15 20 25 32 40 50 65 80 100 125

Diameter (mm) 13,5 17,2 21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 114,3 139,7

Tube thk 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 2,00 2,00 2,60

Elbow thk Tube thickness

Reducer thk Tube thickness

Cap thk Tube thickness

Tee egal Tube thickness 2,00 2,30 2,90 3,20 4,50 5,00

Tee reduced DN-1)1( Tube thickness 2,00 2,00 2,90 2,90 3,60 5,00

Tee reduced DN-2)1( Tube thickness 2,00 2,90 2,90 3,60 4,00

Tee reduced DN-3)1( Tube thickness 2,00 2,90 2,90 3,60 4,00

Diameter (DN) 150 200 250 300 350 400

Diameter (mm) 168,3 219,1 273,0 323,9 355,6 406,4

Tube thk 2,60 3,20 4,00 4,50 5,00 8,80

Elbow thk Tube thickness

Reducer thk Tube thickness

Cap thk Tube thickness

Tee egal 7,10 8,00 10,00 10,00 11,00 12,50

Tee reduced DN-1)1( 7,10 8,00 10,00 10,00 11,00 12,50

Tee reduced DN-2)1( 7,10 8,00 10,00 10,00 11,00 12,50

Tee reduced DN-3)1( 7,10 6,30 10,00 10,00 11,00 12,50

(1) Branch is reduced to the indicated DN regarding nominal DN

Ex: For DN 100 reduced tee:

DN-1 is a 100/80 reduced tee



TUBING DIAMETER OD

Diameter OD 6 8 10 12 14 16 22

Thickness (mm) 1 1 1 1 1 1 1

3

- -

MATERIAL

For N2:

DN

min DN max

Designatio

n

Dimension

standard Material

8 400 Seamless

pipe

EN

10216-5

1.4306; 1.4307; 1.4401; 1.4404

with NF EN 10216-5

(other stainless steel with

Engineering Department approval)

Tolerances D3 T3

Test category TC1, heat treatment, descaled,

pickled, degreased, passivated and plugged )3(

10

400 Welded

pipe

EN

10217-7

1.4306; 1.4307; 1.4401; 1.4404

with NF EN 10217-7



Tolerances D3 T3


pickled, degreased, passivated and plugged

(cold rolled for thickness < 6mm) )3( )4(

6mm

ODT

22mm

ODT

Seamless

tubing

EN

10216-5

1.4306; 1.4307; 1.4401; 1.4404

with NF EN 10216-5



Tolerances D3 T3


pickled, degreased, passivated and plugged )3(

3

- -

– –

)1( Tube in European standard in this thickness is not available, use ASME standard.

)2( Quality A is necessary.

)3( With a certificate 3.1

)4( For DN>65 heat treatment is unavailable.

Designation Dimension

standard Material

Stainless steel plate,

sheet and strip

NF EN

10028-7 )2(

1.4306; 1.4307; 1.4401; 1.4404

with NF EN 10028-7


Engineering Department approval) )3(

Stainless steel bars and

shapes

NF EN

10272

1.4306; 1.4307; 1.4401; 1.4404

with NF EN 10272



Steel forgings for

pressure purposes

NF EN

10222-5

1.4306; 1.4435 with NF EN 10272

(1.4307; 1.4401; 1.4404 only with


- -

APPENDIX 7: E-42-S-5A (PN10) – FOR AIR INSTRUMENT USE

STANDARD

STANDARD European

RATING PN10

PRESSURE + TEMPERATURE


GRADE


Fluids

AIR N2


Service limit Design data*

Pressure (Bar) 10 10 10 10 10

Temperature (°C) 20 38 50 80 100

* Calculus conditions are stress level of applicable code. See [R1]


FOR SEMI-RIGID NYLON TUBING:

Service limit

Pressure (Bar) 10 10 10 10

Temperature (°C) 20 38 50 80

PIPING AND TUBING

PIPING DIAMETER

Diameter

(DN) 8 10 15 20 25 32 40 50 65

Diameter 13,5 17,2 21,3 26,9 33,7 42,4 48,3 60,3 76,1

- -

– –

(mm)

Thickness

(mm) 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60

TUBING DIAMETER OD

Diameter OD 6 8 10

Thickness (mm) 1 1 1

- -

– –

MATERIAL

DN

min DN max Designation

Dimension

standard Material

8 65 Welded pipe NF EN

ISO 1127

Stainless steel

with NF EN 10217-7

Test category TC1, heat treatment,

pickled, degreased, passivated and

plugged

6mm

ODT

10mm

ODT

Seamless

tubing

NF EN

ISO 1127

Stainless steel

with NF EN 10216-5

Test category TC1, heat treatment,

pickled, degreased, passivated and

plugged

Designation Dimension

standard Material

Stainless steel plate, sheet

and strip

NF EN

10028-7 )1(

Stainless steel

with NF EN 10028-7

Stainless steel bars and

shapes

NF EN

10272

Stainless steel

with NF EN 10272

FOR SEMI-RIGID NYLON TUBING

TUBING DIAMETER

Diameter OD 8 mm

Thickness (mm) 1

2

- -

– –

MATERIAL

Semi-rigid nylon type 1025P 08 01 or 1100P 08 01 (LEGRIS).

)1( Quality A is necessary

- -

APPENDIX 8: COMPLIANCE MATRIX

Compliance matrix

Supplier offer reference

Specification

paragraph

Compliant C /

Non compliant

NC Remarks

Installed power kW

Noise level dB(A)

Flowrate at

nominal

pressure Nm3/h,barFlowrate at

maximum outlet

pressure Nm3/h,bar

Supplier

NameVisa

Reference

Version

Specification number

Performance

guarantees

The original file will be joined to this specification in order to allow the supplier to fill it and to return it with his quotation.

- -

– –

APPENDIX 9: SERIALIZED COMPONENTS LIST

The original file will be joined to this specification in order to allow the supplier to fill it and to return it with his quotation

- -

APPENDIX 10: REVIEW OF EC COMPLIANCE FORM

Review report of the EC Compliance

Projet name : Hydrogen Refuelling Stations

N° Projet : 1000xxx

Designation : « NAME »

Nom Client

Nom Client Final :

N° du Marché :

N° de Fabrication : DxxxxAxxxAx

Applicable Directives :

Machinery 2006/42/CE

Appendix VIII

DESP 97/23/CE Catégorie IV Module F

ATEX 94/9/CE Appendix VIII

BT 2006/95/CE Appendix IV

CEM 2004/108/E Appendix II

The following documents were presented and reviewed :

Machinery Directive 2006/42/CE Appendix VIII

Overall plan of the machine : -/- (1)

Map control circuits overall machine : -/- (2)

Functional analysis of the machine : -/- (3)

- -

– –

File detailed plan : -/- (4)

EC Certificate + instruction of the elements submitted MD : -/- (5)

Risk Analysis quantified Machinery Directive : -/- (6)

Calculation note : -/- (7)

Declarations of incorporation partly completed machinery : -/- (8)

Assembly instructions for partly completed machinery : -/- (9)

Norms and other technical specifications used : -/- (10)

Machine safety testing results : -/- (11)

PE Directive 97/23/CE Category IV Module G

List of elements PED submitted : -/- (12)

List of pipes PED submitted : -/- (13)

EC Certificates of each submitted elements: -/- (14)

Instruction manual of each submitted : -/- (15)

PID Conformity : -/- (16)

PID (AB version) : -/- (17)

Risk analysis PED : -/- (18)

Norms and other technical specifications used : -/- (19)

Note safety valve sizing calculation : -/- (20)

Calibration certificate & EC safety valves : -/- (21)

Test procedure of pressure test : -/- (22)

PV test report resistance to pressure : -/- (23)

PV report leak test : -/- (24)

Compliance certificate 97/23/CE delivered by N.B. : -/- (25)

ATEX Directive 94/9/CE Appendix VIII

- -

– –

ATEX zoning plan (Customer) : -/- (26)

ATEX Analysis risk (EVREX) : -/- (27)

List of elements ATEX submitted : -/- (28)

ATEX Certificates of each submitted elements : -/- (29)

SDS of each submitted ATEX elements : -/- (30)

ATEX Compliance certificate : -/- (31)

LV Directive 2006/95/CE Appendix IV

General description of the electrical equipment : -/- (32)

Electrical diagram : -/- (33)

Descriptions/Explanation plan and operating diagram -/- (34)

List of LV standard (all or part) -/- (35)

Results of design calculations : -/- (36)

Test reports : -/- (37)

Verification measures against hazards LVD : -/- (38)

LV Compliance certificate : -/- (39)

EMC Directive 2004/108/CE Appendix II

List of EMC standards (all or part) -/- (40)

Evidence of compliance with the armonized standards :

-/- (41)

EMC Compliance certificate : -/- (42)

Common ta all Directives

- -

– –

General machine description : -/- (43)

List of IES (Important Element for Safety) : -/- (44)

Instruction manual in language of the country user : -/- (45)

Maintenance manual (Language of the country user) : -/- (46)

Checking the MDR : -/- (47)

Name plate : -/- (48)

EC Compliance Statement set : -/- (49)

Notes :

(1) xxx.

(2) xxx.

(3) The declaration of conformity can be produced when all the documents cited have been submitted compliant and validated, and the points raised above.

Date: Name : Visa :

xx/xx/201x Eric SEYMARC

Diffusion :

Xx (Project Manager)

Xx (Project Engineer)

xx (Technical Coordinator)

xx (SQM)

xx (Resp. SdF)

xx (ATEX Conformity Manager)

xx (BT + CEM Conformity Manager)

The original file will be joined to this specification in order to allow the supplier to fill it and to return it with his quotation

- -

APPENDIX 11: LIST OF EQUIPMENTS

REP PID ITEM

DESCRIPTION SUGGESTED

MANUFACTURERS Min

TEMP Max

TEMP Fluide

Max Pressure

process

SET POINT / RANGE

PT302 Pressure

transmitter Wika, Rosemount -18°C +40°C H2 200barg

PT301 Pressure

transmitter Wika, Rosemount -18°C +85°C H2 200barg

PCV301 Pressure control

valve Swagelok -18°C +40°C H2 200barg 35barg

HV301A HV301B HV301C

Double Block and Bleed

Swagelok -18°C +40°C H2 200barg




- -

– –




CV310 Check valve Swagelok, Butech,

Maximator -18°C +40°C N2 27barg


Maximator -18°C +40°C H2 200barg

HV320 Hand valve HIP, Swagelok,


FV301

Air operated piston valve Cv=

0.75 mini

Fail closed

Tescom, Maximator

-18°C +40°C H2 200barg

FV302, FV303

Air operated piston valve, Cv=

0.75 mini

Fail open

Tescom, Maximator

-18°C +85°C H2 493barg

FV304, FV320

Air operated piston valve Cv=

0.75 mini

Fail closed

Tescom, Maximator

-18°C +85°C H2 493barg

- -

– –

SV301, SV302, SV303, SV304, SV320

3/2 Solenoid valve

Asco, Parker, Burkert

-18°C +40°C Air

instrument

10barg

PSL321 Pressure switch Wika, United

Electric -18°C +40°C

Air instrum

ent 10barg 6barg

F301 Filter United filtration,

MP filtri -18°C +85°C H2 200barg 10m

PI301 Pressure gauge Wika, Reotemp, Armaturenbau

-18°C +85°C H2 200barg

PI311, PI318

Pressure gauge Wika, Reotemp, Armaturenbau

-18°C +85°C H2 10barg

PI304 Pressure gauge Wika, Reotemp, Armaturenbau

-18°C +85°C H2 493barg

PSH311PSH318

Pressure switch Wika, United

Electric -18°C +85°C H2 10barg 1barg

- -

– –

PRV311 PRV318

Pressure relief valve

Swagelok -18°C +85°C H2 10barg 1barg

HV311, HV318

Hand valve HIP, Swagelok,


HCV311 HCV318

Hand control valve

HIP, swagelok -18°C +85°C H2 10barg

CV311, CV318

Check valve Swagelok, Butech,


PSV301 Pressure safety

valve Farris, Autoclave -18°C +85°C H2 41.5barg


valve Farris, Autoclave -18°C +85°C H2 158barg


valve Farris, Autoclave -18°C +85°C H2 493barg

- -

– –

TE304 Temperature transmitter

National Basic Sensor, Kayme

-18°C +85°C H2 493barg

PSHH304

Pressure switch Wika, United

Electric -18°C +85°C H2 493barg 440barg

FO303 Restriction

orifice -18°C +85°C H2 493barg 0.01”

HV303 Hand valve HIP, Swagelok,


PCV303 Pressure control

valve Swagelok -18°C +85°C H2 493barg 5.5barg





15. appendix appendix 1: codes & standards for the … specs_redacted1.pdfdesign data* pressure...

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