15112018 cyrus presentation foundry...
TRANSCRIPT
SMARTVIBRATIONS
VIBRATION TECHNOLOGY AND MORE
Efficient Bulk Material Handling in Foundries with Vibration Systems
9th Edition – National Foundry Conclave16-17 November 2018: Hotel Le Meridien : Coimbatore
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THE
COM
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Y
FIRE SAFE
Fire protection andsealing systems
STARCLEAN
Components forbelt conveyors
CYRUS
Vibrating conveyors andscreening technology
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Foundry & metallurgy
Furnace chargingDischargingTransport of castingsSand preparation
40%
Forging & heat treatment
LiftingTiltingStoringFeeding
20%
Recycling
Shredder discharge Shear dischargeMagnetic drum charging
30%
Raw materials & primary products
Bunker discharge Crusher discharge SeparationDosing
5%
Animal feed & foods
SeparationDosingGeneral Conveying
5%
CYRUS IndustriesTH
E CO
MPA
NY
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CYRUS ProductsPr
oduc
t R
ange
Vibrating troughconveyor withunbalance motor
Vibrating troughconveyor withelectromagneticdrive
Vibrating troughconveyor with slidercrank drive
Crusher pre-separation screen
Separator trough
Mobile chargingmachine
Shake-out grid
Vibrating lump crusher
Switch conveyor
Vibrating table
Vertical conveyor Circular motionvibrating screen
Linear motionvibrating screen
Spiral chargingmachine
Steel plateconveyor
D1
Slide 4
D1 Dell, 11/14/2018
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THE
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Major Areas in foundries Where Vibration systems Can be used :
• Furnace scrap charging
• Compaction of sand
• Sand and casting separation
• Sand / Casting Conveying
• Fettling
• Sorting
• Lump Crusher
• Sand Reclaiming
• Screening
Charging Machine
Furnaces
Stationary and SelfDischarging Shakeout
Sand lump breaker and sand conveyor
Fettling Conveyor, Resonance / Absorber Conveyor
Casting /Fettling Conveyor
basement
Shot blasting line
Moulding line
General Foundry Layout
Sorting Conveyor
Vibration table
Fettling line
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FURN
ACE
CH
ARG
ER
Furnace chargers for furnace capacity 1 ton- 45 ton
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FURN
ACE
CH
AR
GER
Charging machines volume up to 20 m3
Discharge rate up to 60 t / hr
NK1
Slide 8
NK1 Nikhil Kadrolkar, 11/14/2018
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Stat
iona
ry S
hake
out
Shakeout machines
Load bearing Capacity up to 40 t
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Shakeout size 6,300 x 6,300
Load-bearing up to 40t
Single screen surface size upto 20 m2
Stat
iona
ry S
hake
out
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Self
Dis
char
ging
Sha
keou
t
Self Discharging Shakeout
Discharge Capacity Up to 120 t/hr
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Self
Dis
char
ging
Sha
keou
t Co
ntro
l
Self discharge shakeout with mechanical drive
Self discharge shakeout with electronic driveChanges the angle of throw as per the weight of the casting to optimize the removal of sandCan store up to 50 recipes
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Reso
nanc
e Co
nvey
ors
Multi Functional Resonance ConveyersApplication : Sand ConveyingVariable speed control possible
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Reso
nanc
e Co
nvey
ors
Multi Functional Resonance ConveyersApplication : Fettling Conveyer with Sorting ArrangementVariable speed control possible
D2
Slide 14
D2 Dell, 11/15/2018
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Reso
nanc
a Co
nvey
ors
Multi Functional Resonance ConveyersApplication : SortingVariable speed control possible
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Sand
Lum
p B
reak
er
Sand Lump BreakerDischarge Capacity : up to 30 t /hrSuitable for Green Sand /Nobake/CO2/Shell Core Sand
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STEE
L PL
ATE
CO
NV
EYO
R
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e In
IND
IA
For Indian Foundry and Metallurgy producers, there are significant advantages to partnering with a truly Indian manufacturer.CYRUS INDIA has been manufacturing in India/Pune since 2010. Today, we remain the only Indian Foundry vibrating equipment manufacturer with German roots, sourcing our raw materials locally and supporting our domestic economy. While we value our business with producers around the globe, you can see why we have a unique relationship with our Indian producers so close to home.We are proud to say that our products are made in India, and we are proud that we can provide additional value to our Indian customers.1. Lower shipping costs. Shorter distances and cost-effective shipping methods
make buying domestic a distinct price advantage.2. Faster parts and service. Our stocked parts facilities in Pune, allow us to
provide parts to our customers quickly and without the additional costs and delays of a border crossing. Our Indian service technicians are local, with direct OEM expertise.
3. No exchange rate. The perceived deal on a non-domestic purchase can quickly disappear when the exchange rate is considered. Additionally, you eliminate the risk of exchange rate fluctuations while agreements are being finalized.
4. More India jobs. One way to support India’s economy and help Indians thrive is to support the industries within our borders.
5. A healthy environment. The efficiencies created from buying Indian mean fewer resources are expended, leading to environmental benefits that positively affect everyone.
Made in “India” is more than a catchphrase
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REFE
REN
CES
To support our customers streamline their operations, we provide a broad array of technologically advanced solutions. Whether it’s increased mobility of charge cars on jobsites or reduced maintenance time, we design each piece of our processing & conveying equipment with our customers in mind
A leading equipment manufacturer and solutions provider for the foundry and mining industries, offers efficiency-enhancing vibrating technology to optimize conveying and screening operations. Designed for minimal structural vibration, our equipment is ideal for tough applications, such as scalping / receiving and classifying / charging ores, scraps and sands.
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Clam
p D
own
ROI
Cut Energy ConsumptionsProducers can save as much as 15 percent in energy costs by switching to new conveying systems.
A sleep mode to minimize energy consumption when the system is not required during production must be included in the entire system
Cut Labor CostsA full automatization of charging-furnaces process gets you up valued products
Cut down-timeMore efficiency and more effective processes with powerful Charge Cars or Baby-Charge Cars
Simple maintenance is essential both from a general maintenance perspective but also from a perspective with a larger amount of operator maintenance. Accessibility to all service points for performing preventive maintenance as well as repairs, are of highest importance
Enhance communicationCustomers using CYRUS equipment benefit from local assistance and availability of stock in India and short delivery times through the large Cyrus Service network
Clamping Down on ROI
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Impr
ove
Prod
ucti
vity
.Vibrating machines can achieve a high level of productivity and safety. Downtime costs a lot.Below is one example of it
Automatization of charging furnaces- A wireless operation of the furnace charger can be achieved- contains a description of the safety system with a safety layout for
the equipment offered,
Tools to Improve Productivity & Safety
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COST
SAV
ING
EXA
MPL
E
Electrical Units Saved/ Heat
Heats / Day
Operational Days / Month
Opeational Days / year
Cost of each electrical unit
Rs
Total saving/ Annum
Rs15 21 26 12 8 7,86,240
Manpower eliminated / Shift
No of Shifts /Day
Operational Days / Month
Operational Months /
Year
Man Power Rate/ Day
Rs
Total Saving/ Annum
Rs1 3 26 12 450 4,21,200
After implimentation of furnace charger on a 1 ton furnace savings in terms of power consumed
Reduction of manpower on the furnace platform and corrsponding savings
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CYRUS - Competences
Pre-Sales Service
Project Execution Service
After-Sales Services
• Idea and concept consulting• Basic Engineering• Material testing with test equipment• Budgeting• Reference installation visits
• Professional project management• Design draft• Detailing• Production• Sourcing logistics• Shipment logistics• Factory and production releases• Production support• Development
• Training and qualification• 24/7 Hotline Support• Maintenance and modernisation• Spare parts logistics
THE
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CYRUS Foundry Customers World WideO
UR
SU
CCES
SOur Success:
SMARTVIBRATIONS
VIBRATION TECHNOLOGY AND MORE
Thank you for your attention
More information at:
www.cyrus-germany.comwww.cyrus-india.com
Cyrus Vibration Machines India Pvt Ltd,Chakan MIDC, Pune, India.Tel: 02135 626901/905Email: [email protected]