15space wagon
TRANSCRIPT
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15-1
INTAKE ANDEXHAUSTCONTENTS 15109000250
GENERAL INFORMATION 2. . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATION 2. . . . . . . . . . . . . . . . . .
SPECIAL TOOL 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE MANIFOLD 3. . . . . . . . . . . . . . . . . . . . . . . .
EXHAUST MANIFOLD 6. . . . . . . . . . . . . . . . . . . . . .
EXHAUST PIPE AND MAIN MUFFLER 8. . . . . .
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INTAKE AND EXHAUST - General Information/Service Specification/Special Tool15-2
GENERAL INFORMATION 15100010061The intake manifold is made of an aluminium alloy,and the shape provides an increased intake inertiaeffect and has a good volumetric efficiency.
The exhaust manifold is made of stainless steel.The exhaust pipe is divided into three parts; thefront pipe, the centre pipe, and the main muffler.
SERVICE SPECIFICATION 15100030197
Items Standard value Limit
Manifold distortion of the installation surface mm 0.15 or less 0.20
SPECIAL TOOL 15100060066
Tool Number Name Use
MD998770 Oxygen sensorwrench
Removal/Installation of oxygen sensor
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INTAKE AND EXHAUST - Intake Manifold 15-3
INTAKE MANIFOLD 15100300441REMOVAL AND INSTALLATION
Pre-removal and Post-installation OperationD Engine Coolant Draining and Supplying
(Refer to GROUP 14 - On-vehicle Service.)D Engine Cover Removal and InstallationD Air Cleaner Assembly Removal and Installation
D Ignition Coil Removal and Installation(Refer to GROUP 16.)
D Throttle Body Removal and Installation(Refer to GROUP 13A.)
1
2
3
4
5
10 - 12 Nm
20 Nm
20 Nm
9 Nm
13
6
815
7
12
8
18
10
14
30 Nm
9 Nm
9
30 Nm
1617
11
24 Nm
Removal steps1. Engine harness connector and clamp2. Earth cable connection3. PCV hose4. Brake booster vacuum hose
connection5. Vacuum hose connection6. Purge solenoid valve7. Vacuum pipe and hose assembly8. Intake manifold and air intake plenum
resonator assembly connecting bolt9. Intake manifold stay and air intake
plenum resonator assemblyconnecting bolt
10. Intake manifold and stay connectingbolt
11. Intake manifold and EGR valvesupport connecting bolt
12. Intake manifold13. Intake manifold gasket14. Gasket15. Air intake plenum resonator assembly16. Power steering hose clamp17. Alternator harness clamp18. Intake manifold stay
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INTAKE AND EXHAUST - Intake Manifold15-4
Pre-removal and Post-installation OperationD Engine Coolant Draining and Supplying
(Refer to GROUP 14 - On-vehicle Service.)D Engine Cover Removal and InstallationD Ignition Coil Removal and Installation
(Refer to GROUP 16.)
D Air Cleaner Assembly Removal and InstallationD Throttle Body Removal and Installation
(Refer to GROUP 13B.)
6
7
810
14
19 Nm
20 Nm9 Nm
9 Nm10 - 12 Nm
9 Nm
326
9
1
3
2
16
25
24
49 Nm
2223
24 Nm
133
5
213
19 Nm
12
1919 2019 Nm
15 18
11
17
25 - 32 Nm
10 - 12 Nm25 - 32 Nm
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INTAKE AND EXHAUST - Intake Manifold 15-5
Intake manifold removal steps1. Brake booster vacuum pipe2. Brake booster vacuum hose3. Harness connector4. Vacuum hose5. Vacuum pipe and pipe6. Purge control solenoid valve7. Harness clamp8. PCV hose connection9. Water hose connectionD Front exhaust pipe assembly
(Refer to P.15-8.)10. Intake manifold and air intake plenum
resonator assembly connecting bolt11. Intake manifold and stay connecting
bolt12. Intake manifold and EGR valve
support connecting bolt13. EGR pipe gasket14. Intake manifold assembly15. Intake manifold gasket
16. Air intake plenum resonator assembly17. Harness connector clamp18. Intake manifold stayEGR valve removal steps3. Harness connector
12. Intake manifold and EGR valvesupport connecting bolt
13. EGR valve gasket19. Water hose connection20. EGR valve21. EGR valve gasket22. EGR valve support23. EGR valve gasketAir bypass valve removal steps
14. Intake manifold assembly24. Water hose connection25. Air bypass valve26. Air bypass valve gasket
INSPECTION 15100310161
Check the following points; replace the part if a problem isfound.
INTAKE MANIFOLD CHECK1. Check for damage or cracking of any part.2. Check for obstruction of the negative pressure (vacuum)
outlet port, and for obstruction of the water passage orgas passage.
3. Using a straight edge and thickness gauge, check fordistortion of the cylinder head installation surface.
Standard value: 0.15 mm or lessLimit: 0.20 mm
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INTAKE AND EXHAUST - Exhaust Manifold15-6
EXHAUST MANIFOLD 15100330440REMOVAL AND INSTALLATION
Pre-removal and Post-installation OperationUnder Cover Removal and Installation
29 Nm
2
49 Nm7
4
13 Nm
12 - 15 Nm
6
49 Nm
134 Nm
44 Nm
7 618 Nm
29 Nm
29 Nm 5
4
5
35 Nm
19 Nm
2
1
44 Nm
34 Nm
3
12 - 15 Nm
Removal steps1. Front exhaust pipe connection2. Gasket3. Oil level gauge assembly 4. Heat protector
5. Exhaust manifold bracket 6. Exhaust manifold7. Exhaust manifold gasket
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INTAKE AND EXHAUST - Exhaust Manifold 15-7
INSPECTION 15100340061EXHAUST MANIFOLD CHECK1. Check for damage or cracking of any part.2. Using a straight edge and thickness gauge, check for
distortion of the cylinder head installation surface.Standard value: 0.15 mm or lessLimit: 0.20 mm
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INTAKE AND EXHAUST - Exhaust Pipe and Main MufflerINTAKE AND EXHAUST - Exhaust Pipe and Main Muffler15-8
EXHAUST PIPE AND MAIN MUFFLER 15100540355REMOVAL AND INSTALLATION
Pre-removal and Post-installation OperationUnder Cover Removal and Installation
Hanger installationbolt tightening torque
2
5
5
6
8
1
11
12
1314
15
4 49 Nm
49 Nm
13 Nm
49 Nm
7
10
54 Nm
34 Nm
13 Nm
9
3
5, 8, 13
44 Nm
54 Nm
Main muffler removal steps1. Main muffler assembly2. Gasket3. HangerCenter exhaust pipe removal steps
A A" " AA 2. Oxygen sensor 3. Center exhaust pipe4. Gasket7. Gasket8. Hanger
Catalytic converter removal steps6. Catalytic converter7. Gasket
11. GasketFront exhaust pipe removal steps
A A" " AA 9. Oxygen sensor10. Front exhaust pipe11. Gasket12. Gasket13. Hanger14. Front hanger bracket15. Front exhaust pipe bracket
REMOVAL SERVICE POINTA A" OXYGEN SENSOR REMOVAL
INSTALLATION SERVICE POINT" AA OXYGEN SENSOR INSTALLATION
MD998770