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TECHNOLOGY MARKETPLACE High-Definition Camera StationsSynectics has launched a line of HD IP COEX C3000 camera stations (Fig. 1) with high-definition image capture and onboard compression technology, which removes the need for separate encoder units. Specifically engineered for hazardous areas and extreme environments, the C3000 can stream 1080p video signals in temperatures from 70°C (158°F) to 55°C (-67°F). Certified to ATEX and IECEx international standards, the C3000 protects oil and gas, marine, and critical infrastructure such as processing plants; production platforms; floating, production, storage, and offloading units; pipelines; power networks; and liquefied natural gas carriers. For more information, visit www.synecticsglobal.com. Dechlorination Analyzer—e DC80 dechlorination analyzer (Fig. 2) from Electro-Chemical Devices uses a zero-shiſt method to ensure stable and reliable chlorine measurement. It monitors near zero amounts of total chlorine. Its mounted system includes a built-in flow control, which eliminates the need for plug-and- play design installments. It also has advanced panel pressure regulators and rotometers. e DC80’s built- in automatic pH compensation for samples from pH 4 to pH 12 also eliminates the need for expensive reagents to reduce maintenance and life cycle cost. e analyzer is available with 110/240 VAC or 24 VDC power. Its standard configuration features dual measurements, two 4-to-20-mA outputs, and three alarm relays. For more information, visit www.ecdi.com. High-Pressure Ratio CompressorGE’s high-pressure ratio compressor (Fig. 3) is small, light, and efficient, thereby requiring fewer units per train. Its design reduces shipping weight, ensures easier installation, lowers power consumption, increases reliability, and reduces operating cost. Applicable to many gas processes, the machine is well suited to both low and medium molecular weight mixtures. For more information, visit www.geoilandgas.com. Fig. 1—Synectics’ HD IP COEX camera station. Fig. 2—Electro-Chemical Devices’ DC80 dechlorination analyzer. Fig. 3—GE’s high-pressure ratio compressor. 66 Oil and Gas Facilities April 2015

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  • TECHNOLOGY MARKETPLACE

    High-Definition Camera StationsSynectics has launched a line of HD IP COEX C3000 camera stations (Fig.1) with high-definition image capture and onboard compression technology, which removes the need for separate encoder units. Specifically engineered for hazardous areas and extreme environments, the C3000 can stream 1080p video signals in temperatures from 70C (158F) to 55C (-67F). Certified to ATEX and IECEx international standards, the C3000 protects oil and gas, marine, and criticalinfrastructure such as processing plants; production platforms; floating, production, storage, and offloading units; pipelines; power networks; and liquefied natural gascarriers. For more information, visit www.synecticsglobal.com.

    Dechlorination AnalyzerThe DC80 dechlorination analyzer (Fig. 2) from Electro-Chemical Devices uses a zero-shift method to ensure stable and reliable chlorine measurement. It monitors near zero amounts of total chlorine. Its mounted system includes a built-in flow control, which eliminates the need for plug-and-play design installments. It also has advanced panel pressure regulators and rotometers. The DC80s built-in automatic pH compensation for samples from pH 4 to pH 12 also eliminates the need for expensive

    reagents to reduce maintenance and life cycle cost. The analyzer is available with 110/240 VAC or 24 VDC power. Its standard configuration features dual measurements, two 4-to-20-mA outputs, and three alarm relays. For more information, visit www.ecdi.com.

    High-Pressure Ratio CompressorGEs high-pressure ratio compressor

    (Fig. 3) is small, light, and efficient, thereby requiring fewer units per train. Its design reduces shipping weight, ensures easier installation, lowers power consumption, increases reliability, and reduces operating cost. Applicable to many gas processes, the machine is well suited to both low and medium molecular weight mixtures. For more information, visit www.geoilandgas.com.

    Fig. 1Synectics HD IP COEX camera station.

    Fig. 2Electro-Chemical Devices DC80 dechlorination analyzer.

    Fig. 3GEs high-pressure ratio compressor.

    66 Oil and Gas Facilities April 2015

  • Data Analysis SoftwarePermasense announced an upgrade to the Data Manager 5, its data visualization and analysis software. Powered by the adaptive cross correlation processing technique, the new software makes it quicker and easier for users to analyze the data gathered by the corrosion and erosion monitoring sensors. It is designed for retrofitting in all installed Permasense systems and will be the standard for all new installations. By presenting the data in easy-to-use graphical formats, the software will enable a wider range of users to make evidence-based decisions in a shorter time frame, thus helping them maintain optimal production outputs, introduce cost efficiencies to their maintenance schedules, and enhance reliability, availability, and safety. For more information, visit www.permasense.com.

    Tail Gas AnalyzerAMETEK Process Instruments has introduced its third-generation H2S/SO2 tail gas analyzer (Fig. 4) with reliability advances for control of the Claus sulfur recovery process. The safety advantages of the Model 888 analyzer include double-block process isolation and a Web-enabled interface for remote data acquisition by Ethernet and Modbus. The instrument features the AMEVision color graphical user interface and smart diagnostics. The analyzer also is equipped with steam (hot condensate) blowback to remove ammonia salts and an anticlogging feature that is automatically initiated if plugging is detected. Since the Model 888 occupies the same footprint and uses the same process connection as its predecessor, the Model 880, the new unit may be substituted in less than a day. Its stainless steel housing is rated

    IP65/NEMA 4X for harsh outdoor operating conditions. A shelter cabinet or house is not required. For more information, visit www.ametekpi.com.

    Open Path Infrared DetectorMSAs Ultima OPIR-5 open path infrared detector (Fig. 5) provides a continuous monitoring of methane, propane, and other combustible gases. The detector provides two 4-to-20-mA analog signals in addition to a digital display and relay contacts. It requires little maintenance except for a periodic visual inspection, test gas film check, and cleaning of the windows to ensure dependable performance. Sensor data and status information from the receiver can be transmitted up to 9,000 ft to any industrial analog-to-digital converter for use in multipoint computer-based monitoring. With multiple communication outputs, automatic gain control that compensates for dirty optics, and performance approval for harsh environments, the detector can be used in compressor stations, drilling and production platforms, fence line monitoring, and fuel loading facilities. For more information, visit www.MSAgasdetection.com.

    High-Strength GroutMasterFlow 9800, a high-strength grout released

    Fig. 4AMETEKs Model 888 tail gas analyzer.

    Fig. 5MSAs Ultima OPIR-5 open path infrared detector.

    April 2015 Oil and Gas Facilities 67

  • TECHNOLOGY MARKETPLACE TECHNOLOGY MARKETPLACE

    jointly by FoundOcean and BASF, can be shipped and stored in silos rather than in bags, thus facilitating quayside storage in all types of weather and more flexibility in deck layout. It has no requirement for bag or container lifting during grouting operations and dockside resupplies. The material offers early strength development and high fatigue resistance. For more information, visit www.foundocean.com.

    Ultrasound Monitoring SystemApplus RTDs Plant Master (Fig. 6) is a permanently installed monitoring system based on ultrasound. It provides continuous measurements of wall thickness in critical and hard-to-access components in refineries, chemical plants, power plants, and offshore facilities. Using high-temperature piezo-ceramics, sensors are applied to ultrathin foils. Permanently dry-coupled directly to the surface of a component, the flexible ultrasonic transducers are then used for single-point pulse-echo measurements

    of the components wall thickness. The sensors continuously operate at optimum performance for years at temperatures of up to 200C (390F), thus allowing the inspection of high-temperature components. For more information, visit www.applusrtd.com.

    Pressure Relief ValvesGriffco has created one of the first diaphragm pressure relief valves (Fig. 7) to earn CE certification under the European Commissions Pressure Equipment Directive. The diaphragm valve design limits the number of wetted parts to two. With various wetted materials available, the product fits a wide range of customer applications.For more information, visit www.griffcovalve.com.

    Compact Valve ActuatorsRotorks new CQ pneumatic and hydraulic valve actuators (Fig. 8) are engineered to deliver a self-contained solution for applications demanding functional integrity and safety where space is limited. They incorporate a fully concentric, balanced compact design that provides smaller dimensions when compared with conventional scotch-yoke actuators. The CQs symmetric design is enclosed in a rugged, waterproof housing, which contains a helical mechanism that transforms linear position motion into 90 (+/-5) rotation for the operation of quarter-turn valves. Output torques of up to 600,000 Nm (5.3 million lbf-in.) and customization of the torque profile are available. Environmental and hazardous area certifications include IP66M/IP69M, PED, ATEX, IECEx, and GOST. For more information, visit www.rotork.com.

    Thermal Mass FlowmeterFCIs ST100 series thermal mass flowmeter with VeriCal in-situ calibration verification system has precise

    air/gas measurement capability. It verifies flowmeter calibration in minutes without removing the meter from the pipe or process. It adapts to a plants needs with a plug-in card replacement. The ST100 stores up to five calibration groups to accommodate broad flow ranges and differing mixtures of the same gas and multiple gases, and obtains up to a 1000:1 turndown. Also standard is an onboard data logger with a 2 GB micro-SD memory card capable of storing 21 million readings. For more information, visit www.fluidcomponents.com.

    Fig. 6Applus RTDs Plant Master monitoring system.

    Fig. 7Griffcos pressure relief valves.

    Fig. 8Rotorks CQ compact valve actuators.

    68 Oil and Gas Facilities April 2015

  • Flexible Pulsation DampenerFlowrox launched its Expulse flexible pulsation dampener designed to assist pump and dampener maintenance by reducing noise and vibration associated with traditional methods. Traditional pulsating pump dampeners are known to produce unbalanced shaking that may result in failure or operational drawbacks, which in turn require add-ons and devices to counter the challenge. The Expulse reduces noise while settling pressure peaks and ensuring a continuous fluid flow. By absorbing up to 90% of pulsations, the dampener reduces the energy consumption of an operation. Additionally, the reduction in the hammering of the pipeline and pump helps extend the operational

    lifetimeofthe pump bearing andgearbox. For more information, visit www.flowrox.us.

    Non-Alloy Handheld SpectrometerThe SPECTRO xSort NonAlloy spectrometer with a silicon drift detector (Fig. 9) delivers a fast, reliable measurement and elemental analysis of nonmetallic materials. It generates high-productivity spot checks in a few seconds, or holds on to samples longer for laboratory-quality results. The spectrometer may be used for the screening and verification of the Restriction of Hazardous Substances and other environmental compliance, as well as for geological exploration. It is part of the xSORT family of handheld

    EDXRF spectrometers for elemental analysis and spectrochemical testing in the plant or fieldlocations. OGFFor more information, visit www.spectro.com.

    Fig. 9SPECTROs xSort NonAlloy spectrometer.

    SPE Faculty Grants and Awards

    Apply today!SPE-sponsored grants and awards help faculty educate the next generation

    of petroleum engineers and industry leaders.

    For additional information, please visit www.spe.org/members/faculty.

    Accepting 2015 applications for SPE Faculty Innovative Teaching Awar

    SPE Faculty Recruitment Awar

    SPE New-Faculty Research Grant

    Deadline: 15 April

    Accepting 2015 applications for SPE Faculty Enhancement Travel Grant

    Deadline: 15 May

    April 2015 Oil and Gas Facilities 69