16752 09/12/2012 assembly manual

BEFORE YOU BEGIN

IMPORTANT! READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.

•BUILDINGRESTRICTIONSANDAPPROVALS

Be sure to check with local building department and homeowners association for specific restrictions and/ or requirements before building

. •ENGINEEREDDRAWINGS

Contact our Customer Service Team if engineered drawings are needed to pull local permits.

•SURFACEPREPARATION

To ensure proper assembly you must build your shed on a level surface. Recommended methods and materials to level your shed are

listed on page 7.

•CHECKALLPARTS

Inventory all parts listed on pages 4 - 6. Contact our Customer Service Team if any parts are missing or damaged.

•ADDITIONALMATERIALS

You will need additional materials to complete your shed. See page 3 for required and optional materials and quantities.

09/12/2012

KEEP THIS MANUAL FOR FUTURE REFERENCE

ACTUAL FLOOR SIZE IS 120" x 90" (304,8 x 228,6 cm)

16752

ASTON 10' x 7'-6" (304,8 x 228,6 cm)

ASSEMBLY MANUALABackyardProductsCompany

2

TOOLS

Safety! Always use approved safety glasses during assembly.

OptionalRequired

HELPFUL REMINDER SYMBOLSLook for these symbols for helpful reminders throughout this manual.

ORIENT LUMBER AND TRIM FOR BEST APPEARANCE

= Assistance Required; two or more people.

= Ensure squareness.

= Important required step or operation.

= Helpful assembly hint.

= Mark part with pencil.

= Beginning of steps for assembly or installation.

= You have fi nished the assembly or installation.

= Level

� Gloves

Framing lumber is graded for structural strength and not appearance. Exterior trim is graded for one good side.

Always install the material leaving the best edge and best surface visible. Please remember that these blemishes in no waynegatively affect the strength or integrity of our product. (See Fig. A, B, C.)

A

� Safety Glasses

� Tape Measure

� Paint Tools

� Ladder

� Caulk Gun

� Hammer

� Level

FINISH

BEGIN

� Pencil

� Phillips Screwdriver

� Drill / Driver� 1/4" Drill Bit� 3/8" Drill Bit� 1/2" Drill Bit� #2 Philips Drive Bit

� Tool Belt/ Nail Pouch

� Chalk Line

� Nail Gun

• gun nails

� Tin Snips (for drip edge)

� Square or

� Utility Knife

� Shingle Blades

B C

3

COMPLETING YOUR SHED You will need these additional materials:

TO VALIDATE YOUR WARRANTY YOU MUST USE THE FOLLOWING:

FOUNDATION OR FLOOR MATERIALS

ADDITIONAL MATERIALS

DRIPEDGE.....................50Feet #15ROOFINGFELTTo cover 99 Sq. Ft. of roof area.

1"GALVANIZEDROOFINGNAILS.........1/4LbFor roofing felt.

REFER TO THE BACK OF THIS MANUAL AND THE MANUFACTURER’S INSTRUCTIONS FOR INSTALLATION OF SHINGLES, DRIP EDGE AND FELT.

3-TABSHINGLES............................4Bundles

PAINTFORSIDING..........................2GallonsUse 100% acrylic latex exterior paint. (2) coats recommended. CAULK.................................................3TubesUse acrylic latex exterior caulk that is paintable.

1"GALVANIZEDROOFINGNAILS....3Lbs For shingles. PAINTFORTRIM.............................1QuartUse 100% acrylic latex exterior paint. WOODGLUE.......................ExteriorRated

REINFORCED WOOD FLOOR FRAME (OPTIONAL)

IMPORTANT! The included floor has been designed for general use. Depending on your specific use you may want to construct a heavy duty floor frame by adding additional floor joists (shown below). Below is a list of additional materials (not included):

x2

x8

2 x 4 x 87" (5 x 10 x 221 cm) Treated Lumber ea. 3" (7,6 cm) Hot Dipped Galvanized Nails

• This shed kit includes a complete wood floor system.

• This shed kit does not include ANY leveling materials.

• SeetheFLOORLEVELINGsectiononpage7forrecommendedmethodsandsuggestedmaterialstoproperlylevelyour floor,asthiswillvarydependingonyourspecificsite.

Optional 12" (30,1 cm) spacing.

• Standard spacing is 16" (40,7 cm).

WOODSIZECONVERSIONCHARTNominalBoardSize ActualSize

1" x 4".................3/4" x 3-1/2" (1,9 x 8,9 cm)

2" x 4"..............1-1/2" x 3-1/2" (3,8 x 8,9 cm)

2" x 3"..............1-1/2" x 2-1/2" (3,8 x 6,3 cm)

1" x 3".................3/4" x 2-1/2" (3,8 x 6,3 cm)

PARTS IDENTIFICATION AND SIZES

RS RS

Part identification letters are stamped on some parts.

Check these locations for part stamp.

Treated lumber is stamped:

Alltreatedlumberisstamped:

WA

LLS

x4 2 x 4 x 86" (5,1 x 10,2 x 218,4 cm) BLA

x2 2 x 4 x 79-1/8" (5,1 x 10,2 x 201,3 cm) BJA

x2 2 x 4 x 74-1/4" (5,1 x 10,2 x 188,6 cm) BNA

x2 2 x 4 x 72-5/8" (5,1 x 10,2 x 184,5 cm) BFA

x3 2 x 4 x 72" (5,1 x 10,2 x 91,4 cm) TM

x2 2 x 4 x 68" (5,1 x 10,2 x 172,7 cm) UM

PARTS LISTINVENTORY YOUR PARTS before you begin. We suggest sorting parts by the category they are listed in.

RA

FT

ER

S

x2 1 x 3 x 72" (2,5 x 7,6 x 182,8 cm)

x1 1 x 3 x 5" (2,5 x 7,6 x 12,7 cm)

TR

IM

x2 19/32 x 3-1/2 x 48" (1,5 x 8,8 x 121,9 cm)

x1 19/32 x 3-1/2 x 52 - 3/8" (1,5 x 8,8 x 133 cm)

x2 2 x 3 x 33-1/8" (5,1 x 7,6 x 84,1 cm)

x1

x4 19/32 x 2 - 1/2 x 9" (1,5 x 6,3 x 22,9 cm)

x9 2 x 3 x 10-1/2" (5,1 x 7,6 x 26,7 cm)

x2 1 x 3 x 33 - 1/8" (2,5 x 7,6 x 84,1 cm)BPA

x1 19/32 x 3-1/2 x 35-1/4" (1,5 x 8,8 x 89,5 cm)BYA

x6

x3

x2

x2

2 x 4 x 64" (5,1 x 10,2 x 162,5 cm)

2 x 4 x 48" (5,1 x 10,2 x 121,9 cm)

2 x 4 x 28" (5,1 x 10,2 x 71,1 cm)

2 x 4 x 45 - 5/8" (5,1 x 10,2 x 115,8 cm)

UX

SP

RR

BUA

BQA

FS

EY

x2 2 x 4 x 85-1/2" (5,1 x 10,2 x 217,2 cm) BKA

2 x 4 x 16 - 1/2" (5,1 x 10,2 x 41,9 cm) x4 3/4"(1,9 cm)

RD

BMA

GAA

BRA

HJ

x9 2 x 4 x 93-3/16" (1,5 x 10,2 x 236,7 cm)BOA

2 x 3 x 35-1/4" (5,1 x 7,6 x 89,5 cm)

ZT

x1 19/32 x 3 - 1/2 x 59 - 1/4" (1,5 x 8,8 x 150,4 cm)BXR

x1 19/32 x 3 - 1/2 x 59 - 1/4" (1,5 x 8,8 x 150,4 cm)BXL

x1 UN 2 x 4 x 94-1/2" (5,1 x 10,2 x 240 cm)

4

FLO

OR

x2

2 x 4 x 87" (5,1 x 10,2 x 220,9 cm)

x2 2 x 4 x 48" (5,1 x 10,2 x 121,9 cm)

x9

2 x 4 x 72" (5,1 x 10,2 x 182,8 cm)

SO

FFIT

DO

OR

PARTS LIST continued...

x2

TRIM

CO

RN

ER

/FR

EIZ

E T

RIM

OY 2 x 3 x 72" (5,1 x 7,6 x 182,8 cm)

19/32 x 3-1/2 x 96" (1,5 x 8,8 x 243,8 cm)

19/32 x 3-1/2 x 80" (1,5 x 8,8 x 203,2 cm)

19/32 x 2-1/2 x 91" (1,5 x 6,3 x 231,1 cm)

x1

x1

x2

BTA

BSA

ZX

x1 PT 2 x 3 x 96" (5,1 x 7,6 x 243,8 cm)

35-3/4 x 10-3/8 x 3/8" (90,8 x 26,3 x 1 cm)

x1

95-3/8 x 10-3/8 x 3/8" (242,2 x 26,3 x 1 cm)x1

95-1/2 x 5-1/4 x 3/8" (242,5 x 13,3 x 1 cm)x2

19/32 x 2-1/2 x 26-5/8" (1,5 x 6,3 x 67,6 cm)x4 AH

x2 OO 2 x 3 x 69" (5,1 x 7,6 x 175,2 cm)

x1 3/8 x 2 x 25-3/8" (0,9 x 5,1 x 64,4 cm)

x2 3/8 x 2 x 68-3/4" (0,9 x 5,1 x 174,6 cm)

x1 3/8 x 2 x 69-1/4" (0,9 x 5,1 x 175,8 cm)

x1 3/8 x 2 x 69-1/4" (0,9 x 5,1 x 175,8 cm)

x2 3/8 x 2 x 91-1/4" (0,9 x 5,1 x 231,7 cm)

x1 3/8 x 2 x 93-1/4" (0,9 x 5,1 x 236,8 cm)

x1 3/8 x 2 x 93-1/4" (0,9 x 5,1 x 236,8 cm)

x1 3/8 x 2 x 96" (0,9 x 5,1 x 243,8 cm)

5

PANEL PARTS LIST

RO

OF

PAN

ELS

FLO

OR

NOTE:Panelpartsarenotstamped.

Floorpanelsare5/8"(1,6cm)thick.Roofpanelsare7/16"(1,1cm)thick.

7/16 x 11-7/8 x 96"(1,1 x 30,2 x 243,8 cm)x1

7/16 x 11-7/8 x 35-7/8"(1,1 x 30,2 x 91,1 cm)x1

7/16 x 35-7/8 x 96"(1,1 x 91,1 x 243,8 cm)

x1

7/16 x 48 x 96"(1,1 x 121,9 x 243,8 cm)

x2

5/8 x 23-7/8 x 90"(1,5 x 60,6 x 228,6 cm)

x1

5/8 x 42 x 96"(1,5 x 106,6 x 243,8 cm)

x1

5/8 x 48 x 96"(1,5 x 121,9 x 243,8 cm)

x1

x23/8 x 11-7/8 x 96"

(1 x 30,1 x 243,8 cm)

WALL PANEL & DOORS PARTS LIST

x1LEFTDOOR

x1RIGHTDOOR

x2 BOXES

x3 BOXES

x210

x180

NAIL BOXES

VENT, DOOR HARDWARE, AND WINDOW

FASTENER/HARDWARE BAG

x23/8 x 48 x 72"

(1 x 113,3 x 121,9 cm)

x13/8 x 42 x 83-1/8"

(1 x 106,6x 211,1 cm)

x13/8 x 48 x 96"

(1 x 121,9x 243,8 cm)

x13/8 x 48 x 96"

(1 x 121,9x 243,8 cm)

x13/8 x 42 x 83-1/8"

(1 x 106,6x 211,1 cm)

x13/8 x 23-7/8 x 72"

(1 x 60,6 x 182,9 cm)

x13/8 x 48 x 96"

(1 x 121,9x 243,8 cm)

x13/8 x 48 x 96"

(1 x 121,9x 243,8 cm)

6

2" (5,1 cm)

3" (7,6 cm)

x75

x56

x88

x2 1-1/4" (3,2 cm)

3/4" (1,9 cm)

2" (5,0 cm)

3" (7,6 cm)

2" (5,1 cm)

1-1/2" (3,8 cm)

x1x2

x8x3

x2

8 x 16" (20,3 x 35,6 cm)

1/2" (1,2 cm)

x121" (2,5 cm)

x21-1/2" (3,8 cm)

9 X 27" (22,8 x 68,5 cm)

7

DOOR

FLOOR LEVELING OPTIONS There are multiple ways to level your floor frame. Our recommended leveling method is shown below.

Leveling materials are not included in this kit.

PREFERRED METHOD - 4x4 TREATED RUNNERS

Measurementsto centerof4x4's.

• 3" Screws angled into 4x4.• (2) at each point frame• and 4x4 touch.

• Level under 4x4 runners only.• Locate leveling material 12" from ends of runners and no more than 48" apart.• Asphalt shingles should be used between 4x4 runners and blocks or treated lumber. Never use shingles in direct contact with ground.• For best results and aiding in water drainage use gravel under each concrete block.

LEVELINGMETHODS

• If you are building your shed on a concrete foundation see the following page.

CONCRETE

MATERIALREQUIRED

x2 4" x 4" x 10' (10 x 10 x 304,8 cm)Treated Lumber

FastenersforFrameto4"x4". (3" Screws shown as one option.) Minimum (40) 3" screws / exterior grade.

Useonlywoodtreatedforgroundcontactandfastenersapprovedforusewithtreatedwood.

Alwayssupportframeseams.

Levelinghigherthan16"notrecommended.

LEVELINGMATERIALSGravel

2x4 Treated Lumber

Solid Masonry Blocks in 1", 2", 4" or 8" thickness

Asphalt Shingles

8" Block

4" BlockGravelGravel

Do not exceed 16".

4x4 Runner

Shingle

ShingleMaximum between leveling

material locations.48"

12"

2x4 Treated Lumber

2" Block

Level

12"

12"(30,5 cm)

12"(30,5 cm)

8

CONCRETE FOUNDATION Your kit contains all materials to construct a wooden floor. If you choose to install your kit

on a concrete slab refer to the diagram below.

• A treated 2 x 4" (5,1 x 10,2 cm) sill plate is required when installing your shed on concrete. Hint:Usetreatedlumberinyourkitor purchasefulllengthtreatedlumber. • Use a high quality exterior grade caulk beneath all sill plates. • Fasten 2 x 4" (5,1 x 10,2 cm) sill plates to slab using approved concrete anchors (fastenersnotincluded). • Check local code for concrete foundation requirements.

NOTES

Allow new concrete slabs to cure for at least seven (7) days.

2" x 4" x 10'-0" (5,1 x 10,2 x 304,8 cm)

2" x 4" x 7'-6" (5,1 x 10,2 x 229,6 cm)

Caulk

Requires:

x2

x2

x1

MUSTbetreatedlumber.

MUSTbetreatedlumber.

120"(243,9cm)120"x90"(304,8x228,6cm) 83"(210,9cm)10'x7'-6"(304,8x228,6cm) 90"(228,6cm)

AActualSize B CBuildingSize

A

BC

4"(10,2 cm)

3-1/2"(8,9 cm)

DOOR

TreatedSillPlate

Caulkbetweensillplateandconcrete.

9

DOOR

3" (7,6 cm) x9

x2

x40

2 x 4 x 87" (5,1 x 10,2 x 221 cm)

2 x 4 x 72" (5,1 x 10,2 x 182,9 cm)x2 2 x 4 x 48" (5,1 x 10,2 x 121,9 cm)

PARTSREQUIRED:

Centeronmarks

DOOR

FLOOR FRAME

Flush

Flush

Look for

StampTREATED

HINT:Foreasiernailingstandonframe.

2

1

Use two 3" nails at each mark.

Orient parts as shown on fl at surface. Measure and mark.BEGIN

You have fi nished your fl oor frame. Proceed to level and square frame.

FINISH

3

Notethismeasurement

TOENAILING

48"(121,9 cm)

32"(81,3 cm)

16"(40,6 cm)

16"(40,6 cm)

48"(121,9 cm)

64"(162,6 cm)

80"(203,2 cm)

90"(228,6 cm)

87"(221 cm)

96"(243,8 cm)

107-5/8"(273,4 cm)

120"(304,8 cm)

72"(182,9 cm)

72"(182,9 cm)

12-1/4"(31 cm)

11-5/8"(29,5 cm)

10

DOOR

FINISH

5

LEVEL AND SQUARE FLOOR FRAMEBefore attaching fl oor decking, it is important to level and square the fl oor frame.

A level and square fl oor frame is required to correctly construct your shed.

BEGIN

2

3

4

1

Use level and check the frame is level before applying fl oor panels.

Check for frame squareness by measuring diagonally across corners. If the measurements are the same, the frame is square. The diagonal measurement will be approximately 150" (381 cm).

When the frame is level and square secure one side of frame to the 4x4 runners using one fastener at ends of each runner. Move to the opposite end of the frame. Secure the frame to 4x4 runners with one fastener at ends of each runner making sure the frame remains square (Fig.A).

Once the fl oor frame is level and square fasten the frame to the 4x4 runners at each point the frame contacts the 4x4 runners.

See page 7 for the preferred fl oor leveling method.

First,secureatendswithonefastener.

Second,secureatendswithonefastener.

150"(381 cm)

150"(381 cm)

Fig.A

11

48"(121,9 cm)

120"(304,8 cm)

6"(15,2 cm)

12"(30,5 cm)

DOORMove to the opposite side. Using the long edge of the panel as a lever, move thepanel side-to-side until the top corner is flush to the floor frame (Fig.B).Secure panel with two 2" nails in the corners.

2

BEGIN1

3

4 Continue attaching the panel using 2" nails 6" apart on edges and 12" apart inside panel. Use a chalk line or use pre-painted grid lines to nail into joists under panel.

Ensureyourfloorframeissquarebyinstallingonepanelandsquaringframe.

Fig.A

Fig.B

Check the floor frame is square by measuring diagonally across the frame corners. If the measurements are the same your floor frame is square. The measurement will be approximately 150" (381 cm) (Fig.C).

PARTSREQUIRED:

x1

x50

5/8 x 48 x 96"(1,6 x 121,9 x 243,8 cm)

Gridlinesup

Seam

Seam

2" (5,1 cm)

Flush

Flush

Flush

(2)Nails

(2)Nails

FLOOR PANELS

3/4" (1,9 cm)

3/4" (1,9 cm)

DOOR

150"(381 cm)

150"(381 cm)

Attach the 48 x 96" panel with the rough side up (painted-grid lines side) with the 48" edge and corner flush to the floor frame (FigA). Secure panel with two 2" nails in the corners.

Fig.C

DOOR

12

42"(106,7 cm)

120"(304,8 cm)

6"(15,2 cm)

23-7/8"(60,6 cm)

12"(30,5 cm)

DOOR

PARTSREQUIRED:

FINISH

7 You have fi nished attaching your fl oor panels.

Continue installing panels with rough side up (painted grid lines).

Use grid lines on panel for 2" nails 6" apart on edges, and 12" apart inside panels.

5

76

x1 x1

x91

5/8 x 23-7/8 x 90"(1,6 x 60,6 x 228,6 cm)

5/8 x 42 x 96"(1,6 x 106,7 x 243,8 cm)

Gridlinesup

2" (5,1 cm)

FLOOR PANELS

Flush

Flush

Flush

FlushDOOR

13

DOOR

Backwall

Frontwall

Checkthefloorframeislevelafterinstallingfloorpanels.Re-levelifneeded.

HINT:

IMPORTANT!

•Thefloorshouldbeusedasastableworksurfaceforwallconstruction.

• Organizeyourassemblyprocedureduringthebuildprocess toavoidover-handlingofthewalls.

DOOR

BACK WALL FRAMEPARTSREQUIRED:

120"(304,8 cm)

96"(243,8 cm)

72"(182,9 cm)

48"(121,9 cm)

48"(121,9 cm)

72"(182,9 cm)

24"(61 cm)

64"(162,5 cm)

1-1/2"(3,8 cm)

1-1/2"(3,8 cm)

1-1/2"(3,8 cm)

48"(121,9 cm)

HINT: Foreasiernailing standonframe.

x2 2 x 4 x 72" (5,1 x 10,2 x 182,9 cm) TM

x6 2 x 4 x 64" (5,1 x 10,2 x 162,5 cm) UX

x2 2 x 4 x 48" (5,1 x 10,2 x 121,9 cm) SPx28

14

3" (7,6 cm)

DOOR

BEGIN

1

Use two 3" nails at each mark and four 3" nails at seams

For back wall, orient parts on edge on floor. Measure and mark.

2

UXx6

SP

TMSP

TM

48"(121,9 cm)

3/4"(1,9 cm)

4"(10,2 cm)

3/4"(1,9 cm)

12"(30,5 cm)

6"(15,2 cm)

15

Forsquarenessmaintain3/4"measurementalongpaneledges.

BACK WALL PANELS

48 x 72"(121,9 x 213,4 cm)

PARTSREQUIRED:

x1

x452" (5,1 cm)

Fig.B

BEGINHERE

Fig.A

3/4" (1,9 cm)

3/4" (1,9 cm)

2Nails

2Nails

DOOR

Place 48x72" panel onto wall frame flush to top of frame with primed side up as shown.

Use the gauge block to mark the 3/4" measurement on the wall stud. Secure panel with two 2" nails in the corners (Fig.A).

Nail the panel using 2" nails 6" apart on edges and 12" apart inside panel.

Ensureyourwallframeissquarebyinstallingonepanelandsquaringframe.

Move to the opposite end. Using the long edge of the panel as a lever move the panel side-to-side until you have a 3/4" measurement on the wall stud. Secure corner with two 2" nails (Fig.B).

4

5

3

3/4"GAUGEBLOCK

GAA

3/4"GAUGEBLOCK

Primedsideup

16

48"(121,9 cm)

3/4"(1,9 cm)

4"(10,2 cm)

3/4"(1,9 cm)

12"(30,5 cm)

6"(15,2 cm)

23-7/8"(60,6 cm)

4"(10,2 cm)

6"(15,2 cm)

Forsquarenessmaintain3/4"measurementalongpaneledges.

Forsquarenessmaintainflushalongpaneledges.

Place center 48"x72" panel on frame as shown with primed side facing up.

Nail using 2" nails 6" apart on edges and 12" apart inside panel.

6

Place end 23-7/8"x72"panel on frame as shown with primed side facing up. Nail using 2" nails 6" apart on edges and 12" apart inside panel.

7

You have fi nished building your back wall.FINISH

9

48 x 72"(121,9 x 213,4 cm)

23-7/8 x 72"(60,6 x 213,4 cm)

x1 x1

x75

BACK WALL PANELS

PARTSREQUIRED:2" (5,1 cm)

DOOR

8 Carefully fl ip the BACK wall over.

DOOR

3/4"GAUGEBLOCK

GAA

3/4"GAUGEBLOCK

Flush

Primedsideup

Primedsideup

17

FRONT WALL FRAME

PARTSREQUIRED:

HINT: Foreasiernailing standonframe.

x1x2x1x4x1

2 x 4 x 86" (5,1 x 10,2 x 218,4 cm)

2 x 4 x 94-1/2" (5,1 x 10,2 x 240,1 cm)

2 x 4 x 74-1/4" (5,1 x 10,2 x 188,6 cm)

2 x 4 x 68" (5,1 x 10,2 x 172,7 cm)

2 x 4 x 45-5/8" (5,1 x 10,2 x 115,8 cm) BMA

UM

BNA

BLA

UN

2 x 4 x 28" (5,1 x 10,2 x 71,2 cm) x2 RR2 x 4 x 16-1/2" (5,1 x 10,2 x 42 cm) x1 RDx34

3" (7,6 cm)

DOOR

BEGIN

1

Use two 3" nails at each mark and four 3" nails at seams.

For front wall, orient parts on edge on floor. Measure and mark.

2

Flush

Flush

Flush

Flush

28" (72,2 cm)

16-1/2" (42 cm)

28" (71,2 cm)

28" (71,2 cm)

74-1/4" (188,6 cm)

45-5/8" (115,8 cm)

74-1/4" (188,6 cm)

94-1/2" (240,1 cm)86"

(218,4 cm)

68" (172,7 cm)

92" (233,7 cm)

120" (304,8 cm)

108" (274,3 cm)

12" (30,5 cm)

12" (30,5 cm)

12" (30,5 cm)

16" (40,6 cm)

16" (40,6 cm)

BLAX2

BLAX2

UM

UNRD

BNABMA

UM

RR RR64" (162,6cm)

27-1/2"(69,9 cm)

27-1/2"(69,9 cm)

18

DOOR

FRONT WALL FRAME

PARTSREQUIRED:

HINT:Foreasiernailingstandonframe.

2 x 4 x 16" (5,1 x 10,2 x 42 cm) x3 RDx12

3" (7,6 cm)

Use two 3" nails at each mark.

Orient parts on edge as shown. Measure and mark.3

4

27-1/2"(69,9 cm)

64"(162,6cm)

RD RD

You have fi nished building your front wall frame.FINISH

5

3/8 x 48 x 96"(1 x 121,9 x 243,8 cm)x1

19

5-1/2"(14 cm)

PARTSREQUIRED:

FRONT WALL PANELS

x402" (5,1 cm)

DOOR

Place 48x96" left panel primed side up onto wall frame centered in door opening as shown.• Ensure top of panel is overhanging the top of frame by 5-1/2".

Nail panel with two 2" nails 6" (15,2 cm) apart. Maintain 64" (162,5 cm) measurement between studs and square frame.

2

1

MAINTAIN64"DIMENSIONBETWEENSTUDS

Handlepanelswithcaretoavoidbreakage.

Hold the 3/4" measurement along left edge of panel. Use a gauge block.

Forsquarenessmaintain3/4"measurementalongpaneledge.

Primedsideup

CENTERCENTER CENTER

3/4"GAUGEBLOCK

Handlepanelswithcaretoavoidbreakage.

3/4"GAUGEBLOCK

UNTILFRONTPANELSAREINSTALLED,HANDLECAREFULLYTOAVOIDBREAKINGATCORNERSANDEDGES.

6"(15,2 cm)

3/4"(1,9cm)

BEGINHERE

MaintainSquare

3/8 x 48 x 96"(1 x 121,9 x 243,8 cm)

x1

OOx12 x 3 x 69" (5,1 x 7,6 x 175,3 cm) TEMPORARY SUPPORT

20

Flush

Flush

6"(15,2 cm)

PARTSREQUIRED:

FRONT WALL PANELS

x402" (5,1 cm)

InstallOOafterpanelsfortemporarybrace.

DOOR

x23" (7,6 cm)

5-1/2"(14 cm)

Place 48x96" right panel primed side up onto wall frame flush to left panel.

Nail panel with two 2" nails 6" (15,2 cm) apart. Maintain 64" (162,5 cm) measurement between studs and square frame.

4

5

3

Use OO as a brace to maintain 64" (162,6 cm) opening. Use two 3" screws to attach.


Hold the 3/4" measurement along right edge of panel. Use a gauge block.

3"(7,6cm)Screw

3"(7,6cm)Screw

Primedsideup

Forsquarenessmaintain3/4"measurementalong

paneledge.

3/4"GAUGEBLOCK

3/4"(1,9cm)

MaintainSquare

3/4"GAUGEBLOCK

3/8 x 11-7/8 x 96" (1 x 30,5 x 243,8 cm)

x2

21

DOOR

6"(15,2 cm)

PARTSREQUIRED:

FRONT WALL PANELS

x602" (5,1 cm)

Flush

FlushFlush

Flush

DOOR

5-1/2"(14 cm)

5-1/2"(14 cm)


Repeat steps 6 and 7 to attach the right panel.8

10

Place 11-7/8x96" panel onto wall frame fl ush to left 48x96" panel with primed side up as shown.• Ensure top of panel is overhanging the top of frame by 5-1/2".

Nail the panel using 2" nails 6" apart on edges.7

6

6"(15,2 cm)

You have fi nished building your front wall.FINISH

9

Carefully fl ip the FRONT WALL over.

Primedsideup

Primedsideup

DOOR

22

2" (5,1 cm)

PARTSREQUIRED:

DOOR

First, nail lower edge of panel to fl oor frame using 2" nails 6" apart.Angle nail to hit fl oor frame (Fig.A).

2

You have fi nished standing your BACK WALL.FINISH

5

Secure side wall bottom plate to fl oor using 3" nails (Fig.A). 3

3" (7,6 cm)x10

x22

BACK WALL INSTALLATION

DOOR

3"Nailsintobottomplate.

BEGINStand backwall on fl oor. It is important to secure the backwall in the following order. ENSURE4"MEASUREMENTISATTOPOFBACKWALLASSEMBLY.

Center back wall assembly on the 120" fl oor dimension.1

120"(304,8 cm)

4"(10,2 cm)

Nail2"nailsfirst.

2"(5,1cm)Nails

3"(7,6cm)Nails

Fig.A

23

DOOR

2" (5,1 cm)

3" (7,6 cm)PARTSREQUIRED(TEMPORARY):

3" (7,6 cm)

DOOR

First, nail lower edge of panel to fl oor frame using 2" nails 6" apart.Angle nail to hit fl oor frame (Fig.A).

3

You have fi nished standing your FRONT WALL. FINISH

5

Secure front wall bottom plates to fl oor using (8) 3" nails (Fig.A). 4

x8

x4

x10

FRONT WALL INSTALLATION

DOOR3"(7,6cm)Screwsx4

BOAx2

3"Nailsintobottomplate.

BEGINStand front wall on fl oor.

Center front wall assembly on the 120" front fl oor dimension.

Use (2) BOA as temporary braces. Level wall and secure BOA with two 3" screws.

2

1120"

(304,8 cm)

Nail2"nailsfirst.

2"(5,1cm)Nails

3"(7,6cm)Nails

Fig.A

2 x 4 x 93-3/16" (5,1 x 10,2 x 236,7 cm) x2 BOA

24

DOOR

3" (7,6 cm)PARTSREQUIRED:

DOOR

DOOR

You have fi nished installing your DOUBLERS. FINISH

4

x28

DOUBLER INSTALLATION

x1x1

x1x1

2 x 4 x 74-1/4" (5,1 x 10,2 x 188,6 cm)

2 x 4 x 72" (5,1 x 10,2 x 182,9 cm)

2 x 4 x 45-5/8" (5,1 x 10,2 x 115,8 cm)

2 x 4 x 48" (5,1 x 10,2 x 122 cm)

BMA

SP

TM

BNATM

SP

3"(7,6cm)Nails

Staggerseams

3"(7,6cm)Nails

Flush

Flush

Flush

Flush

Flush

FlushBMA

BNA

Staggerseams

BEGIN

1

2

3

Use two 3" nails at each stud and four 3" nails at seam.

For front wall, use 3" nails as shown. Use (4) 3" nails at seam.

For back wall, orient parts on fl at on top of wall frame.

BESUREDOUBLERSAREFLUSH.

BESUREDOUBLERSAREFLUSH.

DOOR

25

2 x 4 x 93-3/16" (5,1 x 10,2 x 236,7 cm) x2 BOA

BOA

BOA

3" (7,6 cm)x8

OUTER RAFTER INSTALLATION

PARTSREQUIRED:

DOOR

3"(7,6cm)Screw

3"(7,6cm)Screw

Remove all temporary braces.6

You have fi nished installing your outer rafters.FINISH

7

BEGINRest one outer rafter on front and back wall doublers. Ensure rafter is fl ush to back wall panel (Fig.A) and fl ush to end of back wall doubler (Fig.B).

Secure back of outer rafter using 3" screw installed centered into outer rafter end (Fig.A) and afterwards toenailed into inside of rafter (Fig.B).

Secure front of outer rafter using 3" screws installed centered into outer rafter end (Fig.C) and afterwards toenailed into inside of rafter (Fig.D).

Repeat steps 1 through 4 for opposite side outer rafter.

Orient front of outer rafter fl ush to front wall panel (Fig.C) and fl ush to end of front wall doubler (Fig.D).

1

2

4

5

3

3"(7,6cm)Screw

Flush

Fig.A

3"(7,6cm)Screw

Flush

Fig.C

3"(7,6cm)Screwtoenailed

Flush

Fig.B

3"(7,6cm)Screw

toenailed

Flush

Fig.D

DONOTOVER-DRIVESCREWTHROUGHPANEL.

26

3" (7,6 cm)x42

RAFTERS

PARTSREQUIRED:

DOOR

2 x 4 x 93-3/16" (5,1 x 10,2 x 236,7 cm) x7 BOA

You have fi nished installing your rafters.FINISH

7

Place rafter on front and back wall doublers. Line up rafter centered with marks. Ensure rafter is fl ush to back wall panel (Fig.A) and fl ush down on top of back wall doubler (Fig.B).

Secure back of rafter using 3" screw installed centered into outer rafter end (Fig.A).

Toenail each end of rafter into doubler using 3" screws (Fig.B,Fig.D).

Repeat steps 2 through 5 to install (6) remaining rafters.

Line up rafter centered with marks on front doubler. Ensure rafter is fl ush to front wall panel (Fig.C). and resting fl ush on top of front doubler (Fig.C). Secure front of rafter using 3" screw installed centered into outer rafter end (Fig.C).

2

3

5

6

3"(7,6cm)Screw

Flush

Fig.A

3"(7,6cm)ScrewstoenailedFlush

Fig.B

3"(7,6cm)Screwstoenailed

Fig.D


BEGINStarting at end as shown, measure and mark location of each rafter.1

4

10"(25,4 cm)

26"(66,1 cm)

42"(106,7 cm)

58"(147,4 cm)

90"(228,6 cm)

106"(269,3 cm)

74"(188 cm)

DOOR

3"(7,6cm)Screw

Flush

Fig.CFlush

BEGINHERE

27

x2

RAFTER EXTENSIONS

PARTSREQUIRED:

DOOR

2 x 3 x 10-1/2" (5,1 x 7,6 x 26,7 cm) x9 BRA 3" (7,6 cm)


You have fi nished installing your RAFTER EXTENSIONS.FINISH

4

BEGINLocate rafter extension above top of front wall panels (FigB). Use another rafter extension (BRA)as a guide to line-up rafter extension with top of main rafter (FigA).

Repeat steps 1 and 2 to install remaining (8) rafter extensions.

Secure rafter extension using (2) 3" screws toenailed through front wall panel into BRA (Fig.B).

1

2

3

DOOR

Fig.B

Flush3"(7,6cm)Screwstoenailed

TOPVIEW3"(7,6cm)Screws

Fig.A

Flush

3"(7,6cm)Screw

3/8 x 48 x 96"(1 x 121,9 x 243,8 cm)

3/8 x 48 x 96"(1 x 121,9 x 243,8 cm)

3/8 x 42 x 83"(1 x 106,7 x 210,9 cm)

3/8 x 42 x 83"(1 x 106,7 x 210,9 cm)

x1 x1 x1 x1

Fig.EPrimedsideup

28

PARTSREQUIRED:

SIDE WALL PANELS

x121-1/2" (3,2 cm)

DOOR

x32" (5,1 cm)

Repeat steps 1, 2 and 3 to attach the opposite side panels.4

Place 48x96" panel onto side wall flush with front wall stud and flush to bottom front wall sheathing, with 1" overhang and with primed side up as shown. Secure panel with two 2" nails in the corners (Fig.A). Ensure the measurement between the panel edges are the same along the entire length (Fig.B). Angle nails to hit floor frame (Fig.C).

Place 42x83" panel onto side wall flush with bottom of 48 x 96" panel with primed side up, as shown. Secure panel with 2" nails in three corners (Fig.E). Ensure the measurement between the panel edges are the same along the entire length (Fig.B). Angle nails to hit floor frame (Fig.C).

Move to the top of panel. Using the long edge of the panel as a lever move the panel side-to-side until top of panel is flush with front wall stud. Secure upper corner with (1) 1-1/2" nail into rafter (Fig.D). Ensure 1" panel overhang at bottom of panel (Fig.D).

2

1

3

Fig.A

Fig.C

Fig.B

Fig.CFig.B

Fig.D

2"Nails

1-1/2"Nails

1-1/2"Nail

2"NailFlush

Flush

Flush

48"(121,9 cm)

1"(2,5 cm)

1"(2,5 cm)

42"(106,7 cm)

Primedsideup

BEGIN

Flush

Flush

SameMeasurement

SameMeasurement

29

PARTSREQUIRED:

SIDE WALL PANELS (continued)

x162" (5,1 cm)

DOOR

Fig.A

2"(5,1cm)Nail

2"(5,1cm)Nails

1-1/2"(3,2cm)Nails

1-1/2"(3,2cm)Nails

1-1/2"(3,2cm)Nails

6"(15,2 cm)

6"(15,2 cm)

6"(15,2 cm)

6"(15,2 cm)

x451-1/2" (3,2 cm)

5 Nail lower edge of panel to floor using 2" nails 6" apart. Angle nail to hit floor frame (Fig.A).

Nail side wall panels to rafter and wall studs using 1-1/2" nails 6" apart as shown.6

Repeat steps 1 and 2 to attach the opposite side panels.7

You have TEMPORARILY finished installing your side panels. Proceed to install SIDE WALL STUDS.8

30

PARTSREQUIRED:

SIDE WALL STUDS

DOOR

x2

x2

x2

2 x 4 x 79-1/8" (5,1 x 10,2 x 201,3 cm)

2 x 4 x 85-1/2" (5,1 x 10,2 x 217,2 cm)

2 x 4 x 72-5/8" (5,1 x 10,2 x 184,5 cm) BJA

BKA

BFA 3" (7,6 cm)x18

Repeat steps 1 and 2 to attach the opposite side SIDE WALL STUDS.

3

Fig.B

Fig.A

CenterBKAonseamofwall

panels.

BKABJA BFA

3"(7,6cm)Screw

DOOR

MARK

BEGINInstall BJA centered at seam of side wall panels (FigA). Use a square to ensure 90 degree squareness of studs (BKA,BFAandBJA).

Mark locations of studs and ensure 90 degrees angle at top of each stud.

Secure side wall studs with 3" screws into end rafters and fl oor frame (FigB).

1

2

2

You have fi nished installing your SIDE WALL STUDS.

Proceed to fi nish nailing side wall panels.

FINISH

4

Flushtorafter

FlushtorafterFlushtorafter

31

PARTSREQUIRED:

SIDE WALL PANELS (continued)

DOOR

1-1/2"(3,2cm)Nails

6"(15,2 cm)

12"(30,5 cm)

x581-1/2" (3,2 cm)

You have fi nished nailing your SIDE WALL PANELS.

FINISH

11

Nail side wall panels to inside wall studs using 1-1/2" nails 6" apart along panel seam and 12" apart in middle of panels as shown.

Measure, align and mark side wall studs 24" from center of panel seam and as shown.

9

9

Repeat step 9 to nail the opposite side panels.10

24"(61 cm)

24"(61 cm)

32

x1

x4

ROOF PANELS


DOOR

7/16 x 48 x 96"(1,1 x 121,9 x 244 cm)

48 x 96"(121,9 x 244 cm)

3/4"GAUGEBLOCK

GAA

Move to the opposite end. Using the long edge of the panel as a lever move the panel side-to-side until the top corner is at 1/2" (1,3 cm) measurement overhanging the rafter extension (FigB).

You may need to move your entire roof frame to make panel line up with 1/2" overhang measurement (Fig.B). Secure panel with two 2" nails into rafters.

2

You must square the roof by attaching one panel first. You will use the panels’ long edge as a lever to bring your roof into square. Commonly known as “racking”.

Roofpanelsmaycauseseriousinjuryuntilsecurelyfastened.

1BEGIN

Attach the 48x96"panel with the rough side up (painted-grid lines side) with 1/2" (1,3 cm) measurement overhanging the rafter extension (FigB) and the panel is 3/4" (1,9 cm) along the the length of the rafter(Fig.A). Nail panel with two nails as shown.

48"(121,9 cm)

TwoNails

TwoNails

3/4" (1,9 cm)

Fig.A

GaugeBlock

DOOR

DOOR

1/2" (1,3 cm)

Fig.B

NOTE:Measurement from rafter extension.

1/2" (1,3 cm)

Fig.B

NOTE:Measurement from rafter extension.

33

7/16 x 48 x 96"(1,1 x 121,9 x 244 cm)

48x96"(121,9x244cm)

7/16 x 36-3/8 x 96"(1,1 x 92,4 x 244 cm)

7/16 x 11-7/8 x 96"(1,1 x 30,2 x 244 cm)

11-7/8x96"(30,2x244cm)

x1 x1 x1

x120

ROOF PANELS


36-3/8x96"(92,4x244cm)

1/2" (1,3 cm)

Fig.B

DOOR

Flush

7/16 x 11-7/8 x 36-3/8(1,1 x 30,2 x 92,4 cm)

11-7/8x36-3/8"(30,2x92,4cm)

x1

12"(30,5 cm)

12"(30,5 cm)

12"(30,5 cm)

6" (15,2 cm)

6" (15,2 cm)

6"(15,2 cm)

6"(15,2 cm)

6" (15,2 cm)

Flush

Flush

FlushFlush

Fig.D

Flush

Fig.E

Flush

Flush

Flush

DOOR

DOOR

Nail the first 48x96"roof panel using 2" nails 6" apart on edge and 12" apart inside panel.

Locate the second 48x96" roof panel with the rough side up flush to first panel along edge and at both corners (Fig.C,D). Repeat nailing pattern.

Nail the 36-3/8x96"roof panel with the rough side up using 2" nails 6" apart on edge and 12" apart inside panel.Ensure the 36-3/8x96"roof panel is flush to installed 48x96" roof panels and overhang is at 1/2" (Fig.B,E).

Nail the 11-7/8x96"roof panel with the rough side up using 2" nails 6" apart on edges.Ensure the 11-7/8x96"roof panel is flush to installed roof panels (Fig.E).

Nail the 11-7/8x36-3/8"roof panel with the rough side up using 2" nails 6" apart on edges.Ensure the 11-7/8x36-3/8"roof panel is flush to all (3) installed roof panels (Fig.E).

3

4

5

6

Fig.C

Flush

34

90o

ROOF PANELS

PARTSREQUIRED:

DOOR

x222" (5,1 cm)

Line up each rafter extension 90 degrees square with roof rafters as shown. Secure rafter extensions with screws through roof panels (Fig.A).

At roof panel seams use 4 screws (Fig.B).

7

DOOR

FINISH

8

Fig.B

Fig.A

SQUARE

SQUARE

DOOR

You have fi nished installing your ROOF PANELS.

x21 x 3 x 72" (2,5 x 7,6 x 182,8 cm)

x21 x 3 x 33 - 1/8" (2,5 x 7,6 x 84,1 cm)BPA

HJ

35

2" (5,1 cm)x16

Fig.B

PARTSREQUIRED:

GABLE RAKE FRAMING

1 Align BPAedge fl ush with BRA(FigA). Attach with (3) 2" nails (FigB).BEGIN

HJ

BPA

BRA

2

3

4

Attach HJ fl ush with BPAwith (5) 2" nails. (FigA,B)

Repeat Steps 1-2 on opposite side.

You have fi nished installing your gable rake framing.

FINISH

2"finishnail

Flush Flushatseam

AngledEndsFlush

Fig.A

FRONT EAVE FASCIA TRIM

36


x20

FINISH

4

x119/32 x 3-1/2 x 52 - 3/8" (1,5 x 8,8 x 133 cm)

BUA

19/32 x 3-1/2 x 80" (1,5 x 8,8 x 203,2 cm)x1 BTA

You have fi nished installing your front eave trim.

Attach BUA to BRA(Fig.A,C). Extend approximately 1/4" beyond roof panel (Fig.B). Secure BUA with 2" fi nish nails (Fig.C).

BEGIN

1

Attach BTA to BRA(Fig.A,C) fl ush with BUA. Secure with 2" fi nish nails. BTA extends approximately 1/4" beyond roof panel (Fig.D).

Nail BUA and BTAends toBRAwith (4) 2" nails (Fig.E).

2

3

Fig.C

Fig.D

Fig.B

Fig.A

BTABTA

BUA

BRA

BUA

2"FinishNails

Fig.E

BRA

BTABUA

1/4"

1/4"

Flush

SIDE FASCIA TRIM ASSEMBLY

37

FINISH

4 You have fi nished assembling the side fascia trim.

Place BXRandZT fl ush with BQA and OY. Attach with 2" fi nished nails as shown (Fig.B,C).

Repeat steps 1-2 for the opposite side usingBXL and ZT.

Fig.A

Fig.B

Fig.C

PARTSREQUIRED: x282" (5,1 cm)

x219/32 x 3-1/2 x 48" (1,5 x 8,8 x 121,9 cm)

x22 x 3 x 33-1/8" (5,1 x 7,6 x 84,1 cm)BQA

x2

ZT

x1

x119/32 x 3 - 1/2 x 59 - 1/4" (1,5 x 8,8 x 150,4 cm)

19/32 x 3 - 1/2 x 59 - 1/4" (1,5 x 8,8 x 150,4 cm)

BXL

BXR

OY2 x 3 x 72" (5,1 x 7,6 x 182,8 cm)

BEGIN

1

2

3

EdgesofBXRandBQAareflush. BXR ZT

OY

OYBQA

BQA

Begin rear Fascia assembly on a fl at surface. Place BQA and OY end to end (Fig.A).

Flush

SIDE FASCIA TRIM

38

PARTSREQUIRED: x4

x12

2" (5,1 cm)

2" (5,1 cm)

BEGIN

1 Hold the side fascia assembly fl ush with roof sheathing and front fascia trim (Fig.B).

Fig.A

Fig.D

You are fi nished installing your side fascia trim.FINISH

5

Makesurethereisa5-1/4"spaceasshown.(Fig.C)

4 Repeat steps 1-3 on opposite side.

3 Nail front fascia to side fascia with (2) 2" fi nished nails (Fig.D).

5-1/4"(13,3 cm)

Fig.C

2"Screws

Attach assembly underneath roof panels fl ush with front fascia board using 2" screws through roof sheathing (Fig.C).

2

Fig.B

ASSEMBLEDSIDEFASCIA

FRONTFASCIA

ROOFSHEATHING

ROOFSHEATHING

2"FinishNails

Flush

Flush

x119/32 x 3-1/2 x 35-1/4" (1,5 x 8,8 x 89,5 cm)BYA

x1 FS2 x 3 x 35-1/4" (5,1 x 7,6 x 89,5 cm)

19/32 x 3-1/2 x 96" (1,5 x 8,8 x 243,8 cm)x1 ZX

2 x 3 x 96" (5,1 x 7,6 x 243,8 cm) x1 PT

REAR FASCIA TRIM

PARTSREQUIRED:

39

x2

x10x122" (5,1 cm) 2" (5,1 cm)

3" (7,6 cm)

BYAorZX

2"Nails

ZT

Place PTandFSfl ush to roof sheathing and to ZT. (Fig.B,C)BEGIN

1

Attach PTand FS with 2" wood screws through roof sheathing and (1) 3" screw at OYon both ends (Fig.B,C).

2

PT

FS

ZX

BYA

ZT

OY

3"Screw

2"Screw

2"Nail

Nail BYA and ZXto PT and FS and to ZTusing 2" nails (Fig.A,D,E).3

FINISH

4 You are fi nished installing your rear fascia trim.

Fig.E

ZX

Fig.A

Fig.D

Fig.B Fig.C

Flush

35-3/4 x 10-3/8 x 3/8" (90,8 x 26,3 x 1 cm)x1

95-3/8 x 10-3/8 x 3/8" (242,2 x 26,3 x 1 cm)x1

40

PARTSREQUIRED:

SOFFIT

x202" (5,1 cm)

1

2

Attach 35-3/4" soffit board under BRA using (6) 2" finish nails as shown, primed side down (Fig.A,B).

Align 95-3/8"soffit board flush with 35-3/4". Attach soffit board with (14) 2" finished nails underneath BRA(Fig.D).

Fig.A

35-3/4"(90,8cm)

95-3/8"(242,2cm)

2"FinishNails

Fig.B

BRA

Fig.C

35-3/4"(90,8cm)

95-3/8"(242,2cm)

95-1/2"(242,5cm)

BEGIN

95-1/2"(242,5cm)

95-1/2 x 5-1/4 x 3/8" (242,5 x 13,3 x 1 cm)

x2

41


SOFFIT continued........

Attach95-1/2" soffi t board under fascia backer and side rake framing (Fig.C,D) using (14) 2" nails.

RepeatStep3 on opposite side.4

3

You have fi nished installing your soffi t panels.FINISH

5

Fig.C

95-1/2"(242,5cm)

Fig.D

5-1/4"

2"FinishNails

FlushFlush

1 x 3 x 5" (2,5 x 7,6 x 12,7 cm)x1 GAA

42

Orient parts as shown on flat surface. 3/8"offsetistotop.Lookforred(right)andgreen(left)onhingeboard.

PARTSREQUIRED:

x1x1Left Door Right Door

BEGIN1

DOORS

1-1/4" (3,2 cm)

2

3

Attach temporary support OO with 3" screws in middle and at ends as shown. Tighten securely.

Attach temporary support GAA with two 1-1/4" screws as shown. Tighten securely.

HINT:Lookfor3/8"SPACERattachedtodoors.

OO

GAA

Makesurespacerisattached.

Tightenscrewssecurely.

OFFSET

(4)3"(7,6cm) Screws

Screws 1-1/4"(3cm)

Bottomedgesflush.

NOTE: Screw hole will be used later.

3/8"(1 cm)3/8"

(1 cm)

3/8"(1 cm)

3/8"(1 cm)

OFFSETGREEN RED

3" (7,6 cm)

OOx12 x 3 x 69" (5,1 x 7,6 x 175,3 cm)

3/4" (1,9 cm)

23-1/2"(59,7 cm)

23-1/2"(59,7 cm)

3/4"(1,9 cm)

x2

x4

43


DOORS

Fig.C

Fig.D

Seam

Fig.B

3/8"(1 cm)

Angle 3" (7,6 cm)Screw

4

OO

Center doors on panel seam as shown (Fig.B).5

6

7 Remove temporary supports and check doors open properly.

FINISH

8 You have fi nished installing your doors.

Attach temporary support OO as a ledger board fl ush under wall panels for doors to rest on using 3" screws (Fig.A).

Screw hinge boards into wall frame and fl oor using ten 3" screws as shown.Makesurescrewsgointoframingandfloor (Fig.C,D).

Checkledgerboardisstillflushunderpanels.

3"(7,6cm)Screwsintothewallsupportandfloorframe.

x1 OO 2 x 3 x 69" (5,1 x 7,6 x 175,3 cm)

OO

Fig.A

Flushagainstwallpanels

x419/32 x 2-1/2 x 26-5/8" (1,5 x 6,3 x 67,6 cm)AH

44

You have finished securing your door and trim.

DOOR

PARTSREQUIRED:

FINISH

4

BEGIN

3

2

1

3/4" (1,9 cm)

Reinforce the door trim using 3/4" screws through door panel into trim (Fig.A). Locate screws as shown in Fig.B. Use two screws at seams.

Place AH 9" from top and lower cross brace and level (Fig.B). Secure from behind using three 3/4" screws.

Repeatstep1-2 to attach two AH's to other door.

x44

CENTER CENTER

7” (17,8 cm)

7” (17,8 cm)

Center

9"(22,8cm)

9"(22,8cm)

Fig.B

Nailintoframing.

TwoScrews

Door Trim

Hinge Board

Fig.A

Door Panel

AHAH

9"(22,8cm)

9"(22,8cm)

45

You have fi nished installing your door weatherstrips.

BEGIN

With left door closed, center a weatherstrip OO vertically on the left door in the door opening (Fig.A). OO will offset the left door 1" OUT past the door trim 1" (Fig.B).

1

PARTSREQUIRED:

2 x 3 x 69" (5,1 x 7,6 x 175,3 cm)x2

x102" (5,1 cm)

DOOR WEATHERSTRIP

OO

FINISH

5

On right door center OO vertically in door opening (Fig.A). OO will offset the right door 1" IN from the door trim (Fig.C).

3

Secure OO using fi ve 3" screws through outside trim into OO (Fig.C).4

OO

Screws2"

(5,1cm)x10

1"(2,5 cm)

OFFSETScrews

2"(5,1cm)

1"(2,5 cm)

OFFSET

Secure OO using fi ve 3" screws through outside trim into OO (Fig.B)2

Fig.A Fig.B Fig.C

CenterOOindooropening.

17" (43,1 cm)

Approximately

46

1" (2,5 cm)

BEGIN

Install bolt with screws supplied and drill 5/16" hole for bolt to extend into.

Install bolt with screws supplied and drill 5/16" hole for bolt to extend into.

Place bolt onto OO in open position with bolt end 1/2" up from fl oor. Bolt is open when loop is contacting base (FigB).

3

4

2

Place bolt onto OO in open position with bolt end 3/8" down from frame. Bolt is open when loop is contacting base (FigA).

Mark and pre-drill holes for screws.

Mark and pre-drill holes for screws.

1

LEFTDOOR

Fig.B

PARTSREQUIRED:

DOOR

x2

x8

5/16" (0,8 cm) Drill Bit

You have fi nished installing your barrel bolts.FINISH

5

Fig.A

FLOOR

Loopcontactsbase.

x4

x4

1/2"5/16"drillforbolt:1"deep.

Loopcontactsbase.

PRE-DRILL(4)HOLES

PRE-DRILL(4)HOLES

2 x 3 x 69"

2 x 3 x 69"

3/8"withboltinopenposition.

OPENPOSITION,Springisloose.

OPENPOSITION,Springisloose.

5/16"drillforbolt:1"deep.

OVERDOORFRAME

OO

OO

LOCATEANDPRE-DRILLHOLESTOAVOIDSPLITTINGWOOD

47

1-1/2"(3,8cm)Screws

SETSCREW

You have fi nished installing your T-handle and decorative hinges.FINISH

4

Attach inside handle and secure with set screw as shown. 3

Insert handle in hole and secure using 1-1/2" (3,8 cm) screws.2

35-3/4"90 cm

RIGHTDOOR.

1-1/2"3,8 cm

TOPVIEW

1/4"Pre-drilland1/2"Drill-through.

DOOR HARDWARE

x1

x2PARTSREQUIRED:1-1/2" (3,8 cm)

Re-drill hole with 1/2" drill.

Keep drilled hole square to trim to avoid breaking edge of 2x3".

BEGIN

1 Measure and mark location of hole on outside of right door as shown (Fig.A). Pre-drill hole with 1/4" drill.



Fig.A

1-1/2" (3,8 cm)

48

x3 9 X 27" (22,8 x 68,5 cm)

PARTSREQUIRED:

WINDOWS

3/4" (1,9 cm) x6

BEGIN

1̧

From outside of shed, position window in center of opening and level. Use two screws at top of windows.

Do not fully tighten screws.

2

HINT: Caulk behind frame near edge before installing.

Approximately1"(2,5cm)

2Screwsperwindow

Youmustcaulkaroundwindowstovalidatewarranty.

Apply high quality exterior-grade caulk behind frame near edge before installing to seal window.

2Screwsperwindow

19/32 x 2-1/2 x 91" (1,5 x 6,3 x 231,1 cm)x2 BSA

49

2" (5,1 cm)

TRIMPARTSREQUIRED:

WINDOWS

Do not nail into window flange.

3

4

5

Center BSA over door. Secure using (7) 2" finish nails as shown.

Position EY at ends and in between window frame as shown. Secure using (8) 2" finish nails.Remove1-1/4"screws.

Position BSA centered on window frame as shown. Secure using (4) 2" finish nails.

x419/32 x 2-1/2 x 9" (1,5 x 6,4 x 22,9 cm)

EY

x19

EYx4

26-1/2"(78,7cm)Centered

Removescrews Removescrews

MarkCenter

Flush

Flush

BSACentered

3/4"(1,9 cm)

BSACentered

FRAMINGBEYOND

FRAMINGBEYOND

50

PARTSREQUIRED:

WINDOWS

x123/4" (1,9 cm)

6

You have fi nished installing your window.FINISH

7

Install (12) 3/4" screws from inside, as shown.

Do not screw into window fl ange.

FRAMINGBEYOND

INSIDEOFSHED

Install3/4"(1,9cm)screwsfrominside.

Install3/4"(1,9cm)screwsfrominside.

x23/8 x 2 x 68-3/4" (0,9 x 5,1 x 174,6 cm)

x13/8 x 2 x 69-1/4" (0,9 x 5,1 x 175,8 cm)

x13/8 x 2 x 69-1/4" (0,9 x 5,1 x 175,8 cm)

51

BACK CORNER TRIM


BEGIN

1̧ Place68-3/4" back corner trim fl ush to bottom of back soffi t board (Fig.A,B,F) and fl ush with side panel along the length (Fig.A). Attach using (6) 2" fi nish nails into corner wall framing (Fig.A,C). Space nails equally (Fig.C).

You have attached your back corner trim.4

Repeat for other side.3

2

FINISH

Fig.C

68-3/4"(174,6cm)

69-1/4"(175,8cm)

(AngledEndup)

Place69-1/4" back side corner trim angled end up (Fig.E) fl ush up under side soffi t panel and fl ush with back corner trim along the length (Fig.E). Attach trim using (6) 2" fi nish nails into corner wall stud (Fig.D,C). Space nails equally (Fig.C).

Fig.DFig.E

2"Nail

69-1/4"(175,8cm)

AngledendFlushatsoffit.

Flushwithbackcornertrim.

Seamisflush.Caulkseambefore

paintingtrim.

Fig.AFig.B

68-3/4"(174,6cm)

2"Nail

Flushwithsidewallpanel.

Flushattop

BACKOFSHED

Fig.F

Flushatsoffitboard.

2"x68-3/4"CornerTrim

x13/8 x 2 x 25-3/8" (0,9 x 5,1 x 64,4 cm)

x13/8 x 2 x 96" (0,9 x 5,1 x 243,8 cm)

52

PARTSREQUIRED: x12

BEGIN

1̧ Attach25-3/8"(64,4cm)and96"(243,8cm)front horizontal frieze boards using 2" fi nish nails as shown (Fig.A). Leave 3/8" (0,95 cm) overhang on both ends (Fig.B).

FRONT FRIEZE TRIM

FINISH

You have fi nished attaching your front frieze trim.2

3/8"(0,95 cm)

Fig.A

Fig.B

96"(243,8cm)

25-3/8"(174,6cm)

Flush

2" (5,1 cm)

x23/8 x 2 x 91-1/4" (0,9 x 5,1 x 231,7 cm)

53

Fig.A

Fig.B

Fig.C

Flush

3/8"(0,95 cm)


FRONT CORNER TRIM

Attach both vertical 91-1/4"(231,7cm) front corner trim on both sides, fl ush to bottom edge of previously installed horizontal frieze trim using (6) 2" nails per trim (Fig.A,B,C).

FINISH

You have fi nished attaching your front trim boards.2

91-1/4"(231,7cm)

BEGIN

1̧

x13/8 x 2 x 93-1/4" (0,9 x 5,1 x 236,8 cm)

x13/8 x 2 x 93-1/4" (0,9 x 5,1 x 236,8 cm)

54


FRONT SIDE TRIM

FINISH

You have fi nished attaching your front side trim boards.2

Attach 93-1/4"(236,8cm) front side corner trims on both sides fl ush with front frieze trim. Use (6) 2" (5,1 cm) nails to secure side trim to side wall(Fig.A,B,C).

BEGIN

1̧

Fig.A

Fig.C

Fig.B

Flush

55

PARTSREQUIRED:

FINISH

3

2

BEGIN

1̧ Locate and mark for two vents in side walls as shown. (1) at top and (1) at bottom

Cut out marked openings.

Caulk behind vent fl anges.

Secure using 1/2" (1,3 cm) screws.

You have fi nished installing your vents.

x121/2" (1,3 cm)

x2

VENTS

8 x 16" (20,3 x 35,6 cm)

6"(15,2 cm)

3 – 5"(7,6 – 12,7 cm)

14"(35,6 cm)

Caulk

4"(10,1 cm)

Caulk

4"(10,1 cm)

4"(10,1 cm)

14"(35,6 cm)

6"(15,2 cm)

56

• Use acrylic latex caulk that is paintable. Caulk at all horizontal and vertical seams, between the trim and walls, and all around the door trim.

• Use a high quality exterior acrylic latex paint. When painting your building, there are a few key areas that can be easily overlooked that must be painted: • Bottom edge of all siding and trim • Inside of doors and all 4 edges

Note: Prime all un-primed exterior wood before painting. (Follow directions provided by manufacturer.)

(Follow directions provided by manufacturer.)

Youmustinstalldripedgetovalidatewarranty.

PAINT & CAULK- NOT INCLUDED -

ROOF FELT- NOT INCLUDED -

DRIP EDGE- NOT INCLUDED -

• Install felt flush to all roof edges overlapping 3". Use minimal amount of roofing nails to hold in place.

3"OVERLA

P

Flush

Flush

Youmustinstallrooffelttovalidatewarranty.

DripEdgeflushtotrim.

• Install drip edge over roof felt on side of shed and under roof felt on back side (Fig.A). • Do not use nails on side of drip edge that hangs over side of building. • Only nail top of drip edge as shown.

RoofFelt

DripEdge

DripEdge

Fig.A

BACKOF

SHED

SIDEOF

SHED

57

•Followdirectionsprovidedbymanufacturerandtheseinstructions.

SHINGLES - NOT INCLUDED -

NEVERDRIVEFASTENERSINTOORABOVESEALINGSTRIPS.

Familiarizeyourselfwitha3-TabShingle.

SHINGLE NAIL PATTERN

1"(2,5 cm)

NAILS

Sealing Strip 1"(2,5 cm)

1/2"(1,3 cm)

Full Rain Slot

Half A Rain Slot

NotchNotch

Install first starter row upside down, color up and flush to drip edge at bottom of roof panel. Use (4) nails per shingle. Starterrowmustbestraightandlevelallthewayacrosswithloweredgeofroofdeck.

Begin where indicated on image below, install first row of shingles with notch flush with drip edge.22

DripEdge

Notch

BACKOFSHED

STARTHERE

BACKOFSHED

TABSUP

BEGIN

Shingleoverlapsroofdecking.

(4)Nails

Flushtodripedge.

Flushwithstarterrow.

1"(2,5cm)

Flushtodripedge.

DOOR

DOOR

BEGIN

1̧

58

Continue installing rows of shingles by staggering at front.

Install second row of shingles flush at top of first row's rain slots. Ensure flush to drip edge at front side, stagger each row.

Continue installing rows of shingles to the front of the shed. At the front edge of the shed make sure there is a maximum of 5" or less to the rain slot, as shown below. If shingles overlap at front roof edge cut to roof edge with a utility knife.

1"(2,5 cm)

5"(12,7 cm)

5"(12,7 cm)or less.

BACKOFSHED

Flushwithrainslots.

Notch

Notch

Using your shingle hooked blade carefully cut shingles along chalk line.

3

5

4

6

SHINGLES continued...

•Ifmorethan5"torainslotyoumustinstallanotherrowofshingles.

BACKOFSHED

Flushwithrainslots.

Topofrainslot.

CutOff.

Cut

DOOR

59

SHINGLES - DRIP EDGE

1"(2,5cm)

Install drip edge over top shingle row with 1" overhang over roof edge.

Align remaining shingles with edge of the front drip edge.

Using your shingle hooked blade carefully cut shingles on a fl at surface along the rain slots, using a chalk line for reference.

You have fi nished shingling your roof.FINISH

10

7

9

8

60

WARRANTYBackyard Storage Solutions, LLC warrants the following:1. Every product is warranted from defects in workmanship and manufacturing for one year.2. All hardware and metal components are warranted for two years.3. Trim is warranted for 15 years.4. Waferboard siding and sheathing is warranted for two years.5. SmartSide™ siding is warranted for 15 years on all Marco series buildings and 15 years on all Premier Series buildings.6. Timber series buildings’ siding and trim are warranted for 10 years.7. Solar Shed windows are warranted for 1 year.8. Cedar lumber is warranted for 15 years.9. Cedar doors and Cedar Garden Center are warranted for 10 years.10. Metal roof is warranted for 25 years.

Backyard Storage Solutions, LLC will repair, replace or pay for the affected part. In no event shall Backyard Storage Solutions, LLC paythe cost of labor or installation or any other costs related thereto. All warranties are from date of purchase. If a cash refund is paid on anaffected part, it will be prorated from the date of purchase.

CONDITIONSThe warranty is effective only when:1. The unit has been erected in accordance with the assembly instructions.2. The unit has been properly shingled and painted or stained and reasonably and regularly maintained thereafter.3. The failure occurs when the unit is owned by the original purchaser.4. Backyard Storage Solutions, LLC has received the warranty registration card within thirty (30) days of purchase and notification

of the failure in writing within the warranty period specified above.5. B

6. Drip edge and felt are installed.

ackyard Storage Solutions, LLC has had reasonable opportunity during the sixty (60) days following receipt of notificationto inspect and verify the failure prior to commencement of any repair work.

REQUIREMENTSStorage Buildings & PlayhousesTo validate your warranty, it is necessary to properly maintain your Backyard Storage Solutions, LLC unit; shingle the roof and paint or solid-colored stain the siding using 100% acrylic latex exterior product with a minimum of two (2) coats within thirty (30) days of assembly;

above all doors and all horizontal and vertical trim boards; paint and seal all exposed edges, sides and faces of SmartSide™ andwaferboard siding to include all exterior walls and all sides and all edges of doors.

Gazebos, Pergolas & Timber BuildingsTo validate your warranty, it is necessary to properly maintain your Backyard Storage Solutions, LLC unit. This includes treating all of theexposed cedar and pine surfaces on your gazebo or timber building with an exterior grade wood preservative, an exterior oil-basedsemi-transparent stain, an acrylic latex exterior paint or an acrylic latex solid color exterior stain within 30 days of assembly and as neededthereafter to maintain your warranty.

Keep vegetation trimmed away from building and make sure siding panels and trim do not come in contact with masonry or cement. Theminimum ground clearance for siding must be one half inch (½ inch) from concrete slab or two and one half inches (2 ½”) from the groundwhen building is erected or constructed on a treated wood floor kit. Water from sprinklers must be kept off unit. In no event will Backyard

events, acts or omissions beyond our control including, but not limited to, misuse or improper assembly, improper maintenance (whichleads to rot or decay) and acts of God. Backyard Storage Solutions, LLC will not be held responsible for any labor costs incurred

to construct your unit. This warranty gives you certain specific rights that vary from state to state.

CLAIM PROCEDURETo make a claim under this warranty, you can either call 1-888-827-9056 or prepare a letter. Please have ready the information below whenyou call or include the information when writing:1. The model and size of the product.2. A list of the part(s) for which the claim is made.3. Proof of purchase of the Backyard Storage Solutions, LLC item, as shown on the original invoice.4. Run code, as listed on the yellow warranty card enclosed in the product package.

Mail the above information to: Backyard Storage Solutions, LLC Attn: Customer Service 1000 Ternes Monroe, MI 48162

Limited ConditionalWarranty *

*WARRANTY TERMS MAY VARY OUTSIDE THE U.S.A.IMPORTANT: This is your warranty certificate.Please complete and mail your warranty card to properly validate your warranty.

Storage Solutions, LLC be responsible for any indirect, incidental, consequential or special damages nor for failure(s) that are caused by

eventually

caulk

16752 09/12/2012 assembly manual

Documents