1965-67 PONTIAC GTO CONDENSER WITH DRIER

021065

901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 1 OF 13

an ISO 9001:2008 Registered Company

G T O

2901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 2 OF 13

TABLE OF CONTENTS

PAGES

1. COVER 2. TABLE OF CONTENTS 3. PACKING LIST/PARTS DISCLAIMER 4. INFORMATION PAGE 5. CORE SUPPORT MODIFICATION 6. MOUNTING BRACKET INSTALLATION 7. MOUNTING BRACKET INSTALLATION CONT. 8. RADIATOR/HOOD LATCH REMOVAL & CONDENSER INSTALLATION 9. CONDENSER INSTALLATION CONT.10. HARDLINE INSTALLATION11. DRIER/SAFETY SWITCH & HARDLINE INSTALLATION12. CORE SUPPORT TEMPLATE13. PACKING LIST

3901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 3 OF 13

**BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENTPLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS,VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.

NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES

CONDENSER KIT021065

No.

1. 2. 3. 4. 5. 6. 7. 8. 9.10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.

QTY.

111441232111211111111121

PART No.

03767-VUC65980-VCB07321-VUC18249-VUB18260-VUB33134-VUI18290-VUB18125-VUB18136-VUB18359-VUB18029-VUB18154-VUB33857-VUF33858-VUF09116009116109116264305364305211079-VUS23131-VUW18308-VUB18611-VUB18151-VUB

DESCRIPTION

14 X 24 PARALLEL FLOW COND.DRIER CLAMPDRIER10-24 X 3/8 PAN HEAD SCREW10-24 NUT W/STAR WASHER3/8 & 1/2 2 HOLE GROMMET1/4-20 X 1 HEX BOLT1/4 FLAT WASHER1/4-20 HEX NUT3/8-16 X 1 HEX BOLT3/8 FLAT WASHER3/8-16 HEX NUT#6 O-RING#8 O-RINGHARDLINE 64-67 GTO #6 COND HRDLN/DRIERHARDLINE 64-67 GTO #6 CONDHARDLINE 64-67 GTO #8 COND/COMPBRKT 65-67 GTO TOP CONDBRKT 64-67 GTO BOTTOM CONDMALE BINARY SWITCH13” COMPRESSOR LEAD5/16-18 X 1 HEX BOLT5/16-18 FLAT WASHER5/16-18 NYLON LOCKNUT

4901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 4 OF 13

1965-67 GTO THIS KIT WAS DEVELOPED BASED ON THE MEASUREMENTS BELOW.

1966 GTO

1965 GTO

DRIVER SIDE PASSENGER SIDE

ENGINE SIDEOF CORE SUPPORT

18

”

27 1/4”

DRIVER SIDE PASSENGER SIDE

ENGINE SIDEOF CORE SUPPORT

18

”

27”

5901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 5 OF 13

64-67 PONTIAC

LEMANS, GTO

HARDLINE HOLE

THROUGH

CORE SUPPORT

TOP OF

CORE SUPPORT

DRILL 1 ¼”HOLE

OEM

HOLE

OEM

HOLE

BEND

OEMHOLESTOP

OF CORESUPPORT

PASSENGERSIDE

ENGINE COMPARTMENTVIEW

TEMPLATE

DRILL1 ¼”

HOLE

3/8 & 1/22 HOLE

GROMMET33134-VUI

CORE SUPPORT MODIFICATIONUSING TEMPLATE PROVIDED ON PAGE 12 CUT OUT TEMPLATE AND PLACE ON BACK SIDE OF CORESUPPORT AS SHOWN BELOW.

INSTALL 2 HOLE GROMMET.

USING A 1 1/4” HOLE SAW, DRILL HOLE IN CORE SUPPORT.

6901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 6 OF 13

INSTALL TOP MOUNTING BRACKET ON TO CONDENSER USING (2) 10-24 X 3/8 PAN HEAD SCREWS AND (2)10-24 NUTS WITH STAR WASHERS. NOTE: BRACKET MOUNTS THROUGHTHE 11TH & 14TH HOLE FROM THE LEFT SIDE OF THE CONDENSER.

TOP MOUNTING BRACKET INSTALLATION (FOR 65 GTO/LEMANS ONLY)

INSTALL TOP MOUNTING BRACKET ON TO CONDENSER USING (2) 10-24 X 3/8 PAN HEAD SCREWS AND (2)10-24 NUTS WITH STAR WASHERS. NOTE: BRACKET MOUNTS THROUGHTHE 10TH & 15TH HOLE FROM THE LEFT SIDE OF THE CONDENSER.

TOP MOUNTING BRACKET INSTALLATION (FOR 66-67 GTO/LEMANS ONLY)

#6 FITTING

#8 FITTING

#6 FITTING

#8 FITTING

BACK VIEW

BACK VIEW

(2) 10-24 NUTW/ STAR WASHER

18260-VUB

(2) 10-24 X 3/8PAN HEAD

SCREW18249-VUB

(2) 10-24 NUTW/ STAR WASHER

18260-VUB

(2) 10-24 X 3/8PAN HEAD

SCREW18249-VUB

7901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 7 OF 13

INSTALL BOTTOM MOUNTING BRACKET ON TO CONDENSER USING (2) 10-24 X 3/8 PAN HEAD SCREWSAND (2) 10-24 NUTS WITH STAR WASHERS. NOTE BRACKET MOUNTSTHROUGH THE 10TH & 15TH HOLE FROM THE LEFT SIDE OF THE CONDENSER (BACK VIEW).

BOTTOM MOUNTING BRACKET INSTALLATION

(2) 10-24 NUTW/ STAR WASHER

18260-VUB

(2) 10-24 X 3/8PAN HEAD

SCREW18249-VUB

BACK VIEW

8901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 8 OF 13

REMOVE OEM HOOD LATCH ASSEMBLY

DRAIN RADIATOR, REMOVE UPPER AND LOWER RADIATOR HOSES AND REMOVE RADIATOR.

HOOD LATCH ASSEMBLY

RADIATOR REMOVAL

INSTALL CONDENSER AS SHOWN BELOW.

CONDENSER INSTALLATION

9901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 9 OF 13

SECURE THE CONDENSER TO THE CORE SUPPORT AS SHOWN BELOW.

OEMBOLT

CONDENSER INSTALLATION CONT.

TOWARDSENGINE

HOODLATCH

ASSEMBLY

CORESUPPORT

SIDEVIEW

TOPCONDENSER

BRACKET

CONDENSER

OEMBOLTS

1/4-20 X 1”HEX BOLT

w/FLAT WASHERAND NUT

3/8-16 X 1”HEX BOLT

w/FLAT WASHERAND NUT

OEMSTUD

65GTO/LEMANS

66-67GTO/LEMANS

10901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 10 OF 13

LUBRICATE #6 O-RING (SEE FIGURE 1) AND INSTALL THE #6 CONDHARDLINE AS SHOWN.

LUBRICATE #8 O-RING (SEE FIGURE 1) AND INSTALL THE #8COND HARDLINE AS SHOWN.

HARDLINE INSTALLATION

#6 O-RING33857-VUF

#6 HARDLINECOND091161

#8 O-RING33858-VUF#8 HARDLINE

COND091162

#6 O-RING #8 O-RING

SUPPLIED OIL FOR O-RINGS

O-RING,SLIDE OVERMALE INSERT TOSWAGED LIPFIGURE 1

TWIST WITHTHIS WRENCH

HOLD WITHTHIS WRENCH

LUBRICATEO-RING

FOR A PROPER SEAL OF FITTINGS -INSTALL SUPPLIED O-RINGS AS SHOWN AND LUBRICATE WITH SUPPLIED OIL.

O-RINGMALE

INSERTFEMALE

NUT

11901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 11 OF 13

LUBRICATE (2) #6 O-RING (SEE FIGURE 1, PAGE 10) AND INSTALL THE #6 DRIER/COND HARDLINE ASSHOWN.

HARDLINE INSTALLATION

DRIER/SAFETY SWITCH INSTALLATIONMOUNT DRIER ON PASSENGER SIDE INNER FENDERWELL.

INSTALL DRIER/DRIER CLAMP TO INNER FENDERWELL USING5/16-18 x 1” BOLT W/FLAT WASHERS ON BOTTOM SIDE OFINNER FENDERWELL AND 5/16-18 NYLON LOCKNUT.NOTE: REFRIGERANT FLOW THROUGH DRIER IS IN FROMCONDENSER, OUT TO EVAPORATOR.

DRIER IN

IN

IN

FLOW

FLOWARROW

PASSENGER SIDEINNER

FENDERWELL

SAFETY SWITCH(BINARY TYPE)

11079-VUS

#6 O-RING33857-VUF

#6 O-RING33857-VUF

#6 HARDLINECOND/DRIER

091160

FLOW

12901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 12 OF 13

CORE SUPPORT TEMPLATE

65-67 PONTIACLEMANS, GTO

HARDLINE HOLETHROUGH

CORE SUPPORT

TOP OFCORE SUPPORT

CU

T A

LON

GD

OTT

ED L

INE

OEMHOLE

OEMHOLE

BEND

DRILL 1 ¼”HOLE

901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 13 OF 13

CHECKED BY:____________PACKED BY:____________

DATE:____________

NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES

CONDENSER KIT021065

No.

1. 2. 3. 4. 5. 6. 7. 8. 9.10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.

QTY.

111441232111211111111121

PART No.

03767-VUC65980-VCB07321-VUC18249-VUB18260-VUB33134-VUI18290-VUB18125-VUB18136-VUB18359-VUB18029-VUB18154-VUB33857-VUF33858-VUF09116009116109116264305364305211079-VUS23131-VUW18308-VUB18611-VUB18151-VUB

DESCRIPTION

14 X 24 PARALLEL FLOW COND.DRIER CLAMPDRIER10-24 X 3/8 PAN HEAD SCREW10-24 NUT W/STAR WASHER3/8 & 1/2 2 HOLE GROMMET1/4-20 X 1 HEX BOLT1/4 FLAT WASHER1/4-20 HEX NUT3/8-16 X 1 HEX BOLT3/8 FLAT WASHER3/8-16 HEX NUT#6 O-RING#8 O-RINGHARDLINE 64-67 GTO #6 COND HRDLN/DRIERHARDLINE 64-67 GTO #6 CONDHARDLINE 64-67 GTO #8 COND/COMPBRKT 65-67 GTO TOP CONDBRKT 64-67 GTO BOTTOM CONDMALE BINARY SWITCH13” COMPRESSOR LEAD5/16-18 X 1 HEX BOLT5/16-18 FLAT WASHER5/16-18 NYLON LOCKNUT

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