1___atos_mechanical engineering_overview_june2015 (2)
TRANSCRIPT
Mechanical Engineering
GENERAL OVERVIEW Website link Click here
Atos global figures and positioning of Engineering Services
HISTORY PRESENCE
GLOBAL SERVICES
MARKETS & SALES
27% 19% Consulting & Systems Integration
Managed Services
Big Data & Security
Cloud & Enterprise Software
Solutions
Engineering Services
31% 23%
Engineering Services
Engineering Services, and integrated offer with Global Competence Centers
1) Mechanical Engineering Resources
Mechanical Engineering
Embedded Software
Command & Control
860+ Global Internal Workforce
Back Office (global delivery)
Front Office (ramp-up as needed)
Spain1)
150+FTE
Mechanical Engineering Services General overview
DESIGN (CAD)
ANALYSIS (CAE)
MANUFAC-TURING Support
TESTING Support
METHODS & TOOLS
Pro
ject M
an
ag
em
en
t
EN 9100
ISO 9001
ISO 14001
ISO 27001
ISO 20000
• Since 1997 delivering Mechanical Engineering services for Space, Aeronautics, Energy-Industry, Automotive and Mobility
• Design office in place, with international delivery teams
• Flexible model according to SoW maturity: fixed price, service catalogue, technical assistance.
• Engineering profiles: MSc/PhD in Mechanical, Aerospace, Materials, Physics, Naval, Industrial.
DESIGN ANALYSIS
TESTING MANUFAC-
TURING
PROCESS, METHODS &
TOOLS
Integrated Engineering
Services
Drawings
Detail Design
Conceptual
Design
Harness
installation
Piping Design
Structural
Analysis Thermal & Fluids
dynamics Multi-
Physics
Multi-Body
Hydrodynamics
End-to-end engineering for complex products
Materials
Characterization
Test definition
Data acquisition,
& correlation
Virtual Testing
Specific IT
(HPC, PLM, SaaS)
Software
development
and support
Processes
& Methods
Manufacturing
Jigs&Tools
Mechanical
Reparations
Transportation
tooling & logistics
Modifications
& Retrofits
Additive
Manufacturing Manufacturing
simulation
3DScan
(reverse eng.)
Real time
tests & data
mining Artificial
Vision
Mechanical Engineering Services … more than 15 years of experience and growth
1997
Start of Mechancial Engineering services
1st project with EADS Casa Espacio
2002 2000 2005 2009 2012 2015
Setup our DESIGN and PROJECT OFFICE with engineering SW, HW and Coms.
Started working under fixed price models, including new customers (Alstom, CAF, Talgo, ThyssenKrupp…)
Started working for Airbus providing Manufacturing Engineering support (MRB)
First projects with the European Space Agency on thermo mechanical domain
2014
Obtained EN9100 Certification
Started working for Airbus Stress Methods & Tools
Launched projects on aero-engines for ITP-RollsRoyce
Started working in transnational projects, with multicountry delivery
Consolidation of technical domain areas and multi-domain approach
First multi-million multi-year contract (A350 Rear Fuselage)
First project for crash simulation for Seat-VW Group together with ESI Group
Setup Nearshore Development Center for Airbus, with global delivery
Partnership with Principia SAS for Oil&Gas engineering sector
Initiated research on 3DPrinting and Additive Manufacturing technologies
Space Aeronautics Railway / Mobility Energy / Industrial Automotive
Consolidation of Nearshore delivery model for new customers (ContiAuto, Principia)
Launched several research lines on Additive Manufacturing for metals (Al, Ti, Steel alloys…)
Our project oriented organization with defined technical domains
ACTIVE PROJECTS
DIRECTOR Mechanical Engineering
TECHNICAL DIRECTOR
OPERATIONS Manager
CONTROLLING BUSINESS develop.
H.O. Consulting & Systems Integration - Solutions
Project 1
Project Manager Technical Experts Technical Team
Infrastructures Responsible
QUALITY, H&S Representative
Finance Markets & Sales
IT & Security Innovation and Scifientific Com
VP Global Engineering Services
Project 2
Project Manager Technical Experts Technical Team
Project 3
Project Manager Technical Experts Technical Team
Project N
Project Manager Technical Experts Technical Team
RESEARCH AND TECHNOLOGY
RESEARCH Coordinator
STRUCTURE DESIGN
SYSTEMS DESIGN
CONTROL CONFIG.
STATIC STRESS
FATIGUE ANALYSIS
NON LINEAR FEA
THERMAL ANALYSIS
FEM MODELS
TESTING
MATERIALS
TECHNICAL SKILLS AND MEANS Mechanical Eng. Resources Breakdown
Static Analysis
40
Finite Element
Modeling 16
Non Linear &
Crash
12
Fatigue & Damage
Tolerance
15
Material
properties
3
Testing support
5
Aerodynamics
2
Acoustics
2
Test data analysis
and DB (SW dev)
21
Structure Design
30
10
Interiors and Systems design
Complementary, for some domains we already have agreements in place to extend our capabilities. Eg:
• For Aerodynamics and Acoustics, ESI Group (editor of Openfoam and VA-One)
• For Test Benches, VTI, University Carlos III and INTA.
• For Composite Manufacturing, Guimar (manufacturer of Talgo Meca interiors and aerospace panels)
• For Material Research (eg: Additive Manufacturing), AIMME and AIMPLAS technology centers.
This graph shows current core domain of our engineers. Commonly our profiles have skills in more than one domain
(eg: Static + FEM + Non Linear, or Material + Testing + Fatigue)
Atos in action Examples in which our team has…
… performed the virtual test simulation of the crash impact for SEAT Ibiza, (Euroncap test)
… designed, calculated, tested and manufactured the roof fairing for ALSTOM TAV S-104
… designed and calculated the rear fuselage aerostructure of the new AIRBUS A350
… setup the Nearshore Development Center for AIRBUS Eng. Structural Analysis org.
… designed and calculated structures and and systems for ASTRIUM satellites and antennas.
… analyzed corrosion failures in alloy wheels & brakes, and trained SRT engineers
… re-designed and optimized electronic gas pedals for CONTI-AUTO, and performed FMEA analysis
… designed, calculated, tested and manufactured a crash impact device for TALGO USA
…perform offshore O&G topside blast analysis with PRINCIPIA to detect critical topside area
… designed and calculated an elevator maintenance platform and balaustrade for THYSSEN
… calculated and optimized solar panel structures, grounding and fields for GRANSOLAR
… designed and calculated the partition wall between the cockpit and cabine of CAF ATPRBrava
Automotive
Aerospace
& Defence
Railway
& Mobility
Energy
& Industry
Top leading companies trust on us …
logo in grey = Atos customer in other non-Mechanical area
Automotive
Aerospace
& Defence
Railway
& Mobility
Energy
& Industry
11
Engineering specific available means Ensuring flexibility and capacity
Customer environment
Engineering HW CPD
Supplier VPN access
>200 CAX Workstations Multi-site connected network Remote conferencing systems
Secured data transfer FTS
High security control (certified) Reduntant data backups Dedicated CAE servers HPC with 17.600 cores
Engineering Software
CATIA v5/v4 (Dassault) NX, I-DEAS (Siemens) PRO-ENGINEER (PTC) WINDCHILL PDMLink (PTC) ENOVIA-VPM (Dassault)
CAD
Custom SW: ISAMI Linear: NASTRAN, ANSYS NLFEA: ABAQUS, PAMCRASH, ADAMS Pre-post: PATRAN, HYPERMESH Thermo fluids: FLUENT, NX, Openfoam, NX TMG, ESATAN Optimization: OPTISTRUCT
CAE
Python, Visual Basic, C++, Java, Fortran, .ksh. Caesam SDK, Abaqus, PCL Excel macros, in-house tools
CODE
110010100011011001
High Performance Computing
Research and Technology Additive Manufacturing research examples
LIGHTWEIGHT METALS – ADDITIVE MANUFACTURING
7th European Framework R&D Predictive Maintenance system, supported by Additive Manufacturing technology in metals ATOS, Lufthansa Technik, University of Padeborn, Boeing…
ATOS Scope of research: • Requirements statement • Predictive Maintenance system • Mechanical performance simulation • Failure mode prediction for both standard and new 3-D printed parts • Concept validation: assure that airworthiness certification requirements
are met (high level requirements) • Evaluation of technologies SLM: Selective Laser Melting (mainly for steel
alloys) and EBM: Electron Beam melting (mainly for Titanium alloys)
http://www.rep-air.eu/
FoF (Factories of Future) Horizon 2020
Improve the use of material and performance through CAE and AM technologies ATOS, Fraunhofer, Aernnova, Fiat, AIMME ..
ATOS Scope of research: • Additive manufacturing design constraints analysis • New polymers and fiber reinforced materials research • Multi-material research (interface properties) • Enhance CAE optimization tools with previous opportunities and
constraints
Consulting, Engineering, Lean, Business, Market Analysis, BI
Consulting, Engineering, S.Integration (macro), App.Manag, Security, Lean
Research and Technology Additive Manufacturing areas of interest
13
Consulting, Engineering, InnovationWS, SW Dev, Testing, S.Integration (micro)
Consulting, Engineering, InnovationWS
(Roland Berger AM report) Type of service / business Affected technologies
Engin
eeri
ng
PLM
MES
ERP/S
CM
Clo
ud
B.D
ata
& S
ec
HPC
Our Customers challenges
Atos added value
Business+Technology Integration
Research of transport infrastructures using composite materials ATOS, Fraunhofer, Acciona, A.Composites, Dresden, I.F. VERBUNDWERKSTOFF…
Investigation on ATM automation by using UAVs ATOS, Boeing, Aernnova, GMV, Iberia, ISDEFE…
Propeller Light Airship Freighter Definition of the overall size and architecture of the airship in terms of Helium volume, rough internal structure, control surfaces and required propellers. ATOS, ESI Group, Bucharest Univ, Aerospace Polythechnic Madrid
Achieve a lighter and more resistant intermodal transportation system that allows Increase in the payload, reduction of fuel consumption, increase competitiveness increasing efficiency, reduce environmental impact ATOS and Univ. C.Leon, European Funds for Regional Development
COMPOSITE STRUCTURES
Research and Technology Composites research examples
Atos, the Atos logo, Atos Consulting, Atos Worldline, Atos Sphere, Atos Cloud and Atos WorldGrid
are registered trademarks of Atos SA. June 2014
© 2014 Atos. Confidential information owned by Atos, to be used by the recipient only. This document, or any part of it, may not be reproduced, copied, circulated and/or distributed nor quoted without prior written approval from Atos.
Thank you For extended information on your sector, your company, or specific services for your domain, please send an email to:
[email protected] Mechanical Engineering Business Development