2-5-10 rev 11. slides guide discussion inform about recent progress summarize make vs. buy...
TRANSCRIPT
Slides guide discussion Inform about recent progress Summarize make vs. buy options
◦ Aligning◦ Labeling
Discuss next steps Prepare for next week’s detailed design
review
Rev 1 2
• Based on a given number of minutes per day, 5 days a week, for two years
• Does not include benefits and other costs associated with employees
• 10% IRR• Flipper and aligner estimate based on
repurposing two employees• Flipper, aligner and labeler estimate based
on repurposing four employees• Total cost for 2 lines
Rev 1 3
# Minutes/DayReplace Flipper and Aligner
(-R3 from each line)
Replaces Flipper, Aligner and Labeler (-2 R3 from
each line)
500 $89,000 $178,000
541 $96,000 $193,000
Rev 1 4
Outside vendor to supply conveyor system
Possible Vendors:◦ Kleenline Corporation◦ Lipe Automation
Lead Time: Unknown Capabilities: Full/Half-width
product Cost: Unknown
Rev 1 7
Electric Linear Actuators are triggered by object detection beam.
Sliding pusher-plate contacts product and gently pushes to center of conveyor.
Logic controller allows for use on all product lines.
Products end up in single file line, to safely continue through x-ray detection.
Very compact system
Rev 1 8
Pusher System has marginal impact on space constraints
Variable speed twin belt conveyor system
Rev 1 9
Rev 1 13
304SS flipper tray◦ .090”-.105” Thick, Material Cost approx $60-$150
SS wash down type cylinder, 1 1/16” diameter, 3.5” travel◦ McMaster 6239K155, approx $135
Prevents jams Gate opens to allow
single piece to advance Gate closes while piece
is flipped Rotational actuator
controls motion
Rev 1 14
Design considerations◦ Guides to keep product centered◦ Mounting solution for system◦ Utilizing smaller diameter conveyer system to
save vertical space◦ 6.5” vertical change, 14” Length
Flip tray construction out of aluminum for prototype?
Rev 1 15
Algorithms for camera processing written, not yet coded
Tentative price structure for camera system devised, available upon request
In contact with Cal-Pak to create an all-in-one locator and labeler system
Rev 1 17
1. Automatic labeler1. Outsource2. Recommend MSD follow-up project3. Complete as much as possible
2. Label assist1. In-house
Rev 1 18
Cost: TBD Benefits
◦ Current labor required to hand label product can be reallocated
◦ Increased speed Potential Problems
◦ Does not rotate to align labels as required by this application, this feature would still need to be developed
◦ Air pressure would need adjusting
◦ Enclosure?
Rev 1 19
Cost: ~$660 Benefits
◦ Improves speed of labeling
◦ Fast implementation◦ Ergonomic
improvement? Shortfalls
◦ Does not allow for complete reallocation of required labor
Rev 1 20