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Abteilung/Name Projektname 03.05.23 1
AUTOMATED MANUFACTURING TECHNOLOGY
@
Worcester Polytechnic Institute
MARCH 2006
Abteilung/Name Projektname 03.05.23 2
aerospace automotive chemical processing computers communications electronics health care machine tools and others that involve mechanical, electronics systems engineering with computer interfacing.
Electronic fuel injection
Photocopiers
ABS-brake system
Micropumps (Medical)
Video cameras
Photocopiers
Mechatronic technology is everywhere...
Abteilung/Name Projektname 03.05.23 3
Mechatronic Systems
Definition of Mechatronics
Mechatronics is often defined as a way of thinking or method and not as a technology:
"Mechatronics is the synergistic combination of precision mechanical engineering,
electronic control and systems thinking in the design of products and processes"
(From "Mechatronics, Electronics in products and processes" Bradley, Dawson et. al, Chapman and Hall Verlag, London 1991)
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How can we define Mechatronics?
MechanicalEngineering
Electronics
Informatics
Common definition:
MechanicalElectronics
Informatics
Mechatronics
More precise...
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Mechatronics is much more than a simple combination of 3 technical fields it is a way of thinking for which teamwork is essential
Training must therefore address technical competence personal competence team competence in order to fulfill the demands placed by Mechatronics
MechatronicsMechatronicsMechanicalElectronics
Informatics
Personal and team skills
Mechatronics
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Automation Pyramid - Basic
• Basics:• Mathematics,• Physics,• Electricity,• Electronics
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Automation Pyramid - Technology Training
• Technologies:• Pneumatics,• Hydraulics,• Sensors,• PLC• Fieldbus• Electric Drives
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Automation Pyramid - Automation and Mechatronics• Systems:• Commissioning• Troubleshooting• Programming• Planning• Organizing• Teamwork
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Automation Pyramid - Factory Automation & Logistics
• Processes:• Cell Controller• ERP• MES• Logistics
ERP: Enterprise Resource ProgramMES: Manufacturing Executive Software
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Bridge the Gap between Virtual and Reality
• Simulate actual machine operation while guaranteeing safety of students and equipment.
• Troubleshooting mode allows the instructor to introduce faults and track student progress as they “repair” the machines.
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Turn your Machining program into a Manufacturing Facility
• Show how modern factories use CNC machines to make parts• Teach automated assembly procedures• Incorporate logistic control and order processing
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Training Concept
CIM System for Hands-on Training
78910
111
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15LAN
Simulation for Technology Learning
E-Learning for Basic Training(from any remote site: home, school,
industry)
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Blended Learning Scenario
Example using one station of the system
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WBT Mechatronics
Mech. Assistant
WBT Project planning
WBT Information acquisition
WBT Pneumatics
WBT Electro-pneumatics
WBT Field bus technology
WBT Sensors
Blended Learning Scenario – Example of 1 Station
E-Learning contentsFor Distributing Station
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Blended Learning Scenario – Example of 1 Station
Simulation with FluidSimFor Distributing Station
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Blended Learning Scenario – Example of 1 Station
DistributionStation
Learning with SoftwareBefore Hands-on Training with the Hardware
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Blended Learning Scenario – Example of 1 Station
PLC Training with COSIMIR PLCFor Distributing Station
Abteilung/Name Projektname 03.05.23 18
Blended Learning Scenario – Example of 1 Station
Hands-on Training
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Multi FMS: Modular and Flexible Training System
2Processing
1 Single
3Manufacturing
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Blended Learning Scenario
Example with several MPS stationsSimulation software of the MPS line
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Blended Learning Scenario
Simulation software duplicates actual factory system
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