2 problem solvers and specialty tooling tt 2010
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©2008 Mate Precision Tooling1
Problem Solvers and Special Tooling TTT
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©2008 Mate Precision Tooling
•Max. thickness 2.7mm
•Rib width ~22 mm (fix)
•Max. height 3.7mm incl. thickness
Mate RollerBallMate RollerBall™™
Ribs
Offsets
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©2008 Mate Precision Tooling
Mate Rollerball™
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©2008 Mate Precision Tooling
Rollerball ExampleRollerball Example
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©2008 Mate Precision Tooling
Mate’s Rollerball®
Detail ouside corner Roller Ball Beading
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©2008 Mate Precision Tooling
Rollerball® Beading in 1mm mild steel
Detail inside corner Roller Ball Beading
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©2008 Mate Precision Tooling7
• Punching processes frequently cause burrs on sheet metal parts
• Removing burrs requires secondary operations
– Performed manually
– Use specialized equipment
• Rollerball Deburr™ eliminates these secondary operations right at the turret
• Available in Ultraform B Station and Trumpf
Mate Rollerball DeburrMate Rollerball Deburr
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©2008 Mate Precision Tooling8
• Takes advantage of Mate’s Rollerball™ technology
• Uses extended programming capabilities of punch presses that can operate in the x and y axis with the ram down
• Pushes the burr away and creates a radius on the side of the part
• Can be used in combination with EasySnap to get a burr- free product
Mate Rollerball DeburrMate Rollerball Deburr
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©2008 Mate Precision Tooling9
ROLLERBALL DEBURR TOOLROLLERBALL
DEBURR TOOL
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©2008 Mate Precision Tooling
Mate Sheetmarker™Mate Sheetmarker™
Three Springs, Two points (120&150) allow control of depth and width of the line scribed
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©2008 Mate Precision Tooling
Mate Sheetmarker™
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©2008 Mate Precision Tooling
Sheetmarker™ Work Examples
P127389Z
P127389ZXYZ Company
XYZ Company
Available For:
Thick Turret
114
Nova
Salvagnini
Can be run at up to 90 m / min
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©2008 Mate Precision Tooling
Score Plastic Protection for removal before laser cutting or fabrication ( bending lines etc.)
Cuts trough the protective plastic film without leaving any marks on the metal surface .
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©2008 Mate Precision Tooling
Mate EasyMarkMate EasyMarkSprings: 3 Types to beused for diamond orBrass Inserts
Spacer: Use for dead weight on top
of InkMarker
Punch: for installing and removing inserts
Ink Marker pen Insert Holder 3 Inserts (2 diamond, 1 brass)
Allen Wrench: for installing and removing inserts
Die: Used forSheetMarker and InkMarker
Spacer: Use withSheetMarker
A-station Holder
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©2008 Mate Precision Tooling
Mate EasyMarkMate EasyMarkApplications with Inkmarker Pen
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©2008 Mate Precision Tooling
Mate SnapLockMate SnapLock™™
Self-locking spring loaded tab
Eliminates spot welding, riveting or fastening with threaded hardware
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Mate SnapLockMate SnapLock™™
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©2008 Mate Precision Tooling
Mate SnapLockMate SnapLock™™
The self-locking spring loaded tab eliminates a secondary operation as spot welding, riveting or fastening with threaded hardware
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Mate SnapLockMate SnapLock™™
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©2008 Mate Precision Tooling
V-line stencil from both sides creates snap-line
USE: better than microjoint – can be snapped-off
TYPICAL APPLICATION:
– Material thickness from 1.0mm thick to 1.5mm MS and SS, and 2.0mm ALU
– Tool dedicated for 1 thickness only
– Max. recommended length 300mm
Mate EasySnapMate EasySnap™™
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©2008 Mate Precision Tooling21
Mate EasySnapMate EasySnap™™
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©2008 Mate Precision Tooling22
Mate EasySnapMate EasySnap™™
Making short bends on a press is now possible with an EasySnap
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©2008 Mate Precision Tooling23
Square shearbutton micro-joint gives smooth edge
Square ShearbuttonSquare Shearbutton
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©2008 Mate Precision Tooling
24
Complex bending made easy
V-line stencil creates line of weakness
Allows subsequent bending by hand
Suitable for MS or SS < 1.50mm and Al < 2.00mm
Maximum recommended length 300mm
Available for all tooling styles
Before punching.
After punching with EasyBendT.
Hand bend along bend line created with EasyBend™
Component after hand bending.
Mate EasyBendMate EasyBend™™
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©2008 Mate Precision Tooling
Mate HexLockMate HexLock™™
Fastener Retention System
Provides a method of retaining common threaded fasteners
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©2008 Mate Precision Tooling
MATE WEBTOOL
- Produces reinforcement ribs with a hexagonal design- Allows to use thinner material and save material cost, yet maintaining the same strenght in the product.
Save on material cost
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Special ToolsSpecial Tools
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©2008 Mate Precision Tooling
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©2008 Mate Precision Tooling
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©2008 Mate Precision Tooling
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©2008 Mate Precision Tooling
Heel Tool for sheet trimming Heel tool for corner notchingHeel Tools
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©2008 Mate Precision Tooling
Non Slugfree Heel
Corner notching in 3mm Hot Rolled Steel
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When sheet marking is a problem …
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©2008 Mate Precision Tooling
Ultra Light™Ultra Light™
Recommend for thin or decorative material
Benefits:
Eliminate sheet marking
Improve finished appearance
Reduce noise levels
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©2008 Mate Precision Tooling
Spring Canisters A & B Ultra Light™
Spring Canisters A & B Ultra Light™
A Station:
70% of std.
B Station:
60% of std.
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ULTRA / TTStandard Stripping Force
C - Station = 28,7 KN D & E Station = 46,9 KN
Sheet marking problems in sensitive material ?Looking for less noise and less vibrations?
(Based on 6,4mm material thickness)
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©2008 Mate Precision Tooling
Ultra Light™ Spring - Casette Solves Sheet marking Problems in Sensitive Material !
Remove Belleville springsfrom the assembly (C -, D – and E -)
Replace with Ultra LightCoil spring cassette and adjust Stripping force stepless
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©2008 Mate Precision Tooling
•Gold Springs reduce stripping- force by 25%
•Red Springs reduce stripping- force by 50%
•Blue Springs reduce stripping- force by 75 %
Ultra Light™ Cassette--3 Sets Of Springs
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©2008 Mate Precision Tooling
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©2008 Mate Precision Tooling
Extrusion Tool Pre-pierce and FormExtrusion Tool Pre-pierce and Form
Having Problems when forming in thick material or stainless steel?
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Always specify if used in an up - forming – or standard station!!
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©2008 Mate Precision Tooling
Note: Please , always specify if used in an up-forming or normal station!
Forming up operation,Punch has Gripper Line,Power Max Die
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©2008 Mate Precision Tooling
Forming down operation,Stripping springs are used for gripper line (in UltraTEC stripper)
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©2008 Mate Precision Tooling
Problems with shavings filling up the forming die? The solution is to use a Mate/Strippit style TT Forming die
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©2008 Mate Precision Tooling
Closed design has moreSpring force
Open design lets out shavings and debris
Mate Forming die – standard design
Mate Forming die – Strippit design
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©2008 Mate Precision Tooling
When die breakage is a Problem
Use the the Mate ”Dog Bone” die with special designed key slots
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©2008 Mate Precision Tooling
Make Straight Walled HolesWithout Drilling
Make Straight Walled HolesWithout Drilling
Finished hole size is the starting point. Order Punch for Hit #2 to the finished hole size. The punch for Hit #1 equals finished hole size less 20% of material thickness. The die size equals finished hole size plus 0.1mm.
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©2008 Mate Precision Tooling
Precision ShavingPrecision Shaving
Shaving SlugPrecision shaving with 2 tools
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Special SolutionSpecial Solution
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©2008 Mate Precision Tooling
Special SolutionSpecial Solution
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©2008 Mate Precision Tooling
Special SolutionSpecial Solution
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Special DB nibble adapter
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D – B Adapter for high speed operation
D – B Adapter for high speed operation
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Material
Aluminum
Mild Steel
Stainless Steel
Punch to Material Ratio
0.75 to 1 (Fully Guided 0.5 to 1)
1 to 1 (Fully Guided 0.75 to 1)
2 to 1 (Fully Guided 1 to 1)
Small Diameter or Narrow Holes
Small Diameter or Narrow Holes
Use Fully Guided to punch small dia.or narrow holes
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Saves up to 85.0 mm of sheet
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©2008 Mate Precision Tooling
B Fully GuidedB Fully Guided
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©2008 Mate Precision Tooling
•Precision Ground Guide ID
•Precision Ground Stripper OD
Fully Guided Construction
•0.04mm Total Clearance Between Stripper And Punch (0.02mm/side)
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©2008 Mate Precision Tooling
Slug Free Light™ DieSlug Free Light™ Die
Improve piece part quality
Reduce broken tools
Increase grind life
Recommend for Punching Thin Material where die clearance is less than .008”(0.20mm)
Slots cut into die wall create protrusions on the slug to help eliminate slug pulling.
Prevent Slug pulling in stainless steel with plastic film
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©2008 Mate Precision Tooling
Slug Free Light™ DiesSlug Free Light™ Dies
Material Type Recommended Material Maximum
Stainless Steel 0.031”(0.80mm)
Mild Steel 0.039”(1.00mm)
Aluminum 0.047”(1.20mm)
For Thin Materials:
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©2008 Mate Precision Tooling
Enumerator™Enumerator™
Sequential numbering tool
Six numbers – up to 0.118(3.00) high
No software required.
Two Modes
– Fixed number
– Sequential number
Thick Turret 3-1/2” D station
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©2008 Mate Precision Tooling
Tool Maintenance Convenience ItemsC- E Thick Turret Guide
Stand Torque wrench Lower Unit Forming Tool Fixture
T - handle
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Thank You !
Mate Precision Tooling P. L . 2004