20 & 30 series combine inspection - be...

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W.O. # ______________________________________________ DATE _______________________________________________ MODEL ____________________________________________ TECHNICIAN SIGNATURE _______________________________ P.I.N. __________________________ HOURS ______________ CUSTOMER NAME _____________________________________ ADDRESS ____________________________________________ CITY, STATE, ZIP ______________________________________ PHONE _____________________________________________ CUSTOMER SIGNATURE ________________________________ 20 & 30 SERIES COMBINE INSPECTION CASE IH CUSTOMIZED MAINTENANCE INSPECTION CHECKLIST ITEM # COMMENTS SAFETY EQUIPMENT 1. Seat Belt 2. Warning/Flashers, Turn Signals, Beacons 3. Decals, SMV 4. Horn, Back-up Alarm 5. Turn Brakes and Pedal Interlock 6. Feeder Lift Safety Lock 7. All Shields in Place 8. Reflectors 9. Mirrors FEEDER HOUSING 10. FRT Feeder Chain Slats & Links 11. FRT Upper Sprocket Strippers 12. FRT Feeder Chain Drive Sprockets 13. FRT Feeder Upper/Lower Pivot Seal 14. FRT Feeder Drum Stops, Pivot Area, Bearings 15. FRT Feeder Chain Tension (Spring) 16. CAB Feeder Reverser/Operational 17. FRT Rock Trap Adjustment 18. Check Feeder Slip Clutch Torque (Radial Pin or Friction) ROTOR ASSEMBLY 19. FRT Impeller Blades & Wear Bars 20. FRT Transition Cone & Vanes 21. FRT Rotor Front Bearing & Casting 22. LRS Rasp Bars, Separator Bars, Kickers and Supports 23. Rotor Skin Damage ROTOR CAGE MODULES 24. LRS Remove/Inspect/Clean Modules ROTOR CAGE MODULES (CONT.) 25. LRS Module Retainer Hardware 26. LS Check Adjuster & Anchor 27. LRS Check Rotor Cage: Crack or Distortion 28. RS Check Vanes GRAIN PAN 29. LRS Grain Pan Material Build-Up 30. LRS Check Seals and Hanger Bushings 31. LRS Cracks, Warpage or Misalignment CHAFFER/SHOE SIEVES 32. BAC Accumulation: Material Between Fingers 33. BAC Cracks, Warpage or Misalignment 34. LRS Check Seals and Hanger Bushings – Verify LH and RH Openings 35. BAC Check Sieve Adjustment Linkage 36. LRS Check Cleaning System Self Leveling Rollers/Bushings CLEANING FAN 37. LRS Fan Blade to Housing Clearance 38. LRS Check Cleaning Fan Duct & Vanes for Material Build-up and Damage 39. LRS Fan Blades 40. RS Check Hydraulic Motor for Leaks CLEANING FAN (CONT.) 41. RS Transducer Positioning & Wire Routing 42. LRS Clean Fan Blades DISCHARGE AREA 43. BAC Discharge Beater: Cracks, Wear Pan Adjust 44. BAC Straw Chopper: Blade Wear & Adjust 45. BAC Straw Spreader: Worn/Missing Spreader Bats 46. BAC Straw Spreader: Motor for Leaks 47. BAC Check Spreader Distribution Bars/Cracks 48. BAC Spreader Assembly Latching Hardware/Chaff Pan Rollers 49. LS/RS Check Chopper Shaft Side Panel Seals 50. LS/RS Check Chopper/Beater Shaft Bearings and Shift Collar GRAIN/TAILINGS AUGERS/ELEVATOR 51. RS Clean Auger Troughs 52. BAC Auger Flights for Cracks or Bending 53. RS Elevator Flights, Sprockets & Chain 54. RS Elevator Bearings 55. TOP Elevator Heads for Wear 56. RS Locking Collars, Drive Hubs, Set Screws 57. RS Check/Adjust Slip Clutch 58. RS Tailings Processor GRAIN TANK/UNLOADER SYSTEMS 59. TOP Flighting on Cross Over, Unload and Inclined Augers 60. TOP Grain Tank, Leaks 61. TOP Position 2 Lower Auger Covers – Even Unloaded 62. TOP Check Grain Tank Extension Corner Seals ELECTRICAL SYSTEM – CAB CHECK 63. Lights 64. Turn Signals/Flashers 65. Audible Alarms 66. CVT Speed Changes 67. 2-Speed PRA 68. Variable Rotor Dr. 69. Variable Fan Speed 70. Charge Circuit Voltage 71. Cranking Circuit Amp. Draw 72. Electrical Fuel Pump 73. Display Function SSM/Lights 74. Air Conditioning 75. Reel Lift 76. Reel Speed 77. Header Lift 78. Unloader Swing 79. Auto Header Control A B C S A B C S A B C S A B C S 1 of 2 This information is only for the purpose of suggesting possible repair or treatment of equipment. Any remedy will be limited to the amount of the inspection fee. Dealer makes no expressed or implied warranties, and disclaims any incidental or consequential damages. PM-16280 1/13 A CRITICAL – MUST REPAIR B OPERATIONAL – SIGNS OF WEAR C OK S PASSED INSPECTION – SERVICE PROVIDED

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Page 1: 20 & 30 SERIES COMBINE INSPECTION - BE …beredandready.com/pdfs/E2899-PS-Combine-Inspection...23. Rotor Skin Damage ROTOR CAGE MODULES 24. LRS Remove/Inspect/Clean Modules ROTOR CAGE

W.O. # ______________________________________________

DATE _______________________________________________

MODEL ____________________________________________

TECHNICIAN SIGNATURE _______________________________

P.I.N. __________________________ HOURS ______________

CUSTOMER NAME _____________________________________

ADDRESS ____________________________________________

CITY, STATE, ZIP ______________________________________

PHONE _____________________________________________

CUSTOMER SIGNATURE ________________________________

20 & 30 SERIES COMBINE INSPECTIONCASE IH CUSTOMIZED MAINTENANCE INSPECTION CHECKLIST

ITEM # COMMENTS

SAfETY EqUIPMENT1. Seat Belt2. Warning/Flashers, Turn Signals, Beacons3. Decals, SMV4. Horn, Back-up Alarm5. Turn Brakes and Pedal Interlock6. Feeder Lift Safety Lock7. All Shields in Place8. Reflectors9. Mirrors

fEEDER HOUSING10. FRT Feeder Chain Slats & Links11. FRT Upper Sprocket Strippers12. FRT Feeder Chain Drive Sprockets13. FRT Feeder Upper/Lower Pivot Seal14. FRT Feeder Drum Stops, Pivot

Area, Bearings15. FRT Feeder Chain Tension (Spring)16. CAB Feeder Reverser/Operational17. FRT Rock Trap Adjustment18. Check Feeder Slip Clutch Torque (Radial Pin or Friction)

ROTOR ASSEMBLY19. FRT Impeller Blades & Wear Bars20. FRT Transition Cone & Vanes21. FRT Rotor Front Bearing & Casting22. LRS Rasp Bars, Separator Bars,

Kickers and Supports23. Rotor Skin Damage

ROTOR CAGE MODULES24. LRS Remove/Inspect/Clean Modules

ROTOR CAGE MODULES (CONT.)25. LRS Module Retainer Hardware26. LS Check Adjuster & Anchor27. LRS Check Rotor Cage: Crack

or Distortion28. RS Check Vanes

GRAIN PAN29. LRS Grain Pan Material Build-Up30. LRS Check Seals and Hanger

Bushings31. LRS Cracks, Warpage

or Misalignment

CHAffER/SHOE SIEvES32. BAC Accumulation: Material

Between Fingers33. BAC Cracks, Warpage

or Misalignment34. LRS Check Seals and Hanger

Bushings – Verify LH and RH Openings

35. BAC Check Sieve Adjustment Linkage

36. LRS Check Cleaning System Self Leveling Rollers/Bushings

CLEANING fAN37. LRS Fan Blade to Housing

Clearance38. LRS Check Cleaning Fan Duct

& Vanes for Material Build-up and Damage

39. LRS Fan Blades40. RS Check Hydraulic Motor

for Leaks

CLEANING fAN (CONT.)41. RS Transducer Positioning

& Wire Routing42. LRS Clean Fan Blades

DISCHARGE AREA43. BAC Discharge Beater: Cracks,

Wear Pan Adjust44. BAC Straw Chopper:

Blade Wear & Adjust45. BAC Straw Spreader: Worn/Missing

Spreader Bats46. BAC Straw Spreader:

Motor for Leaks47. BAC Check Spreader Distribution

Bars/Cracks48. BAC Spreader Assembly Latching

Hardware/Chaff Pan Rollers49. LS/RS Check Chopper Shaft Side

Panel Seals50. LS/RS Check Chopper/Beater

Shaft Bearings and Shift Collar

GRAIN/TAILINGS AUGERS/ELEvATOR51. RS Clean Auger Troughs52. BAC Auger Flights for Cracks

or Bending53. RS Elevator Flights, Sprockets

& Chain54. RS Elevator Bearings55. TOP Elevator Heads for Wear56. RS Locking Collars, Drive Hubs,

Set Screws57. RS Check/Adjust Slip Clutch58. RS Tailings Processor

GRAIN TANk/UNLOADER SYSTEMS59. TOP Flighting on Cross Over,

Unload and Inclined Augers60. TOP Grain Tank, Leaks61. TOP Position 2 Lower Auger

Covers – Even Unloaded62. TOP Check Grain Tank Extension

Corner Seals

ELECTRICAL SYSTEM – CAB CHECk63. Lights64. Turn Signals/Flashers65. Audible Alarms66. CVT Speed Changes67. 2-Speed PRA68. Variable Rotor Dr.69. Variable Fan Speed70. Charge Circuit Voltage71. Cranking Circuit Amp. Draw72. Electrical Fuel Pump73. Display Function SSM/Lights74. Air Conditioning75. Reel Lift76. Reel Speed77. Header Lift78. Unloader Swing79. Auto Header Control

A B C S A B C S A B C S A B C S

1 of 2

This information is only for the purpose of suggesting possible repair or treatment of equipment. Any remedy will be limited to the amount of the inspection fee. Dealer makes no expressed or implied warranties, and disclaims any incidental or consequential damages. PM-16280 1/13

A CrITICAL – MUST rEPAIr

B OPErATIONAL – SIgNS Of wEAr

C OK

S PASSED INSPECTION – SErvICE PrOvIDED

Page 2: 20 & 30 SERIES COMBINE INSPECTION - BE …beredandready.com/pdfs/E2899-PS-Combine-Inspection...23. Rotor Skin Damage ROTOR CAGE MODULES 24. LRS Remove/Inspect/Clean Modules ROTOR CAGE

W.O. # ______________________________________________

DATE _______________________________________________

MODEL ____________________________________________

TECHNICIAN SIGNATURE _______________________________

P.I.N. _________________________ HOURS ______________

CUSTOMER NAME _____________________________________

ADDRESS ____________________________________________

CITY, STATE, ZIP _____________________________________

PHONE _____________________________________________

CUSTOMER SIGNATURE ________________________________

20 & 30 SERIES COMBINE INSPECTIONCASE IH CUSTOMIZED MAINTENANCE INSPECTION CHECKLIST

ITEM # COMMENTS

ELECTRICAL SYSTEM – CAB CHECk (CONT.)80. Auto Feeder Cut-off81. Feeder Reverser82. Shaft Speed Monitor83. Grain Loss Monitor84. Neutral Start Switch85. MFH86. Transmission Gear Position

Indicator87. Clean & Check Chassis Grounds

BELTS & CHAINS88. Check Operation & Function

of UD+ Belts and Chains89. RS Tailings Processor Belt90. RS Grain Elevator Conveyor Chain91. RS Grain Tank Discharge

Drive Chain92. LS Tank Horizontal Auger

Drive Chain93. LS Tank Unloader Drive Chain/Belt94. LS Straw Chopper/Beater

Drive Belts95. TOP Alternator/Fan Belt96. TOP A/C Compressor Belt97. Belt/Chain Shields Installed98. LS Cleaning System Belt

ENGINE99. TOP Coolant Level & Condition100. TOP Radiator Cap, Hoses, Connections101. TOP Clean Rad/Cooler/AC Condenser/Air Screen102. TOP Seal Around Rotary Screen/ Radiator Door103. TOP Fuel Tank Vent Clear104. RS Drain Water from Fuel Filter105. CAB Check High & Low Idle Speed106. TOP Check for Oil Leaks107. TOP Air Cleaner – Replace as Needed108. TOP Air Induction Test109. TOP Air Restriction Gauge110. TOP Inspect for Fuel Leaks111. TOP Check Engine Compartment for Debris112. TOP Manifold, Muffler, Exhaust System113. TOP Aspirator Clear114. Engine Valve Latch Adjust115. Check & Clean SCR in Line Screens116. Check & Clean DEF Tank Vent

HYDROSTATIC DRIvE117. LS Drive Pressure (Stall Test)118. CAB Propulsion Control Lever Function/Calibration119. CAB Proper Shifting120. CAB Parking Brake Engages121. LRS Torque on Drive & Rear Wheel Lugs122. LRS Front & Rear Inflation Pressures123. BAC Guide Wheel Toe-in124. BAC Axle Pivot Areas for Cracks or Wear125. LRS Wheel Bearings (Signs of Seal Leakage)

HYDRAULIC SYSTEM126. LS Flow Rate Pumps (Optional)127. LRS Hose & Line Connections, Seats/Packing128. CAB Operation – Ensure All Valves Operating

LUBRICATION LEvELS129. TOP Engine Oil130. RS Transmission131. LRS Final Drives132. TOP PTO Drive Gearbox133. CAB Brake Fluid134. LRS Guide Wheel Planetaries135. FRT Header Drive Gearbox136. FRT Feeder Drive Gearbox137. TOP Rotor Gearbox138. TOP Upper Unloader Gearbox139. TOP Inclined Auger Gearbox140. LS Bottom Unloader Gearbox

fLUID ANALYSIS (vALIDATED THROUGH INTERNET SITE)141. Engine142. Transmission143. Final Drives144. Hydraulic145. Coolant (cc 2700 Kit)

A B C S A B C S A B C S A B C S

2 of 2A CrITICAL – MUST rEPAIr

B OPErATIONAL – SIgNS Of wEAr

C OK

S PASSED INSPECTION – SErvICE PrOvIDEDThis information is only for the purpose of suggesting possible repair or treatment of equipment. Any remedy will be limited to the amount of the inspection fee. Dealer makes no expressed or implied warranties, and disclaims any incidental or consequential damages. PM-16280 1/13