2.0 ml tpa cement plant project 08/07/2014 norm llc 2.0 ml tpa cement plant project 10/09/2014 norm...

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  • Slide 1
  • 2.0 ML TPA CEMENT PLANT PROJECT 08/07/2014 NORM LLC 2.0 ML TPA CEMENT PLANT PROJECT 10/09/2014 NORM LLC
  • Slide 2
  • Agenda Cemtech Europe, Istanbul, September 20142 1.Azerbaijan 2.Azerbaijan Cement Market 3.NORM Project EPC Contract Infrastructure Works Project Layout Works 4.Operation Preparation 5.Project Milestones 6.Services 7.Performances
  • Slide 3
  • Azerbaijan 3Cemtech Europe, Istanbul, September 2014 Population:9 447 100 Surface:86,600km2 2013 GDP57,7 billion AZN/ 73,6 billion USD 2013 Non-Oil GDP 34,4 billion AZN/ 43,9 billion USD GDP and Non-Oil Trends (in billion USD)
  • Slide 4
  • Azerbaijan Cement Market Three integrated cement plants : -NORM MMC 2 000 000 tcc/year -Holcim Azerbaijan1 700 000 tcc/year -AKKORD1 000 000 tcc/year Cemtech Europe, Istanbul, September 2014 4
  • Slide 5
  • NORM Project Plant Location : Garadagh District 40 km from Baku Investment Value326 Mio USD Clinker Capacity :5,000 tpd Cement Capacity :2,000,000 tpa Product Mix : CEM II/A 42.5 CEM II/A &B32.5 CEM II/A 32.5 SRC API Type "G" HSR&MSR Oil Well Cement Raw Materials:Limestone Bricks Waste Limestone Iron Ore Clay Gypsum Volcanic Ash Cemtech Europe, Istanbul, September 2014 5
  • Slide 6
  • NORM Project EPC Contract 6 EPC ContractorChina Triumph International Engineering Co. (CTIEC) Technical ConsultantHOLTEC Consulting Private Limited Main Equipment Crushers2HAZEMAG1200 tph 1000 tph Raw Mill1PFEIFFER450 tph Kiln and Preheater with Pre-ca and Cl - By-Pass1CTIEC5000 tpd Cooler1CPAG5000 tpd Cement Mills2CTIEC150 tph Packing Machines4HAVER&BOECKER2400 bags/h Main Components Main MotorsSIEMENS Cement Mill GearboxesMAAG Main GearboxesFLENDER Automation systemSIEMENS WheighfeedersSCHENCK BurnersFives Pillard On-Line analyzersThermo-Fisher CTIEC Cemtech Europe, Istanbul, September 2014
  • Slide 7
  • -Plant site 160 hectares allocated by the Government -Works have been realized to prepare infrastructure of the plant: -10 km power line and a substation of 100 MVA installed capacity in the plant -Upgrade of Sangachal Main Substation by installation of a new 200 MVA transformer -10 km gas line with a new 55 000 m3/h Automated Gas Regulation System -10 km Moto-road to connect the plant to the high way -10 km water pipeline -Other works out of the scope of EPC contract -Installation of a 3600 bags/h palletizing line by BEUMER -Construction of a new 5500 m 2 Technical and Administrative Building including cement and concrete laboratories NORM Project Infrastructure Works 7 Cemtech Europe, Istanbul, September 2014
  • Slide 8
  • NORM Project Lay-out 8 Cemtech Europe, Istanbul, September 2014
  • Slide 9
  • NORM Project Works 9 Cemtech Europe, Istanbul, September 2014
  • Slide 10
  • NORM Project Works 10 Cemtech Europe, Istanbul, September 2014
  • Slide 11
  • NORM Project Works 11 Cemtech Europe, Istanbul, September 2014
  • Slide 12
  • NORM Project Works 12 Cemtech Europe, Istanbul, September 2014
  • Slide 13
  • NORM Project Works 13 Cemtech Europe, Istanbul, September 2014
  • Slide 14
  • -The successful outcome of a project depends not only on the level of engineering (basic design, selection of equipment, quality of the realization, etc.) but also on the organization that is set up to prepare and train the teams in charge of operating these plants. -In NORM we opted for an operation model using local workforce reinforced with foreign experts. -Through an extensive program using kiln and mill simulators and other educational tools, new recruits have been trained for cement manufacturing. -Currently a team of 36 expatriates and 130 local workers are operating the plant. -Over 2012 -2013 9400 hours of Technical and HSE training have been given. Preparation to Operation 14 Cemtech Europe, Istanbul, September 2014
  • Slide 15
  • NORM Project Preparation to Operation 15 Cemtech Europe, Istanbul, September 2014 First Cement First Clinker
  • Slide 16
  • Project Milestones 16 Cemtech Europe, Istanbul, September 2014 -Contract Signing Date: 01 Mar 2011 -Effective Date of the Contact: 13 May 2011 -Start of Construction Works: 01 July 2012 -Start of Cement Production:20 September 2013 -Start of Clinker Production: 01 May 2014 -Inauguration Date: 21 July 2014
  • Slide 17
  • Products & Services 17 Cemtech Europe, Istanbul, September 2014 Current Product Portfolio -CEM II A/P 42.5 -CEM II B/P 32.5 -CEM II B/L 32.5 All our products are CE certified by VDZ
  • Slide 18
  • Products & Services 18 Cemtech Europe, Istanbul, September 2014
  • Slide 19
  • Performances 19 Cemtech Europe, Istanbul, September 2014 GuaranteeRealized Raw Mill Specific Power Consumption22 kWh/t15,1 kWh/t Output420 tph425 tph Pyroprocess Specific Power Consumption30 kWh/t31,1 kWh/t Specific Heat Consumption3100 MJ/tck3105 MJ/tck Output5000 tpd5075 tpd Cement Mill Output150 tph for CEM I 42.5 3300 Blaine 148 tph for CEM II/A 42.5 3500 Blaine Specific Power Consumption42 kWh/t for CEM I 42.5 3300 Blaine 43,5 kWh/t for CEM II/A 42.5 3500 Blaine