2003 mecon_project review meeting 4th dec'13
TRANSCRIPT
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8/13/2019 2003 MECON_Project Review Meeting 4th Dec'13
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A H o u s e o
f E n g i n e e r i n g
E x c e l l e n c e
MECON LIMITED
As on 3rd
Dec13
BALANCE JOBS INSMS PROJECT.
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A H o u s e o
f E n g i n e e r i n g E x c e l l e n c e
MECON LIMITED
Sl.No.
System Scope AlreadyCompleted
upto thisreview
ProgressDuring Review
Period
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
1.LIME PLANTCIVIL
Cabletrench
Pre castslab for cabletrench
Flooring.
Drain inLime Plant
Arealeveling
TOTAL
480 m3
80m3
388m3
187m 3
1135m
3
477m3
73m3
368m3
187m 3
1105m
3
NIL
3m3
15m3
NIL
18m
3
3m3
7m3
20m3
NIL
27m3
By 25th
Dec13
Completed.
By Dec13.
Overallcompletion by 25
th
Dec13 (includingroads)
Job has beentaken up& is inprogress.
PROGRESS & BALANCE JOBS IN SMS PROJECT --- Review Period-27 th Nov13 to 3 rd Dec13
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MECON LIMITED
Sl.No.
System Scope AlreadyCompleted
upto thisreview
ProgressDuring Review
Period
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
1.2
LIME PLANT
MECHANICAL
REFRACTORY
1389T
641T
1048.5T.
90T.
Piping (mixedgas) &Diathermic oilpiping(3T),Vibrating screens& chutes(1.5T),Conveyor-deck plates(2.5T), DE-3(17T)TOTAL- 24T
NIL
340.5T(DE system,conveyorsystem,piping/ gasnetwork)
551T.
Jan14.
Jan14.
190T is nonpriority.
Inspection callgiven by M/sTeruzzi/ SKGrefractories.Inspection is in
progress at Nagpur
PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress since last Review BalanceJobs
Date ofCompletion
Remarks
1.3 LIME PLANT ELECTRICS
& AUTOMATION
1 st lot of Power cable (80drums)received at site. 24 drumspending. Out of 67 km , 55 kmreceived at site & balance 12 kmprocurement is under process.
33T Strl. Steel for cable tray fromM/s Fame Steel, Nagpur received atsite.
Cable schedule (Instrument cable-24177mt. & control cable 72157mt.) &automation drawings approved.
600mm ladder type cable tray (1 kmout of 3 km) dispatched on 2 nd Dec13& received at site.
Earthing job at site started. LTSS lime plant to MCC roommain cable trench cable traysupporting structures erection started(20% completed)
Erection ofElectricalequipments( Automationpanels, Cabletray, Cables,Lightingfixtures etc.),testing &commissioning activities.
By Feb14 M/s Teruzzihas to expeditesupply of cabletray (13kmapprox.) &Illuminationmaterial onurgent basis.
Cable datasheet(instrument &control)to beapproved &
pending withM/s Vulcan. &PO to beplacedimmediately.
AC ducting job to beexpedited.
PROGRESS & BALANCE JOBS IN SMS PROJECT--- Review Period-27 th Nov13 to 3 rd Dec13
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MECON LIMITED
Sl.No.
System Scope AlreadyCompleted
upto thisreview
Progress DuringReview Period
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
2.LADDLEFURNACE CIVILLHF Proper.
Compensator Buildingwith CableTrench.
AHUbuilding.
TOTAL
2108m3
340m3
35m3
2483m3
2108m3
340m3
35m3
2483m3
False flooringfalse ceiling work isin progress.
NIL
Brick workcompleted.
NIL
Falseflooring falseceiling work .
NIL
Plastering,painting etc.
NIL
Balance job tobe completedalong with
electrical cablingwork.
Completed.
Completed.
Completed.
PROGRESS & BALANCE JOBS IN SMS PROJECT -- Review Period-27 th Nov13 to 3 rd Dec13
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MECON LIMITED
Sl.No.
System Scope AlreadyCompleted
upto thisreview
ProgressDuring
ReviewPeriod
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
2.1
LADDLE
FURNACE
MECHANICAL
a) PIPING
b) Fittings
c) Valves
d) Filter Cageswith Ventury
e) ID Fan
f) Hopper &
Casing
89T
9T
10T
9T
11T
41T
88T
8.5T
9.5T
2T
3T
41T
NIL
0.5T
0.5T
NIL
NIL
8T
1T
0.5T
0.5T
7T
8T
NIL
10th
Dec13.
10th
Dec13.
10th
Dec13.
15th
Dec 13
15th
Dec13
Completed.
After civil handover forcompressor room & FTProom.
PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13
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MECON LIMITED
Sl.No.
System Scope AlreadyCompleted
upto thisreview
ProgressDuring
ReviewPeriod
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
2.2
LADDLEFURNACE MECHANICAL g)Soft waterpump.
h) Uncooledduct from LF
i) Water cooledcable
j) SecondaryCircuit.
k) Wire feeder
TOTAL (INCL.PIPING)
3T
42T
3.6T
3T
10T
472T
2T
38T
NIL
NIL
10T
443T
NIL
3T
NIL
NIL
NIL
12T
1T
4T
3.6T
3T
Completed.
29T
15 th Dec13.
15 th Dec13
25 th Dec13.
15th
Dec13
Civil front to bemade ready.(FG bay-C-20)
Modification workis under progress.SMS shut downrequired.
Overall Completionby 25 th Dec13.
PROGRESS & BALANCE JOBS IN SMS PROJECT---- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Scope AlreadyCompleted
upto thisreview
ProgressDuring
ReviewPeriod
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
2.3
LADDLE
FURNACE
STRUCTURA L
Chimney
erection.
FAFA
structure.
Spark
Arrestor
Structure
Misc.
Structures.
398T
110T
65T
12T
14T
388T
110T
65T
11T
12T
7T
NIL
NIL
NIL
NIL
10 T
NIL
NIL
1T
2T
20th
Dec13 (By
10th
Dec 13)
Completed.
Completed.
20th
Dec13 (5th
Dec13)
20th
Dec13 (10th
Dec13)
Welding & nutbolt tightening workis in progress.
Gratingsavailable at site.
PROGRESS & BALANCE JOBS IN SMS PROJECT- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Scope AlreadyCompleted
upto thisreview.
ProgressDuringReviewPeriod
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
2.4
LADDLE
FURNACE
BAG Filter &
Silo supportStructure.
REFRACTORY
(Scope-105T)
137T
105T
(1200 nosfor ladle carprotection &7480 nosfor encasingof columnnear
equipments)
130T
NIL
7T
NIL
7T
105T
20 th Dec1330 th Nov13
Starting ofob will be by20 th Dec13.
Aftercompletion ofmechanicalob.
DC issuedfor bricks &communicatedto MECON,
Ranchi.
PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System AlreadyCompleted upto
this review.
Progress DuringReview Period
BalanceJobs
Date ofCompletion
REMARKS
2.5 ELECTRICAL MCC room &Control roompanels, desk, VFlocal control ,VFPDB Hydraulic
room RIO panel,lubrication panel,HT Panel erectiondone, DCDB,Battery Charger,Furnace switch,WTP MCCerection,transformerinstallation checkup, bushinginstallation done.
Trafo. roombusbar fixing workin progress.
LF proper power
& control Cablelaying in progress.
LTSS#4 to MCC-1 ,2 & LTSS#5 toWTP MCC LT cablelaying completed.
WTP MCCPanel erectionwork completed.
FTP MCC , PFcompensator roomcable tray erectionstarted.
Balanceelectrical &instrumentation equipmenterection in LF
proper, ID Fancabling, FTP,Compensatorroom, cablelaying ,termination,testing &commissioning.
By Dec13,Testing &Commissioning by Jan14.
LCS -11/28nos.RIO -1/3nos.FIELDJB (Electrical )-9/23nos.INSTRUMENT
JB -8nos.
Testing groupto be deployedby DANIELI forprecommissioningchecks.
Calibration ofinstruments to bedone.
PROGRESS & BALANCE JOBS IN SMS PROJECT - -- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress sincelast Review
BALANCE JOBS DATE OFCOMPLETION
REMARKS
3. GAS HOLDER Alignment ofupper horizontalpiston girdercompleted.
Closing of shellis under progress.
Alignment of 48nos piston fendercolumncompleted.
Spiral Plateerection.
Surfacepreparation from10m to 22m forseal erection.
New sealopening door fixing.& 01 no additionalmaintenance doorfixing.
Painting work.
Expected date ofcompletion oferection by Dec13.
Expected date ofcommissioning is 31 st Jan14.
BHEL will mobilizemanpower from 16 th Dec13 instead of20
th Nov13.
Expected date ofseal to reach at site
10th
Dec13.
PROGRESS & BALANCE JOBS IN SMS PROJECT - -- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress sincelast Review
BALANCE JOBS DATE OFCOMPLETION
REMARKS
4. Hot Metal Mixer
(1300T)
Mixer
Commissioning
(M/s HEC)
Charging hole
cover erection.
Testing of
motor & power
cables.
UPS
installation done,
commissioning in
progress.
Blower made
ready for idle run.
Fixing of limit
switches.
Testing of
individual
equipments & trial
run.
PLC I/O
testing, HMI
installation &
commissioning.
Pre heating to
start by 16th
Dec13 &
commissioning by
26 th Dec13.
Jupiter Hi Tech
commissioning
engineers are at site.
Forbes Marshall
commissioning team to
arrive on 9 th Dec13.
PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Alreadycompleted
upto thisreview
Progress duringreview period
Balance Jobs Date ofCompletion
Remarks
5. Water System
Soft Water
Plant (M/s Ion
Exchange).
Fire FightingFacility (M/s
Safety Control).
Filter mediafilling workcompleted.
3400Mtr.completed outof 4000Mtr.
In-shopoverheadpiping of SMS1700mcompleted.
Main IncomerCable laying fromLTSS#3 to MCC inprogress.
Pump Housecivil work is inprogress.
Electricalerection andpiping, testing&commissioning.
Undergroundpiping of
RMHS.
300m out of2000m.
By 20th
Dec13(Nov13)
By Jan14.
Supply ofinstrumentation cable& hoist is pending.
As per M/s IEILTesting group will beavailable at site on
7th
Dec13 for MCCpanel testing &charging.
Manpower is lowdue to paymentrelated problems.
Work held up dueto stored structuralitems of RMHS (M/sRukmani).
PROGRESS & BALANCE JOBS IN SMS PROJECT -- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress since lastReview
BALANCE JOBS DATE OFCOMPLETION
REMARKS
6. Water
System
Circulation
Water
System-KBL
Dosing pipe lines &under flow pumpspipeline erection in
progress. 01 no Knife discharge
filter , thickener is inoperation.
Electrical connectionin scrapper & testing.Flexible cables & JBs
are to be supplied byM/s Triveni.
Testing &commissioning ofmotorized valves(NINL CLEARANCEREQUIRED) calibrationof balance 4 nos. flowmeters.
ETP area Underslung crane electricalconnection, testing &commissioning.
Laying of opticalfiber communicationcable to BOF & CCParea.
By 15th
Dec13Nov13
By 15th
Dec13Nov13
Work is going slowdue to shortage ofmanpower.
PLC personnel isrequired forcommissioning thewhole system.
M/s KBL has to takeaction for cable surveywork inside tunnel &clearance will be givenaccordingly.
PROGRESS & BALANCE JOBS IN SMS PROJECT -- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress sincelast Review
BALANCE JOBS DATE OFCOMPLETION
REMARKS
7. CRANES
CD-Bay
(150T)- Mixer
Charging
Crane.
FG-Bay
(100T Crane-II )
All drives tested.
Rope reeving ofboth hoists tested.
Auxiliary hoist(50T) drive testing
done.
Commissioning
work is being takenup parallely with CDbay crane.
Load test.
Testing &
commissioning &rope reeving.
By 7th
Dec13,
30th
Nov13.
By 15th
Dec13,
10 th Dec13.
Trial run of all mechanismsbeing taken.
Load shifting started. Few materials found
defective during testing & tobe replaced.
Drive testing by 10th
Dec13.
Rope reeving will be doneafter drive testing .
Few materials founddefective during testing & tobe replaced.
PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress since lastReview
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
7.1 FG-Bay-5T
capacity
Cantilever
Crane
Scrap
Handling
Crane (15T)-
DE Bay
Rotating
Trolley
Cranes (25T
Crane-II) in LM
& MN-Bay.
Electrical panel
manufacturing in
progress by Unitech,
Blore. Internal items
procurement done.
Revised drawing
prepared & submitted
to MECON, Ranchi for
approval.
NIL
Supply &
erection of crane.
Magnet
connection &
Commissioning
activity.
By 22nd
Dec13,
5th
Dec13
By 10th
Dec13,
25th
Nov13
Strl design drg. (Crane
support) received for construction.
LTE will be done.
Magnet & auxiliaries to bedispatched by 15.12.13.
Cabling job 90% completed atsite.
Dismantling of trolleyscompleted by M/s Pawanconstruction under HEC.
Awaiting trailers at site fordispatch of trolleys .
PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress sincelast Review
BALANCE JOBS DATE OFCOMPLETION
REMARKS
7.2 BMFA CRANES
15TGrab &
20T EOT Crane.
Electrical
panels, cables
are ready to be
dispatched.
IWC issued by
MECON.
Panels under
dispatch to HEC
Ranchi.
Electrical erection of
panels, cabling.
DSL erection.
Testing &
commissioning.
Execution by
Dec13 (Nov13)
Cables & DSL system
ordered on M/s M R
Trading, Kolkata. & M/s
IEP, Kolkata.
Inspection awaiting for
DSL cable.
PROGRESS & BALANCE JOBS IN SMS PROJECT---- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress sincelast Review
BALANCE JOBS DATE OFCOMPLETION
REMARKS
7.3 CRANES
10 T Maintenance
Crane for New
Compressor House .-
TECHNOINDUSTRIES,
AHMEDABAD.
Manufacturing
completed.
Crane is ready at
supplier works.
Erection &
commissioning.
Crane is ready at
supplier works,
Ahmadabad & is
awaiting inspection.
NINL Engr. To bedeputed for inspection.
PROGRESS & BALANCE JOBS IN SMS PROJECT--- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress sincelast Review
BALANCE JOBS DATE OFCOMPLETION
REMARKS
8
AC System(M/s FrickIndia)
Ventilation
System (M/sEFE, Kolkata)
NIL
NIL
Supply of PUFinsulation.
Testing &
Commissioning ofpanels , fans &motors.
By Dec13 (30 th
Nov13).
Commissionedand running as perrequirement.
01 no. electroniccard for chiller unit-
01 is to be replaced. Operation to takehandover for 24 hrs.running.
All electrical
drawings has beencleared fromMECON, Ranchi.
EFE has to takeimmediate action forsupply of panels.
PROGRESS & BALANCE JOBS IN SMS PROJECT--- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress since lastReview
Balance Jobs Date ofCompletion
Remarks
9. CCTV (M/sNELCO )
LSTB (M/sPhi Audiocom,Pune)
NELCO Engr.present at site.Power, Data, Video,Control Cabling BOFarea completed for 4nos cameras out of 6.
Camera JB,
mounting standerection & water tankerection completedfor 4 nos cameras atBOF.
BOF & CCP areatesting activities inprogress.
Fixing of Cameras-08nosin CCP & 06 nos. in BOF,water cooled jackets, UPS,Video & Control Cables,Remote controlled pan & tiltunits, Video distributionamplifier /equalizers, Control
Console with control units,19 TFT monitors.
CCP area -fixing of 03 nosdesktop stations.
BOF area- fixing of 02 nosdesktop stations.
Outside plant area &inside office interconnection--3 km cabling to be done.
Total system testing &commissioning.
By Dec13. AIR & WATERPIPELINES TO BEMADE READY.
FollowingShortfall cables tobe supplied:
3Cx2.5-1250mtrs7Cx1.5-1250mtrs2Px2.5-1250mtrsRG-11-1250mtrs.
PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress since lastReview
BALANCE JOBS DATE OFCOMPLETION
REMARKS
10. Fire
Detection
System (M/s
Agnice)
Caster bay loop
cable tray work &
fixing of MCPs &
hooter completed.
Minor modification
work is in progress.
Arrangement for
fixing of detectors
(heat & smoke) at LF
area is in progress.
Hooter , MCP fixing
in BOF area columns
,fixing of siren in
BOF, LHF area,
caster bay loop
cabling (approx 8km
cabling), LHS cabling
(approx-2km from
LTSS#3 to
LTSS#4)total system
testing &
commissioning.
By Dec13.
PROGRESS & BALANCE JOBS IN SMS PROJECT -- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress since lastReview
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
11
12.
Roads
Secondary
Emission
NIL
Approval given toMECON, Ranchi foreligibility criteria.
Tender documentsawaited fromMECON.
Bitumen
Carpeting-3300
m 2 .
TENDERING& ORDERING.
Bitumen
Carpeting by
Dec13.
WMM completed.
PROGRESS & BALANCE JOBS IN SMS PROJECT- -- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System Progress sincelast Review
BALANCE JOBS DATE OFCOMPLETION
REMARKS
13. CCP
CCP/Mixer/BOF/BMFA/SMSC1
NIL
Roof sheetingmodification/rectification workcompleted overmixer.
CCP area-work started.
Commissioningof EMS system
Part area byDec13 & balancearea by March14.
Cards available atsite.
M/s CONCAST hasbeen intimated to
deploy their expertto commission thesystem.
PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13
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Sl.No.
System AlreadyCompleted
upto thisreview
Progresssince last
Review
BALANCEJOBS
DATE OFCOMPLETION
REMARKS
14. OutgoingRail TrackConnectivity-Excavationwork by M/s
PradeepMining.
Laying &commissioningof 1.5km railtrackconnectingBillet StorageYard toExchangeYard by M/s
Premco RailEngg. Ltd.
50,500 m3
excavation-out of totalscope54,000m
3.
NIL.
1000m3
NIL.
1)3,500 m3
excavation.
1.5 km. raillaying workwill start infirst week ofDec13.
1st
lineexcavationcompleted.2
nd line by
15th
Dec13.
1st
Line-By Dec13end.
2nd
Line-By Feb14.
Repeat orderfor additionalquantity is underprocess.(solidified slag
dislodging atexchange yardis in progress).
Balance Slagremovalrequired for 2
nd
line excavation.Re-routing of
overhead powerline is underprocess.
PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13
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8/13/2019 2003 MECON_Project Review Meeting 4th Dec'13
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