2004 appa national conference
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Customer Oriented Reliability Christopher G. Bieber, P. Eng. Vice President, Engineering Memphis Light, Gas & Water Division 220 South Main Street Memphis, TN 38101 901 528 4692. 2004 APPA National Conference. June 22, 2004. Acknowledgments. Cliff DeBerry, PE. Manager, Electric Engineering - PowerPoint PPT PresentationTRANSCRIPT
Customer Oriented ReliabilityChristopher G. Bieber, P. Eng.
Vice President, EngineeringMemphis Light, Gas & Water Division
220 South Main StreetMemphis, TN 38101
901 528 4692
2004 APPA National Conference
June 22, 2004
Acknowledgments• Cliff DeBerry, PE. Manager, Electric Engineering• Tom Wyatt, PE. Supervisor, Reliability & Power Quality• Don Roberts, Design Engineer, Reliability & Power Quality• Xavier Davis, Design Engineer, Reliability & Power Quality
See also
Customer-Oriented ReliabilityTransmission & Distribution World
Dec 2003Don Roberts and Xavier Davis
Our Vision
To be the best utility in America for Memphis.
Our Values• Leadership
• Service– Customers– Community
• Prosperity
Traditional Reliability Indexes
CAIDI = Sum of all the outage hours experienced by Customers per year / # of Customers who had an outage
ie. Average duration of an outage if you had one
SAIFI = Total of all the outages experienced by Customers per year / # of Customers ie. # of outages per year per connected Customer
SAIDI = Sum of all the outage hours experienced by Customers per year / # of Customers
ie. Hours of outage per year per connected Customer
Note: an outage has to be > 5 minutes long to count (IEEE definition)
M L G W’s Reliability Performance
MLGW2002
MLGW
2003(Storm Corrected)
2002
Large City Reliability Survey
Average
SAIFI
(Events per year)
1.55 1.41 0.98
CAIDI
(Hours per event)
1.65 1.69 1.65
SAIDI
(Hours per year)2.57 2.38 1.58
Traditional Reliability Indexes Are
• Good for– Utility performance comparisons, – Managing reliability at a “macro” level
• Not so good for– Understanding Customer’s demands– Managing reliability at a “micro” level– Communicating with Customers & Employees
Reliability performance as determined by survey
Outage Frequency Perceptions 2002
70%
75%
80%
85%
90%
95%
100%
Jan
Fe
b
Ma
r
Ap
r
Ma
y
Jun
e
July
Au
g
Se
pt
Oct
No
v
De
c
"Is a SAIFI of 1 acceptable"
"Is your outage incidence acceptable"
Overall satisfaction
Reliability performance as determined by survey
Outage Duration Perceptions 2002
70%
75%
80%
85%
90%
95%
100%
Jan
Fe
b
Ma
r
Ap
r
Ma
y
Jun
e
July
Au
g
Se
pt
Oct
No
v
De
c
"Is a CAIDI of 1.75 hours acceptable"
"Is your outage duration acceptable"
Overall satisfaction
Reliability Performance
Customers Out Per Month 2002
-
20,000
40,000
60,000
80,000
100,000
120,000
140,000
January
February
March
April
May
June
July
August
Septem
ber
October
Novem
ber
Decem
ber
Nu
mb
er o
f C
ust
om
ers
Reliability survey conclusions
• Survey responses were independent of actual outage history,
• The season appeared to be the biggest determinant of Customers perceptions of reliability,
• Summer appeared to have the greatest variance between demand and performance,
• Summer is storm season,
Reliability surveys are not very helpful.
What Reliability Do Customers Demand
“Your most unhappy customers are your greatest source of learning.”
-Bill Gates
Outages per Customer
0
20000
40000
60000
80000
100000
120000
1 2 3 4 5 6 7 8 9 >10
Number per year
Nu
mb
er
of
Cu
sto
me
rs
2002
2003
2 Customers with 17 Outages
5 Customers with 19 Outages
Analyzed Three Years of Customer Reliability Inquiries
• Over 600 Inquiries about Outage Frequency
• Over 250 Inquiries about Outage Duration
• Inquiries and letters to media during Hurricane Elvis
0
20
40
60
80
100
120# O
F C
OM
PL
AIN
TS
PE
R 1
0,0
00 C
US
TO
ME
RS
Customer Complaint CatalystsOutage Duration
Less than4 hours
4 to 6hours
6 to 10hours
Over 10hours
0
5
10
15
20
25
30
35
40# o
f C
om
pla
ints
per
10,0
00 C
usto
mers
1 Month6 Months Interruptions During 12 Months
222 33
3
4+
6+
4+
4
5
Customer Complaint CatalystsOutage Frequency
Customer Oriented Reliability
•Normal Operations – analysis shows•Prevent Customers from Experiencing Over 3 Interruptions Per Year •Prevent Outage Events Over 10 Hours in Duration
•Major Storms – data suggests•Prevent Outage Events Over 5 days in Duration
So What?
Organizational focus that everyone can understand!
Reliability Performance Targets
2003 2004
% of Customers experiencing > than 3 outages
<18% <16%
% of Customers experiencing an
outage > 10 hours
<1.5% <1.5%
Reliability Performance
Customers Experiencing > 3 outages
0%
5%
10%
15%
20%
25%
30%
35%
January
Febru
ary
Marc
h
April
May
June
July
August
Septe
mber
Octo
ber
Novem
ber
Decem
ber
Actual 2003Actual 2004
Reliability Performance
2003/2004 Outages > 10 Hours
0100020003000400050006000700080009000
Jan
Feb
March
April
May
June
July
August
Sept
Oct
Nov
Dec
Target
Month
Nu
mb
er
CARESComputer Aided Restoration of Electric System
Outage Management
• Outage planning, 1 outage vs >1 outage– No more circumvention of planned outage notification
process by keeping outages < 2 hours
• Outage review– when a Customers gets to 2 outages– outages > 10 hours
• Fix it right the first time if possible in <10 hours vs temporary repairs
Outage > 10 hour Reviews
Equipment Failure Reviews – 5 WhysMLGW Significant Event ReportSignificant Event Report (SER) # E- 1 Date of Event -8/20/02Description of Event What Happened;Cable fault on tie line between Substation 45 and Sta. 3 and GE oil breaker at Sta. 3 failed to open, resulting in outage to downtown customers.Root Cause Analysis (See http://www.insightshare.com/login/Knowledge_Base/tools/whys.html for guidance on how to do Root Cause Analysis using the 5 Whys)Why 1;Why did GE oil breaker at Sta. 3 fail to open? Trip bearing mechanism inside GE breaker was seized.Why 2;Why were the trip bearings mechanism seized?The lubricating grease on the mechanism had hardened.Why 3;Why was the grease hardened?Lubrication of the GE breaker mechanism was missed when the three year preventive maintenance of breaker occurred on February 18, 2002.Why 4;Why was lubrication of the GE breaker mechanism missed?Checklist on Power Circuit Breaker Inspection Record form #13227 was not filled out properly.Why 5;Why was checklist not filled out properly?Checklist form for lubricating GE oil breaker mechanism does not differentiate in type of breaker being worked on.Corrective Action PlanWhat By Who By When Place oil breaker type and brand on checklist form #13227 to remind that GE breakers require lubricating. Roy Harvey 9/20/02 Evaluate past breaker maintenances to examine that front-end task of lubrication on GE breakers and some Westinghouse have performed correctly. Roy Harvey11/15/02
Storm Management - EMERGENCY SEVERITY LEVELS
Severity Level
Circuit Outages
Customers Affected
# Resources to Fix# Resources to
Assess ExpectedDuration
Tree Trimming Line personnel (2 days max)
I15+ and partial
circuits15-25,000 In House (200) In House (200)
In House Engineers, URD
Linemen, CS, TS, TSCS
10 – 24 hours
II30+ and partial
circuits25-60,000 In House (200)
In House and EO + CS
In House Engineers, URD
Linemen, CS, TS, TSCS
24 hous
III 70 60-150,000 In House + 75All In House
and 150 outside
+ 3524 – 72 hours
IV 140 150,000 In House + 125All In House
and 400 outside
+7 0 5 days
V 300+ 350,000 In House + 150All In House
and 750 outside+ 150 7 days
Electric System - Reducing Outage Frequency
• Drive reliability work requests to the top of the priority list and follow up to ensure needed work gets done,
• Customize cycle tree trimming to reflect neighborhood tree characteristics, 3,4 or 5 year cycle,
• Supplement PE cable replacement with cable treatment• Target
– Animal proofing – Redesign & retrofit – Line inspection & corrective maintenance
to reflect reliability performance rather than geographic grids.
Electric System - Reducing Outage Duration
• Identified common causes for > 10 hour outages– Cable faults after hours – Vehicles hitting poles after hours
• Call in additional experienced personnel when event occurs rather than wait.
• Focus on susceptible poles• Erring on the safe side with storm watches• Distribution Automation evaluation
Electric System - Reducing Major Storm Outage Duration
• Upgrade critical circuits supplying hospitals, water (both well & station pumps) & waste water treatment facilities,
• Underground high risk portions of major circuits,• Install reclosures, sectionalizers and fuses at
strategic locations,• Improve funding for preventive capital &
maintenance programs,• Upgrade defective wooden structures.
Customer Inquiries per Quarter (1999 – 2004)
0
50
100
150
200
250
300
1/9
9
2/9
9
3/9
9
4/9
9
1/0
0
2/0
0
3/0
0
4/0
0
1/0
1
2/0
1
3/0
1
4/0
1
1/0
2
2/0
2
3/0
2
4/0
2
1/0
3
2/0
3
3/0
3
4/0
3
1/0
4
Quarter
Co
mp
lain
ts
1. The industry traditional measures of reliability, SAIDI, CAIDI & SAIFI need to be supplemented with Customer specific measures in order to minimize Customer complaints about reliability,
2. For MLGW, the data shows that keeping outage durations below 10 hours and outage frequency at no more than 3 outages per year to any Customer should minimize Customer complaints, and
3. It is too soon to know if the changes that MLGW has made in managing outages has reduced the number of Customer complaints, however the results to date are encouraging.
Conclusion