20050505 epc clarification no 2

7/29/2019 20050505 Epc Clarification No 2

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ESCO PROCESS (Asia Pacific) PTE LTD8, First Lok Yang Road, Singapore 629731

Tel: (65) 6898 3532 Fax: (65) 6898 3503

Email: [email protected]@singnet.com.sg

EPAP Ref:: Q 2005 0505 iooc Lth Rev A

Date : 19 July 2005

To : EPC International Ltd. Tel.: +1-(403) - 295- 8576

350 808 4th Ave. SW Calgary, Fax: +1-(403) -289- 4453Alberta, T2P 3E8. Canada E-mail: [email protected]

Attn : Nader Rad [email protected] President, InternationalBusiness Development

Customer Ref. : Enquiry - CLARIFICATION No 2

Enduser : Iranian Offshore Oil Company

Project : Kharg Island Waste Water Treatment SystemEquipment : Induced Gas Flotation Package

EPC REF : 8304/500/7782

Dear Sir,

SUB: Esco Offer For IGF of Kharg WWTP

Response to the query forwarded to us with reference to our offer abovementioned.

1. The IGF outlet oil content should be less than 15 ppm.

The IGF is designed to removed down to nominal 15 ppm. We warranty 20 ppm.

Client Response Status: OK (03 July 2005)

2. The wastewater stream flows to IGF package from skimmer tank by gravity. Is it possible to

use ESCO IGF for this inlet pressure?

No, The IGF inlet pressure shall be not less than 0.1barg or 10 metres head min.

Client Response Status: (03 July 2005)2. Please recommend the minimum acceptable pressure at the inlet of IGF package

in terms of barg (0.1 barg was considered equal to 10 mwc by mistake in your

previous answer). If your package needs 1.0 barg pressure, two pumps (2100%)

should be considered to supply this pressure by you. of course, using centrifugal

pump causes shear stress and reduce oil droplet size.

In any event the influent pressure head shall be more than 7 metres (0.7 barg) from

the skimmer tank otherwise backflow may results from the IGF vessel.


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EPAP Ref: Q 2005 0505 iooc Lth Rev A

Date : 19 July 2005

EPC International Ltd.

Project : Kharg Island Waste Water Treatment System

EPC REF: 8304/500/7782 ; Clarification 2 for Induced Gas Flotation Package

20050505 epc clarification no 2.doc Page 2 / 9

3. According to the above-mentioned consideration, we should know the exact height of vessel

including caps and legs. Please submit us your outline drawings for IGF vessel.

The vessel's Dimensions is 3600mm O.D. x 2500mm T/T.

Vessel is provided with welded legs for floor mounting.

The vertical vessel bottom is 1500mm from the skid making an overall height of

2500+1800+1500 = 5,800 mm.

The skid base elevated 300mm from the floor. Overall the skid will be

5000 mm Long x 4000 mm Wide x 6100 mm High


4. There is contradiction in technical offer in the case of design pressure. In article 2.1.

working pressure is indicated 150 psig while in article 2.1.1. design pressure is 50psig and

in P&ID is 7 bar. Design pressure of 3.5 barg is acceptable for us.

The vessel MAWP of the vessel is 150 psig or 10 barg. The operating pressure

Is 50 ~ 70 psig or 3.5 ~ 5 barg. & barg is max operating.


5. Package operating temperature is 64 ~100C and design temperature is 115C.

Operating Temperature shall be 64 ~ 100 deg C. Vessel will be design to 115deg C.


6. PP is not acceptable material for 100oC operating temperature.

We can replace the PP with SS316.


OK, But are you sure that SS316 is compatible with high chloride content (132000ppm) at high temperature (64-100

oC)?

This is what have being advised by Sulzer Chemtech. We will refine to meet the high

chloride content concern.


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Date : 19 July 2005





7. Glass flaked also is not proper coating for 100oC operating temperature.

We will provide chemically resistant epoxy coat - plasite.


OK, please submit data sheet of coating material.

Please see the attached Coating for Ameron Coating385. This is only for

information. The final selection will be refined with the eventual requirement

and coating vendor guarantees

8. Please specify the capacity and Diff. Press. Of re-circulation pumps.

Required Each Pump capacity is 275 m3/h @ 1.5 bar (3 pumps - 2 duty 1 standby)

We recommends Flowserve CTX.

Client Response 03/07/2005: OK, but pump quantity and differential pressure in

your response are different from what you had submitted in IGF specification.

NOTED. As per two pumps configurations 175 m3/h @ 3.5 bar (2 pumps - 1 duty 1

standby)as indicated in the IGF specification

9. With considering produced water at temperature of 64-100oC to have TDS of 150,000

350,000 ppm (with high chloride) and 70ppm H2S content. Please check your proposed

material for pipes and pumps carefully.

Generally the pipes are carbon steel. The H2S is still below Nace MR-01-75. For the

pumps and valves. All valves and Pumps are suitable for this operation. The pumps

wetted parts are SS316

Client response 30/07/2005. The same as item 6.

10. Please specify your oil skimming system in detail and indicate the oil concentration in

removed oil line.

The skimming in the vessel is control by a level control loop that keeps the floatsam -water interface above the coalescing pipe. The floatsam then flow over a skimming

section. The oil content in the oil outlet is 250ppm.


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Date : 19 July 2005





11. Please submit more information about IGF internals specially coalescer and also dispenser.

The dispenser is a device to reduced and control the bubble size as the incoming induced

gas dissolved in the oily water before passing through the coalescer sections.

Below are pictures of the applications.

Mixer / Dispersing Sulzer MellaPak

Dispenser SS316 Material

OK, good picture and explanation. is the picture of sulzer mellapak for vessel

internal?

Yes this formed the coalescing section

12. Please study and complete our attached IGF specification (ZIP-120-PR-A4-S-001) and

submit us ASAP.

Noted and completed accordingly

OK

B. IGF specification (ZIP-120-PR-A4-S-001)

- To follow the questions, please find the related number in the attached IGF

specification.

1. Based on process situations fuel gas should be consumed.

Noted. In the IGF mode the fuel gas is obtained from the quiescent top section

of the vessel.

2. Why has operating pressure been considered equal to 0.07 barg?

The influent pressure entering the skid should be about 7 metres at least to

allowed the IGF vessel to be filled during pre startup.


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Date : 19 July 2005





3. What do you mean by mentioning within operation. Please confirm or submit an

acceptable range.

Generally means noted and will be factored into the final product.

4. You mean API or ASME?

ASME 16.1 for piping

5. Mechanical design code for centrifugal pump should be API610 or ISO.

API 610.

6. Please consider EExd for digital and EExib for analogue.

Noted. EExd for digital and EExib for analogue

7. IP rating for instrument should be 65.

IP rating for electrical enclosure shall be IP65.

8. Why do you consider design pressure of 10 barg. It can be lower than 10 barg.

The design pressure for the pressure vessel shall be 7 barg.

9. Please specify the ASME code of material. CS is not acceptable.

The IGF Vessel is fabricated form SA 285C material

10. Please answer completely.

11. CS without coating would not be a proper material for eductor.

The eductor shall be cast steel with tungsten carbide coating.

12. If you consider NPSHR equal to 0.7 bar, NPSHA should be 0.85-0.9 bar. But

according to liquid temperature (100oC) and max. liquid height in IGF minus pump

suction level, NPSHA will be maximum 0.5 bar. Please review and correct it.

Corrected


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Date : 19 July 2005





13. TDS of produced water is 4-5 times of sea water, please check that cast steel is a

suitable option. of course there is no oxygen in the produced water.

We need to get back to the pump manufacturer for this case. In any eventuality

we shall ensure that the refinement will be incorporated.

14. The same as 6-A.

15. Please specify mechanical seal type.

The mechanical seal type will be supplied together by the pump manufactures

and the vendor shall ensure the fit and form in addition to the application. This

information will be supplied after order.

16. In contrast to other IGF manufacturer, your power consumption is much higher.

Please check again (of course, your circulation rate is too high).

Noted. We have refine the sizing to give 30 Hp.

17. The same as item 13.

As in Item 13

18. Design life should be minimum 20 years.

The vessel and piping are design for 20 years life. However rotating parts are

subject to bought out conditions and this we maintained warranty of 24 months

from delivery or 18 months from startup whichever is earlier. Of particlar

reference being the pumpsets and valves and seals which are bought out

items.

19. Please advise the dosing rate of chemicals according to your experiences.

We would suggest dosing rate is typically for the order of 110g~ 150g / m3 alum

basis. Of course it depends also on what type of flocs you buy.


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Date : 19 July 2005





C.

Required data for technical offer1. Your revised P&ID Revised as attached

2. Your revised proposal. Revised as attached

3. Complete filled IGF specification (ZIP-120-PR-S-001) Filled as attached

4. Instrument list Referred as attached

5. Valve list Referred as attached

6. Pump data sheet Provided after order

7. Vessel data sheet Provided after order

8. PMS (piping material spec.) Provided after order

9. Coating material data sheet Attached

Best Regard

Mark Tan / T H Leow


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Date : 19 July 2005





Instrument List

1 Pressure gauges 0- 30 Vaccum 1 nos

0- 7 barg 3 nos

2. Temperature Gauge 0 150C 1 no

3. Level Gauge (Magnetic Flip Type w/alarm Switches

1000mmC-C, with H & L alarm 1 no

1500mm C-C with l alarm only 1 no

4. Level Controller, Displaceer Type, Pneumatic,CS body

SS trim c/w Air filter regulator and positioner

1000mm C-C 1 no

1500mm C-C 1 no

5. Level Control Valve, Pneumatic Diaphragm, CS body

SS Trim c/w air filter Regulator and positioner

Size: 3150#RF, metal seat, 1 no

Size: 6150#RF, PTFE seated 1 no

With solenoid valve 1 no

6. Safety valve

Size: 4 150#RF x 6 150#RF 1 no

Setting @ 50psig Fire case

7. Self regulating Pressure Control valve

Size: 1 NPT set @ 2 bar 1 no

Size 1NPT set @ 0.5 bar 1 np

8. Local Auto-o-Manual Station 2 nos


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Date : 19 July 2005





Valve list

1. Inlet - 2150#RF,Ball 1 noRecirculation - 6150#RF, Ball 2 no

& recirculation - 6150#RF, Strainer 2 no

- 3150#RF,Ball 2 nos

- 3150#RF, NRV 2 nos

2. Effluent Outlet - 8 150#RF,Ball Internally Coated 3 no

6 150#RF 1 no

8150#RF NRV, Internally coated 1 no

3. Well Oil Outlet - 4 150#RF , Ball 2 nos

- 3 150# RF, Ball 1 no

4. HP Vent - 4 150# RF, Ball 1 no

- 6 150# RF, Ball 1 no

- 150#RF ball 1 no

5. LP Vent - 1 150# RF, Ball 7 nos

- 1 NRV, Disc 2 nos

6. Vessel Trim - 2150#RF Ball 10 nos

3150#RF Ball 1 no

Instrument - 3000# SLC Valve 4 nos

7. Drain and Vent - 3000# Ball 7 nos

8 Air Supply - 1150#RF Ball 1 no

Notes

- Valves shall meet NACE MR-01-75 Latest Edn

- Trim shall generally shall be stainless steel unless otherwise stated

- Valve body shall be A105/216 WCb Body, PTFE seated (except for wet oil

discharge service which shall be Stellite impregnated metal seated.), gear lever

operated.


10/30


11/30

ESCO PROCESS (Asia Pacific) Pte LtdOur Ref: Q20050505 EPC Rev A

see offer

included

included

included

included

includedincluded

included

KHARG ISLAND WASTEWATER

TREATMENT SYSTEM

control valves Required

IRANIAN OFFSHORE OIL COMPANY

DOC. TITLE: IGF SPECIFICATION DOC. NO.: ZIP-120-PR-A4-S-001

Noted

included

included

included

included

included

included

included

included

included

400V,3 ph , 50Hz

Power cable directly

connected to Motor

termination

Required

Required

included

Required

see offer

see offer

included

included

included

included

To meet 85 db

Required

Required

Required

Required

Required

Required

Required

General

Noise reduction equipment

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Option

All pipe supports/ gasket/ bolt and nuts within battery limit

Instrument Junction boxes

Instrument air connection manifold (if required)

Instrument cable/ cable tray/ conduit with accessories

Piping

Local instruments

Painting and coating

Equipment

Logic control sequence information to enable configuration of

Interconnecting instrument wiring/ tubing

Coupling and guards- all rotating equipment

Instrument wiring to JB's/ tubing (on-skid)

Electrical

Electric motors

All cabling within skid up to JB's

Electrical JB's and motor terminal boxesElectrical continuity/ earthing with in package

Instrument and control

Instrument wiring and tubing supports

Lifting lugs on skids and equipment

Piping

All piping/ valves/ fittings within battery limit

Structure/ Steel work

Skids/base plates with checker plate decking

Equipment and vessel support structures

Access ladder/ platform and hand rail

SUPPLIER DATA REV.

STA- Supplier To Advise, TBA- To Be Advise

DESCRIPTIONS

SCOPE OF SUPPLY

REQUISITION

REQUIREMENT

Main equipment items

Induced gas floatation unit

Recirculation pumps

Personal safety equipment

Kharge_Waste_Water_Treatment_Plant_IGF_SPEC 01.xls 1 / 6


12/30



TREATMENT SYSTEM



SUPPLIER DATA REV.DESCRIPTIONSREQUISITION

REQUIREMENT

Start up supervision Required

Precommissioning/ commissioning/ operating & maintenance Required

50.0 Nl/min

Fuel gas consumption Required

Instrument Air consumption

Effluent water quality as required in process requirement

Treated water design flow rate

Treated water min. / max. stable flow rate

Electrical consumption

Site installation/ erection

Guarantees

Performance guarantee

Electrical motors starters

Wiring from package JB's to purchaser's control room

Area lighting

Shipment to site

Exclusions

Foundation and civil works

Anchor bolts

Piping out side package battery limit

Access for purchaser inspection

Equipment item testing (pressure/ run/ performance)

Equipment package functional test

All process/ mechanical /instrumentation and electrical document

Check/ review purchaser's associated documentation

Certified final documents in electronic format

PFD & P&ID supplied in electronic format

Certifications

Material certification

2 x 40 HP


13/30



TREATMENT SYSTEM




REQUIREMENT

notedmin.: ppm 150000

Water viscosity

(TDS 150000 ppm)

ppm 50 will complied

Dissolved solidsmax.:

ppm

Oil viscosity

noted

noted

noted

Suspended solids

ppm 250000

70

min.: ppm 50Suspended solids

max.: ppm

at T of 100o

C: cP

at T of 64o

C: cP

Specific gravity of

Specific gravity of oil

(API 26o )

at T of 64o

C: SUS

NOTE

at T of 100o

C: SUS

at T of 100o

C & TDS of 150000 ppm:

at T of 100o

C:-

Pressure bar(g)

Temperaturemax.: o C

Mechanical design requirements

12~20Oil content ppm 15

Turn down ratio

Effluent wastewater

Oil content

min.: o C

Influent wastewater

Fluid

BPD (m3/hr)Flow

operation: BPD (m3/hr)

Design:

Process design requirement

Statement of compliance

statement of compliance with requirement/ specification

Acceptance testing

List of deviations from requisition/ specifications

Acceptance testing method/ procedure

Acceptance criteria for testing

Mechanical guarantee

Noise limit at 1m from skid edge

noted

noted

noted

noted

noted

Noted

noted

100

24

noted

noted

Complied

Complied

0.07

included

In separate cover

In separate cover

1 yr fr startup /18mths

whichever earlier

Noted

0.4

0.575

300

48.8

At the start up time the SG and TDS of water will be 1.15 and 350 g/l

respectively. Please consider this case to.

at T of 64 o C: -

Required

0.87

Required

Required

Required

85 db

64

0.868

included

Required

produced water

31115 (206)

1:15

will compliedMin. recovered oil concentration %

50000 (331)

0.02

100

%

55

10

0.55

1.062



14/30



TREATMENT SYSTEM




REQUIREMENT

km/hr

Dimension of each skid, LWH mm

Weight of skid kg

Diameter mm

Quantity

Material

Length mm

3600

2600

Type

Construction

IGF vessel

Hydraulic

Cast Steel or Al

Electrical junction boxes/ control panel

STA

IP rating of electrical enclosure IP65

Power supply (V-ph-Hz) Yes400-3-50

STA

Electrical

Hazardous zone Eexe and EexdSTA

Package remotely controlled by purchaser according to supplier

control philosophyYesRequired

Switch contact specification 5A SPDT

Control philosophy Included

STA

Required

CENELEC certified Yes or FM

IP rating of enclosures IP56

Power supply level Yes

STA

STA

24V DCSignal level

Hazardous area classifications Eexe and EexdSTA

YesmA 4-20

Instrumentation and control

All skid suitable for transportation & site handling Yes

Package shall be located out door Yes

Required

Required

Overall packaged

Number of skids for whole package 1

STA

All terminals at skid battery limits to be flanged YesRequired

All skids supplied as fully piped and wired units Yes

Mechanical design code for centrifugal pump API 610 or ISO

Seismic loading for package UBC Zone 3

Required

STA

UBC- zone 3

Design wind velocity

Mechanical design code for IGF vessel ASME 'U'

Mechanical design code for piping ASME 16.1STA

STA

1

STA

STA

STA

160 Km/H

5000mm(L), 4000mm(W),6100mm(H)

160

15,200 approx.



15/30



TREATMENT SYSTEM




REQUIREMENT

Design temp. o C

Material

NPSH required 0.85bar

Head at shut off STA

Capacity (normal/ rated) 175 m3/h each

Differential head 3.5 bars

Model No. CTX or equal

Service Continuous

STA

Type Yes

Manufacturer Flowserve

Centrifugal

STA

Recirculation pump

No of required pump 2 (Hold)2

Dimension 2"STA

Type Suction

Material Cast Steel w/ TC CoatSTA

STA

d) Depressurizing system

e) Eductor

STA

Material

Dimension STA

STA

Quantity NaType

STASTA

Dimension

c) Baffle

STA

Type Gravity

Material SA 285C

STA

STA

b) Oil skimmer

Quantity 1STA

Material

Dimension

STA

STA

Quantity

Type STA

STA

Accessories

a) Distribution chamber

Internal coating Phenolic epoxy

External coating EpoxySTA

STA

Thickness (shell/head) 19.02

Corrosion allowance 3mm

STA

STA

0.02 min.

Material (shell/head) CS

0.07

STA

Flotation rising velocity m3/m2/hr

Retention time of each chamber hr

115

7

Continuous

STA

STA

STA

STA

STA

STA

Retention time of last chamber hr STA

Design press. bar(g)

115



16/30



TREATMENT SYSTEM




REQUIREMENT

Note: IGF shall be capable to coupled with Nutshell filter

Wear ring

Casing

Impeller

Shaft

Shaft sleeve

Mech. Seals type

Design temp. o C

Power absorbed at duty point kW

Electrical motor rating kW

Motor speed rpm

Floatation aid (ppm)

Reverse demulsifier (ppm)

Yrs

Fuel gas (Nm3/hr)

Utility consumptions

Chemical requirement

Electricity (kW)

Antiscale (ppm)

NA

50 Nl/minInstrument air (Nm3/hr)

STA

Upon Application

Upon Application

Upon Application

130

General

STA 15Design life

API 5L, DSS

Pipe rating Applicable Schedule

1450

Piping material STA

STA

57

75

Yes

Complied

SS

SS

SS

SS

Cast SteelSTA

STA

STA

STA

STA

STA

115

STA

STA

STA

STA

STA

STA

STA

STA



17/30

Amercoat

385

Multi-purpose epoxy (385 Series)

Product Data/

Application Instructions

Multi-purpose high build epoxy

High solids high build epoxy intermediate

Primer for durable systems with wide range of topcoats,including polyurethanes and acrylics

Ballast water tanklining

High build anti-corrosive coating for ship hulls

Excellent shop primer for corrosive service

Suitable for immersion service Outstanding chemical and weather resistance

Excellent adhesion to inorganic zinc silicate

Easy application

Contains no lead or chromate pigments

Low VOC

Wide film build range

Compatible with a variety of substrates and surfacepreparations

Amercoat 385 is a high-performance epoxy coating forming atough, abrasion-resistant, durable film. It adheres strongly tobare steel, coated steel and inorganic zinc silicate primed sur-faces on new construction, repair and field maintenance pro-

jects. Amercoat 385 will also adhere to intact painted surfacesand tight rust and may be used to repair itself or inorganiczinc silicate primers.

Amercoat 385 provides an excellent barrier to corrosion; itsinhibitive pigment version (385PA) affords corrosion inhibition atdamaged areas. It has good protection to chemical resistance,making it suitable for use in aggressive environments. Amercoat385 is user-friendly and can be applied by a variety of methodsto produce a smooth, fast-drying film. It is suitable for immer-sion in both salt and fresh water at temperatures up to 140F,continuous and can be used as a tank lining for alkaline and saltsolutions, petroleum fuels, sewage waste and certain chemicals.

Amercoat 385 may also be applied over aluminum, stainlesssteel, galvanizing, concrete and previously coated surfaces inaddition to steel.

Amercoat 880 glassflake may be added to increase film build

and lower moisture vapor permeability. For additional infor-mation see Amercoat 880 Product Data Sheet or contact yourAmeron representative.

Typical Uses Decks, hulls and superstructures of ships, barges and

work boats.

Piers, offshore platforms and related structures.

Tank exteriors in oil refineries, paper mills, chemicalprocessing facilities and waste water treatment plants.

Tank lining.

Industrial structural steel, machinery and piping.

Physical DataFinish Flat

ColorAmercoat 385 Ameron standard colors

See color cardAmercoat 385PA Oxide red, buff

Inhibitive pigment

Components385 or 385PA 2

Curing mechanism Solvent release and chemicalreaction between components

Volume solids (ASTM D2697 modified)385 or 385PA 68% 3%Dry film thickness per coat

385 or 385PA 4 to 6 mils (100 to 150 microns)with 880 glassflake 6 to 14 mils (150 to 350 microns)

Coats 1 or 2

Theoretical coverage ft2/gal m2/L385 or 385PA

1 mil (25 microns) 1059 26.04 mils (100 microns) 1265 26.5

385 with 880 at 6 mils (150 microns) will be 185 ft2per gallon.

VOC lb/gal g/L(EPA method 24)

385 mixed 2.3 276

385 mixed/thinned 2.6 311Temperature Wet DryF C F C

continuous 140 60 200 193intermittent 175 79 250 121

Flash point (SETA) F C385 cure 118 148385 resin 128 153

Amercoat 861 300 149Amercoat 65 178 125Amercoat 101 145 163Amercoat 12 112 -17

Qualifications

Military Sealift Command Underwater hulls, topsideand salt water ballast tankservice.

NAVSEA Chapter 631 for aluminumhull use

USDA Incidental Food Contact

MIL-P-23236B Type IV Dedicated Sea Water BallastClass 2 only.Grade B

Page 1 of 4

Performance Coatings & Finishes


18/30

Typical Properties

Physical

Abrasion (ASTM D4060) 108 mg weight loss1 kg load/1000 cycles

CS-17 wheel

Adhesion, Elcometer (ASTM D4541) >1000 psi

Performance

Salt spray 1 coat @ 6 mils 5000 hours exposureface corrosion (ASTM B117) Noneface blistering (ASTM B117) None

Humidity (condensation) (ASTM D4585)3000 hours exposureface corrosion None

Steam cleanable Yes

Chemical resistance Condition after 1 year immersioncaustic 30%, 50% up to 140F Excellentfuel (MSC recipe) Excellentsalt water ExcellentDI water up to 140F Excellent

Amercoat 385 Chemical Resistance GuideSplash and Fumes and

Environment Spillage WeatherAcidic F GAlkaline E ESolvents E ESalt solutionsAcidic G VGNeutral E E

Alkaline E EWater E E

F-Fair G-Good E-Excellent VG-Very GoodThis chart shows typical resistance of Amercoat 385. Contact your

Ameron representative for your specific requirements.

Systems Using Amercoat 385

1st Coat 2nd Coat 3rd CoatAmercoat 385 or 385PA Amercoat 385 or 385PA Amershield Amercoat 385 or 385PA 450 Series Dimetcote 9 Series 385 Amershield,

450 SeriesAmercoat 68 Series 385 Amershield,

450 SeriesAmercoat 385 385 279, 275E,

277E, ABC 3,ABC 4

Confirm compliance with VOC regulations before using coatingsystems. For immersion service, apply 2 coats at a minimum of 8mils total DFT.

Over Dimetcote, and Amercoat 68 Series primers, a mist coat/full

coat and thinning with Amercoat 101 may be required to preventapplication bubbling.

Use Amercoat 385PA primer when inhibitive pigmented primer isspecified as the first coat.

Use Amercoat 385PA oxide red when MIO pigment is specified.

Application Data

Applied over substrates Steel, concrete, masonryblock, aluminum,galvanizing, coated surfaces

Primer/s See Systems Table

Method Airless, conventional spray,brush or roller

Mixing ratio (by volume)385 or 385PA 1 part resin to 1 part cure

385 with 880 glassflake 1-gal 880 per mixed 2-gal 3855 gal 880 per mixed 10-gal385

Pot life (hours)F/C

90/32 70/21 50/10385 or 385PA 11/2 3 5385 with 880 glassflake 11/2 21/2 4

Environmental conditionsTemperature F C

air and surface 32 to 120 0 to 49

Surface temperatures must be at least 5F (3C) above dewpoint to prevent condensation.

Drying time (ASTM D1640) @ 6 mils, DFT (hours)F/C90/32 70/21 50/10 32/0

touch 61 22 63 666through 10 16 24 168with 880 glassflake 12 18 26 192

Topcoat or recoat timeminimum 16 18 10 172

Addition of 861 Accelerator does not change dry-to-touch or dry- through

times but does accelerate cure for service.

Topcoat or recoat time(days) (maximum) F/C

90/32 70/21 50/10Product

450 Series orAmershield 14 30 42

385 or 385PAnon-immersion No maximum Clean surface

requiredimmersion 6 months high pressure water

wash and roughen surface ifexceeded

ABC 3, or ABC 4, Apply while 385 is soft to thumbAmercoat 275E, pressure277E, 279

Failure to apply antifoulings while coating is still soft to thumb pressuremay result in poor adhesion and eventual delamination.

Time before service @ 8 mils (hours) F/C385 or 385PA 90/32 70/21 50/10 32/0

immersionambient 24 248 272 240hot 72 168 336 NR

non-immersion 12 224 236 168

Thinners (up to 12 pt)above 70F (21C) Amercoat 101below 70F (21C) Amercoat 65

In confined areas thin with Amercoat 101

Equipment cleaner Thinner or Amercoat 12

385 PDS/AI Page 2 of 4


19/30

Adhere to all application instructions, precautions, conditionsand limitations to obtain the maximum performance. Whenused over recommended primers, refer to ApplicationInstructions for the specific primer being used for surfacepreparation data and application and drying procedures. Forconditions outside the requirements or limitations described,contact your Ameron representative.

Surface PreparationCoating performance is proportional to the degree of surfacepreparation. Refer to specifications for the specific primer beingused. Prior to coating, primed surface must be clean, dry,undamaged and free of all contaminants including salt deposits.Round off all rough welds and remove all weld spatter.

Steel Remove all loose rust, dirt, grease or other contami-nants by one of the following depending on the degree ofcleanliness required: SSPC-SP2, 3, 6 or 7. SP12 (WJ-2L) is alsoacceptable. For more severe service and immersion, clean toSSPC-SP10. The choice of surface preparation will depend onthe system selected and end-use service conditions.

Blast to achieve a dense, angular anchor profile of 1-2 mils(25-50 microns) as indicated by a Keane-Tator Surface ProfileComparator or Testex Tape. Increase coating thickness if pro-file greater than 3 mils.

Galvanizing Remove oil or soap film with neutral detergentor emulsion cleaner; then use zinc treatment such asGalvaprep or equivalent or blast lightly with fine abrasive.

Aluminum Remove oil, grease or soap film with neutraldetergent or emulsion cleaner; treat with Alodine 1200,

Alumiprep or equivalent or blast lightly with fine abrasive.

Concrete/masonry Surface must be cured, clean, dry, free ofcontamination and disintegrated or chalky materials. Cleanconcrete surface; abrasive blast (ASTM D4259) or acid etch(ASTM D4260). Fill concrete voids with Nu-Klad 965 or 114Ato achieve a smooth surface. Clean masonry surface by ASTMD4261. Fill masonry block with Amerlock 400BF Block Filler.

Aged coatings All surfaces must be clean, dry, tightly bondedand free of all loose paint, corrosion products or chalky residue.Clean by low pressure water cleaning (1000 psi, min.), SSPC-SP1, 2, 3 or 7. Amercoat 385 is compatible over most types ofproperly applied and tightly adhering coatings. However, a test

patch is recommended to confirm compatibility.Repair Prepare damaged areas to original surface prepara-tion specifications, feathering edges of intact coating.Thoroughly remove dust or abrasive residue before touch up.

Application EquipmentAirless spray Standard equipment such as Graco Bulldogor larger with a 0.15- to 0.021- in. (0.38 to0.53 mm) fluid tip.

Conventional spray Industrial equipment such asDeVilbiss MBC or JGA spray gun with 78 or 765 air capand E fluid tip, or Binks No. 18 or 62 gun with a 66 x63PB nozzle set up. Separate air and fluid pressure regula-tors, and a moisture and oil trap in the main air supplyline are recommended.

Power mixer Jiffy Mixer powered by an air or an explo-sion-proof electric motor.

Brush Natural bristle. Maintain wet edge.

Roller Use industrial roller. Level any air bubbles withbristle brush.

Application Procedure

Amercoat 385 or 385PA consists of two components whichmust be mixed together before use. It is packaged in theproper portions in 2- or 10-gallon units.

1. Flush equipment with thinner or Amercoat 12 beforeuse.

2. Stir each component thoroughly, then combine resinand cure and mix until uniform. When using Amercoat880 glassflake, add material to mixed unit of Amercoat385 following 880. Instructions for use.

3. Thin only if necessary for workability, add Amercoat101 up to 12 pint (approximately 6%) per gallon of

Amercoat 385. Use Amercoat 65 when faster drying isdesired. Use Amercoat 101 when applying in confinedspaces. Use only Ameron recommended thinners.

4. Do not mix more material than will be used within potlife. Pot life is shortened by higher temperatures.

5. For conventional spray, use adequate air pressure andvolume to ensure proper atomization.

6. Apply a wet coat in even, parallel passes; overlap eachpass 50 percent. If required, cross-spray at right anglesto avoid holidays, bare areas and pinholes.

Note:When applying directly over inorganic zincs orzinc-rich primers, a mist coat/full coat technique may

be required to minimize bubbling. This will depend onthe age of the primer, surface roughness, and environ-mental conditions during application and curing.

7. When applying antifouling coatings, apply first antifoul-ing coat while Amercoat 385 is still soft to thumb pres-sure. Failure to apply antifouling while Amercoat 385 isstill soft may result in poor adhesion between coatingsand eventual delamination of the antifouling.

8. Normal recommended dry film thickness per coat is 4to 6 mils for 385 and 6 to 14 mils for 385 with 880.However, if greater thickness is applied in local areasbecause of overlapping, no runs or sags will normallyoccur at a dry film thickness up to 10 mils for 385 and16 mils for 385 with 880. Total dry film thickness intwo coats must not exceed 16 mils for 385 and 32 mils

for 385 with 880.9. A wet film thickness of 6 mils (150 microns) normally

provides 4 mils (100 microns) of dry film.

10. When using brush or roller application method, addi-tional coats may be required to achieve proper filmthickness.

11. When a pinhole-free film is required, check film conti-nuity of material with a nondestructive holiday detectorsuch as Tinker and Rasor Model M-1. Apply additional

Amercoat 385 to areas requiring touch up.

12. Clean all equipment with thinner or Amercoat 12immediately after use.

Page 3 of 4 385 PDS/A


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Safety Precautions

Read each components material safety data sheet beforeuse. Mixed material has hazards of each component. Safetyprecautions must be strictly followed during storage, han-dling and use.

CAUTION Improper use and handling of this productcan be hazardous to health and cause fire or explosion.

Do not use this product without first taking all appropri-ate safety measures to prevent property damage andinjuries. These measures may include, without limita-

tion: implementation of proper ventilation, use of properlamps, wearing of proper protective clothing and masks,tenting and proper separation of application areas.Consult your supervisor. Proper ventilation and protec-tive measures must be provided during application anddrying to keep spray mists and vapor concentrationswithin safe limits and to protect against toxic hazards.Necessary safety equipment must be used and ventila-tion requirements carefully observed, especially in con-fined or enclosed spaces, such as tank interiors andbuildings.

This product is to be used by those knowledgeableabout proper application methods. Ameron makes norecommendation about the types of safety measuresthat may need to be adopted because these depend on

application environment and space, of which Ameronis unaware and over which it has no control.

If you do not fully understand these warnings andinstructions or if you cannot strictly comply with them,do not use the product.

Note: Consult Code of Federal Regulations Title 29, Labor,parts 1910 and 1915 concerning occupational safety andhealth standards and regulations, as well as any otherapplicable federal, state and local regulations on safe prac-tices in coating operations.

This product is for industrial use only. Not for residen-tial use .

WarrantyAmeron warrants its products to be free from defects in

material and workmanship. Ameron's sole obligation andBuyer's exclusive remedy in connection with the productsshall be limited, at Ameron's option, to either replacementof products not conforming to this Warranty or credit toBuyer's account in the invoices amount of the nonconform-ing products. Any claim under this Warranty must be madeby Buyer to Ameron in writing within five (5) days ofBuyer's discovery of the claimed defect, but in no eventlater than the expiration of the applicable shelf life, or oneyear from the delivery date, whichever is earlier. Buyer'sfailure to notify Ameron of such nonconformance asrequired herein shall bar buyer from recovery under this

Warranty.

Ameron makes no other warranties concerning theproduct. No other warranties, whether express, implied,or statutory, such as warranties of merchantability orfitness for a particular purpose, shall apply. In no eventshall Ameron be liable for consequential or incidentaldamages.

Any recommendation or suggestion relating to the use ofthe products made by Ameron, whether in its technical lit-erature, or in response to specific inquiry, or otherwise, isbased on data believed to be reliable; however, the prod-ucts and information are intended for use by Buyers having

requisite skill and know-how in the industry, and thereforeit is for Buyer to satisfy itself of the suitability of the prod-ucts for its own particular use and it shall be deemed thatBuyer has done so, at its sole discretion and risk. Variationin environment, changes in procedures of use, or extrapo-lation of data may cause unsatisfactory results.

Limitation of Liability

Ameron's liability on any claim of any kind, includingclaims based upon Ameron's negligence or strict liability,for any loss or damage arising out of, connected with, orresulting from the use of the products, shall in no caseexceed the purchase price allocable to the products orpart thereof which give rise to the claim. In no event shall

Ameron be liable for consequential or incidental dam-

ages.

Shipping DataPackaging

385 or 385PA 2- and 10-gal units

Shipping weight (approx.) lb kg385 or 385PA 2-gal unit

cure 1 gal in 1-gal can 12 25.6resin 1 gal in 1-gal can 13 26.0

385 or 385PA 5-gal unitcure 5 gal in 5-gal can 61 27.7resin 5 gal in 5-gal can 60 27.3

Shelf life when stored indoors at 40 to 100F (4 to 38C)

cure, resin and paste 1 year from shipment date

Numerical values are subject to normal manufacturing tolerances, color andtesting variances. Allow for application losses and surface irregularities. Seeapplication instructions for complete information and safety precautions.

The mixed product is photochemically reactive as defined by the SouthCoast Air Quality Management District's Rule 102 or equivalent regulations.

385 PDS/AI Page 4 of 4 1999 Ameron Printed in U.S.A. R9/04 supersedes R5/0

Ameron U.S.A. 13010 Morris Rd, Suite 400, Alpharetta, GA 30004 (678) 393-0653

Ameron B.V. J. F. Kennedylaan 7, 4191 MZ Geldermalsen, The Netherlands (31) 345-587-587


21/30

Marine & Protective CoatingMarine & Protective Coating Product FeatureOutstanding Durability Anti Corrosive

Water ResitanceAbrasion Resistance

Impact Resitance

Excellent Chemical Resistance AcidAlkaiOils

Easy Workability RecoatabilityMaintenanceCompatibility with old filmCold Weather Application

Enviormental Friendly VOC CorrespondanceTin Free Anti-FoulingToxic Free Material

Marine & Protective Coating Main ProductionAnti-Fouling ABC#3

ABC#4 TBT Free Self-polishing Anti -foulingEconomic TBT Free Self-polishing Anti-foulingEpoxy Coating Amercoat 90HS Amercoat 91

Amercoat 167Amercoat 233 seriesAmercoat 235Amercoat 253Amercoat 385 SeriesAmercoat 395 series Amerlock

2Amerlock 400 SeriesPro Guard 911

Excellent chemical resistant phenolic epoxy tank liningHigh performance novolac epoxy tank lining100% penerating epoxy sealerEpoxy Coating for fresh and Salt water, many solvent and chemicalsExcellent Corrosion protection and low temprature cure multi-purposeepoxy coatingWide range Chemicals and solvent resistance phenolic epoxy tank lining

High performance fast dry multi purpose epoxy coatingMulti-purpose high buld epoxy coatingHigh solid epoxy tank liningFast Cure surface tolerant VOC compliant epoxy coating

General maintance high solids epoxy coatingHigh build water pipe epoxy coating

Poly UrethaneCoating Amerocoat 450 HS Series High Gloss and Anti-Satin aliphatic polyurethane topcoatAkyd Coating Amerocoat 5105Amerocoat 5405

Amerocoat 5450Fast dry alkyd primerHigh Solid alkyd topcoatGloss alkyd topcoat

Anti-Skid Coating Amerocoat 237MAmerocoat385 ASA Heavy duty non-skid epoxy CoatingWithstand abrasion and tough durable Anti-slip epoxy Coation

Zinc Coating Dimetcote 9 Series Amerocoat68Dimetcote 302 SeriesCatha-Coat 325Catha-Coat 328

Inorganic -Zinc silicate primer

Zinc rich epoxy primerR einforced inorganic zinc primerInorganic- zinc silicate primerPreconstruction inorganic zinc shop primer

Poly-SiloxaneCoatings PSX 700PSX 738

PSX 892HSSelf priming and good appearance retention engineered siloxane coatingHeat resistance engineered siuloxane to 600 C on stainless steel heatresistance engineered siloxaane coating to 400c


22/30

Global Systems Guide

System Surface

Reference Surface Area Coating System Preparation

A-1 Underwater Hull Amercoat 385 Multi-Purpose Epoxy Coating SSPC-SP 10 125 - 150 5 - 6

(submerged surfaces from Amercoat 385 Multi-Purpose Epoxy Coating (Sa 2-1/2) 125 - 150 5 - 6

keel to deepload line 250 - 300 10 - 12

receiving antifouling)

A-2 Amercoat 235 Multi-Purpose Epoxy Coating SSPC-SP 10 125 - 150 5 - 6

Amercoat 235 Multi-Purpose Epoxy Coating (Sa 2-1/2) 125 - 150 5 - 6250 - 300 10 - 12

A-3 Amercoat 240 Universal Epoxy SSPC-SP 10 125 - 150 5 - 6

Amercoat 240 Universal Epoxy (Sa 2-1/2) 125 - 150 5 - 6

250 - 300 10 - 12

A-4 Amerlock 400 Glassflake Epoxy Series SSPC-SP10 400 - 500 16 - 20

(Sa 2-1/2)

B-1 Antifouling Flats and

60 months (submerged surfaces from ABC3 Self-polishing Antifouling boottoop: 250 10

service life keel to deep load line) ABC3 Self-polishing Antifouling Sides: 300 12

B-2 ABC3 Self-polishing Antifouling Boottop: 250 10

60 months ABC3 Self-polishing Antifouling Sides: 300 12

service life FlatABC4 Self-polishing Antifouling bottom: 250 10

B-3 Flats and

36 months ABC3 Self-polishing Antifouling boottoop: 150 6

service life ABC3 Self-polishing Antifouling Sides: 175 7

Flats and

B-4 ABC4 Self-polishing Antifouling boottoop: 180 7.236 months ABC4 Self-polishing Antifouling Sides: 220 8.8

service life

C-1 Freeboard and External Amercoat 385 Multi-Purpose Epoxy Coating SSPC-SP10 100 - 125 4 - 5

Superstructures Amercoat 385 Multi-Purpose Epoxy Coating (Sa 2-1/2) 100 - 125 4 - 5

(boottop to rail, bulwarks, either:

houses, equipment and Amercoat 229 Series Acrylic Epoxy Gloss Coating 50 - 75 2 - 3

appurtenances, etc.) or :

Amercoat 450 Series Polyurethane Gloss Coating 50 - 75 2 - 3

250 - 325 10 - 13

C-2 Amercoat 235 Multi-Purpose Epoxy Coating SSPC-SP10 100 - 125 4 - 5

Amercoat 235 Multi-Purpose Epoxy Coating (Sa 2-1/2) 100 - 125 4 - 5

either:

Amercoat 229 Series Acrylic Epoxy Gloss Coating 50 - 75 2 - 3

or :


or :

PSX 1001 Acrylic Polysiloxane 50 - 75 2 - 3

250 - 325 10 - 13

C-3 Amercoat 240 Universal Epoxy SSPC-SP10 100 - 150 4 - 6


either:


or :


or :PSX 1001 Acrylic Polysiloxane 50 - 75 2 - 3

250 - 375 10 - 15

C-4 Amercoat 68 Series Zinc-rich Epoxy Primer SSPC-SP10 75 - 100 3 - 4

Amerlock Series High-Solids Epoxy Coating (Sa 2-1/2) stripe stripe

PSX 700 Engineered Siloxane Coating 125 - 150 5 - 6

200 - 250 8 - 10

C-5 Amerlock Series High-Solids Epoxy Coating SSPC-SP10 100 - 150 4 - 5

PSX 700 Engineered Siloxane Coating (Sa 2-1/2) 125 - 150 5 - 6

225 - 300 9 - 12

Notes:

R02-23-05

consult your local Ameron representative for a detailed, project-specific specification.

Marine System Guide

New Constructi on Coating Specification1

(1) The information contained herein is a guide for illustrative purposes only. Since individual project details will vary, please

Microns Mils

Typical Dry Film Thickness

Apply first coat of AF while

last coat of epoxy

anticorrosive is still soft to

moderate thumb pressure.


23/30


System Surface


D-1 External Decks Amercoat 385 Multi-Purpose Epoxy Coating SSPC-SP 10 100 - 125 4 - 5

(weather decks, Amercoat 385 Multi-Purpose Epoxy Coating (Sa 2-1/2) 100 - 125 4 - 5

passageways, vehicular optional:

traffic, ram s, etc.)2 Amercoat 229 Series Acrylic Epoxy Gloss Coating 50 - 75 2 - 3

or :


250 - 325 10 - 13

D-2 Amercoat 235 Multi-Purpose Epoxy Coating SSPC-SP10 100 - 125 4 - 5


optional:


or :


250 - 325 10 - 13

D-3 Amercoat 240 Universal Epoxy SSPC-SP10 100 - 150 4 - 6


optional:


or :


250 - 375 10 - 15

D-4 Dimetcote 9 Series Inorganic Zinc Coating3

SSPC-SP10 75 - 100 3 - 4

Amercoat 385 Multi-Purpose Epoxy Coating4, 5

(Sa 2-1/2) 125 - 150 5 - 6

optional:


or :


250 - 325 10 - 13

D-5 Amercoat 68 Series Zinc-Rich Epoxy Coating SSPC-SP10 75 - 100 3 - 4

Amercoat 385 Multi-Purpose Epoxy Coating4, 5

(Sa 2-1/2) 125 - 150 5 - 6

optional:


or :


250 - 325 10 - 13

D-6 Amerlock 400 Glassflake Epoxy Series SSPC-SP10 400 - 500 16 - 20

(Sa 2-1/2)

D-7 Amercoat 5105 Alkyd Primer SSPC-SP10 75 - 100 3 - 4

Amercoat 5105 Alkyd Primer (Sa 2-1/2) 75 - 100 3 - 4

Amercoat 5400 Series Alkyd Topcoat 50 - 75 2 - 3200 - 275 8 - 11

Notes:

(3) Dimetcote 302 Series can also be used as a primer for topside's maintenance and new construction.

(4) Amercoat 383H can also be used as a cost-effective mid-coat over inorganic or organic zinc-rich primer. The Product Data

Sheet can be obtained at Ameron's website.

R02-23-05

Marine System Guide

New Construction Coating Specification1


(5) For low-temperature applications below 5 deg. C (40 deg. F), use Amercoat 235 or 240.


(2) For systems D-1 through D-6, Amercoat 885, 886, or 888 anti-slip additive may be added to the final coat.

Microns Mils



24/30


System Surface


E-1 Work Spaces Amercoat 385 Multi-Purpose Epoxy Coating SSPC-SP 10 100 - 125 4 - 5

(engine room, machinery Amercoat 385 Multi-Purpose Epoxy Coating (Sa 2-1/2) 100 - 125 4 - 5

spaces, galley, etc) and 200 - 250 8 - 10

accommodations.

E-2 Amercoat 235 Multi-Purpose Epoxy Coating SSPC-SP 10 100 - 125 4 - 5


200 - 250 8 - 10

E-3 Amercoat 240 Universal Epoxy SSPC-SP10 100 - 150 4 - 6


200 - 300 8 - 12

E-4 Amerlock Series High-Solids Epoxy Coating SSPC-SP10 100 - 125 4 - 5

Amerlock Series High-Solids Epoxy Coating (Sa 2-1/2) 100 - 125 4 - 5

200 - 250 8 - 10

E-5 Amercoat 5105 Alkyd Primer SSPC-SP10 75 - 100 3 - 4

Amercoat 5400 Series Alkyd Topcoat (Sa 2-1/2) 50 - 75 2 - 3

125 - 175 5 - 7

E-6 Amercoat 385 Multi-Purpose Epoxy Coating SSPC-SP10 125 - 150 5 - 6

either: (Sa 2-1/2)


or :


175 - 225 7 - 9

E-7 Amercoat 235 Multi-Purpose Epoxy Coating SSPC-SP10 125 - 150 5 - 6

either: (Sa 2-1/2)


or :


or :

PSX 1001 Acrylic Polysiloxane 50 - 75 2 - 3

175 - 225 7 - 9

E-8 Amercoat 240 Universal Epoxy SSPC-SP10 125 - 150 5 - 6

either: (Sa 2-1/2)


or :


or :PSX 1001 Acrylic Polysiloxane 50 - 75 2 - 3

175 - 225 7 - 9

Notes:

R02-23-05



Marine System Guide



Microns Mils


25/30


System Surface


F-1a Cargo Tanks6, 7, 8 Amercoat 253 Epoxy Novolac Tank Lining SSPC-SP10 125 - 150 5 - 6

Amercoat 253 Epoxy Novolac Tank Lining (Sa 2-1/2) 125 - 150 5 - 6

or 250 - 300 10 - 12

F-1b Amercoat 253 Epoxy Novolac Tank Lining SSPC-SP10 100 - 125 4 - 5


Amercoat 253 Epoxy Novolac Tank Lining 100 - 125 4 - 5

300 - 375 12 - 15

F-2a Amercoat 91 Epoxy Novolac Tank Lining SSPC-SP10 125 - 150 5 - 6


or 250 - 300 10 - 12

F-2b Amercoat 91 Epoxy Novolac Tank Lining SSPC-SP10 100 - 125 4 - 5

Amercoat 91 Epoxy Novolac Tank Lining (Sa 2-1/2) 100 - 125 4 - 5Amercoat 91 Epoxy Novolac Tank Lining 100 - 125 4 - 5

300 - 375 12 - 15

F-3a Amercoat 90 Series Tank Lining SSPC-SP10 125 - 150 5 - 6

Amercoat 90 Series Tank Lining (Sa 2-1/2) 125 - 150 5 - 6

or 250 - 300 10 - 12

F-3b Amercoat 90 Series Tank Lining SSPC-SP10 100 - 125 4 - 5

Amercoat 90 Series Tank Lining (Sa 2-1/2) 100 - 125 4 - 5

Amercoat 90 Series Tank Lining 100 - 125 4 - 5

300 - 375 12 - 15

F-4 Amercoat 240 Universal Epoxy SSPC-SP10 125 - 150 5 - 6Amercoat 240 Universal Epoxy (Sa 2-1/2) 125 - 150 5 - 6

250 - 300 10 - 12

F-5 Dimetcote 9 Series Inorganic Zinc Coating SSPC-SP10 75 - 100 3 - 4(Sa 2-1/2)

F-6 Dimetcote 3A/4A Water-based Inorganic Zinc Coating SSPC-SP10 75 - 100 3 - 4(Sa 2-1/2)

Notes:

performance.

(7) Contact Ameron Technical Service for resistance list.

R02-23-05

Marine System Guide


Typical Dry Film Thicknes

Microns Mils

(6) If carriage of highly aggressive cargo is intended, specify the coating systems utilizing three full coats to obtain maximum

(8) A contrasting stripe coat must be applied between coats.




26/30


27/30

Global System Guide

System Surface

Reference Area Coating System Preparation Microns Mils

IV Tanks

Q-1 Salt water ballast tanks, Amercoat 385 Multi-purpose Epoxy Coating2

SSPC-SP 10 125 - 150 5 - 6

voids and cofferdams Amercoat 385 Multi-purpose Epoxy Coating2

(Sa 2 1/2) stripe stripe

Amercoat 385 Multi-purpose Epoxy Coating2

125 - 150 5 - 6


stripe stripe

250 - 300 10 - 12

R-1 Storage tanks, slop Amercoat 90 Series Tank Lining3

SSPC-SP 10 100 - 125 4 - 5

tanks Amercoat 90 Series Tank Lining3

(Sa 2 1/2) stripe stripe

Amercoat 90 Series Tank Lining3

100 - 125 4 - 5


stripe stripe


100 - 125 4 - 5

300 - 375 12 - 15

S-1 Methanol tanks Dimetcote 9 Series Inorganic Zinc Coating SSPC-SP 10 75 - 100 3 - 4

(Sa 2 1/2)

T-1 Potable and fresh water Amercoat 90 Series Tank Lining SSPC-SP 10 125 - 150 5 - 6

tanks Amercoat 90 Series Tank Lining (Sa 2 1/2) stripe stripe

Amercoat 90 Series Tank Lining 125 - 150 5 - 6

Amercoat 90 Series Tank Lining stripe stripe

or 250 - 300 10 - 12

T-2 Amerlock High Solids Epoxy Coating SSPC-SP 10 125 - 150 5 - 6

Amerlock High Solids Epoxy Coating (Sa 2 1/2) stripe stripe

Amerlock High Solids Epoxy Coating 125 - 150 5 - 6

Amerlock High Solids Epoxy Coating stripe stripe

250 - 300 10 - 12

Notes: (1) The above schemes are offered as a guide to product selection for optimum performance. Exact recommendations and

information regarding specific product characteristics, health and safety concerns, and other variations of these typical

schemes to suit local conditions will be provided by local Ameron International representatives.

(2) For low-temperature applications below 5 deg. C (40 deg. F), use Amercoat 240 or Amercoat 370.

R 05-12-04

(3) Amercoat 91 or Amercoat 253 may be suitable for certain cargos, as well. Contact Ameron for a specific recommendation.

FPSO

Floating Production Storage and Offloading1



28/30

Global System Guide

System Surface


I Pre-Construction Primers (see specific data prepared for this subject)

II Exterior Surfaces (page 1 of 2)

A-1 Bottom, side shell and Amerlock GFK Glass Flake Epoxy Series SSPC-SP 10 375 - 500 15 - 20

structural attachments Amerlock GFK Glass Flake Epoxy Series (Sa 2 1/2) 375 - 500 15 - 20

below splash zone ABC3 TBT-free Self-polishing Antifouling 125 - 150 5 - 6

ABC3 TBT-free Self-polishing Antifouling 125 - 150 5 - 6

ABC3 TBT-free Self-polishing Antifouling 125 - 150 5 - 6

1,125 - 1,450 45 - 58

B-1 Side shell and structural Amerlock GFK Glass Flake Epoxy Series SSPC-SP 10 375 - 500 15 - 20

attachments in splash Amerlock GFK Glass Flake Epoxy Series (Sa 2 1/2) 375 - 500 15 - 20

zone area 750 - 1,000 30 - 40

C-1 Side shell and structural Dimetcote 9 Series Inorganic Zinc Coating SSPC-SP 10 75 - 100 3 - 4

attachments between PSX 700 Engineered Siloxane (Sa 2 1/2) 125 - 175 5 - 7

splash zone and main 200 - 275 8 - 11

or deck

C-2 Dimetcote 9 Series Inorganic Zinc Coating 75 - 100 3 - 4

Amercoat 385 Multi-purpose Epoxy Coating2, 3

125 - 150 5 - 6

Amercoat 450 Series Aliphatic Polyurethane 50 - 75 2 - 3

250 - 325 10 - 13

D-1 Decks beneath equipment Dimetcote 9 Series Inorganic Zinc Coating SSPC-SP 10 75 - 100 3 - 4


(Sa 2 1/2) 100 - 150 4 - 6


100 - 150 4 - 6

or 275 - 400 11 - 16

D-2 Dimetcote 9 Series Inorganic Zinc Coating SSPC-SP 10 75 - 100 3 - 4

Amerlock GFK Glass Flake Epoxy Series (Sa 2 1/2) 400 - 500 16 - 20

475 - 600 19 - 24

E-1 Weather decks Dimetcote 9 Series Inorganic Zinc Coating SSPC-SP 10 75 - 100 3 - 4


(with Amercoat 888) 475 - 600 19 - 24

F-1 Helideck Epok Screed SSPC-SP 10

Epok Tread Tiles (high proflie) (Sa 2 1/2) NA NA

or

F-2 Amerlock GFK Glass Flake Epoxy Series SSPC-SP 10 400 - 500 16 - 20


(with Amercoat 888) 800 - 1,000 32 - 40





(3) Amercoat 383H can also be used as a mid-coat over inorganic zinc.

R08-02-04

FPSO




29/30

Global System Guide

System Surface


III Interior Surfaces

M-1 Accommodation spaces, Amercoat 5105 Series SSPC-SP 10 50 - 75 2 - 3

bulkheads and overheads Amercoat 5400 Series (Sa 2 1/2) 50 - 75 2 - 3

insulated or uninsulated 100 - 150 4 - 6

or

and

M-2 Amercoat 385 Multi-purpose Epoxy Coating2

SSPC-SP 10 100 - 150 4 - 6

Machinery spaces and Amercoat 385 Multi-purpose Epoxy Coating2

(Sa 2 1/2) 100 - 150 4 - 6

or engine rooms, bulkheads 200 - 300 8 - 12

and overheads

M-3 Amercoat 385 Multi-purpose Epoxy Coating2

SSPC-SP 10 100 - 150 4 - 6

Amercoat 229 Series Epoxy Acrylic Coating (Sa 2 1/2) 50 - 75 2 - 3

150 - 225 6 - 9

N-1 Walking surfaces, Amercoat 385 Multi-purpose Epoxy Coating2

SSPC-SP 10 100 - 150 4 - 6accomodation spaces Amercoat 385 Multi-purpose Epoxy Coating

2(Sa 2 1/2) 100 - 150 4 - 6

200 - 300 8 - 12

O-1 Walking surfaces, Amercoat 385 Multi-purpose Epoxy Coating2

SSPC-SP 10 100 - 150 4 - 6

machinery spaces Amercoat 385 Multi-purpose Epoxy Coating2

(Sa 2 1/2) 100 - 150 4 - 6

or 200 - 300 8 - 12

O-2 Amerlock Series High Solids Epoxy SSPC-SP 10 100 - 150 4 - 6


(with Amercoat 888) 350 - 450 14 - 18

P-1 Bilges and tank tops Amercoat 385 Multi-purpose Epoxy Coating2

SSPC-SP 10 100 - 150 4 - 6


(Sa 2 1/2) 100 - 150 4 - 6

200 - 300 8 - 12





R08-02-04

FPSO



(3) Amercoat 885 or Amercoat 886 may be added to the last coat should an anti-slip surface be desired.


30/30

Global System Guide

System Surface


III Interior Surfaces

M-1 Interior surfaces Dimetcote 9 Series Inorganic Zinc Coating SSPC-SP 10 75 - 100 3 - 4

(machinery spaces, Amercoat 385 Multi-purpose Epoxy Coating2

(Sa 2 1/2) 125 - 150 5 - 6

control room, storage Amercoat 450 Series Aliphatic Polyurethane 50 - 75 2 - 3

areas, bulkheads, 250 - 325 10 - 13

ceilings, etc.)

M-2 Amerlock Series High-solids Epoxy Coating SSPC-SP 10 125 - 175 5 - 7

Amerlock Series High-solids Epoxy Coating (Sa 2 1/2) 125 - 175 5 - 7

250 - 350 10 - 14

N-1 Living quarters (under Dimetcote 9 Series Inorganic Zinc Coating SSPC-SP 10 75 - 100 3 - 4

insulation or uninsulated) Amercoat 385 Multi-purpose Epoxy Coating2

(Sa 2 1/2) 125 - 150 5 - 6

200 - 250 8 - 10

N-2 Amerlock Series High-solids Epoxy Coating SSPC-SP 10 100 - 125 4 - 5

Amerlock Series High-solids Epoxy Coating (Sa 2 1/2) 100 - 125 4 - 5200 - 250 8 - 10

O-1 Decks (interior walking Amerlock Series High-solids Epoxy Coating SSPC-SP 10 100 - 150 4 - 6

surfaces in machinery Amerlock Series GFK Glass Flake Epoxy (Sa 2 1/2) 250 - 300 8 - 12

spaces) (with Amercoat 888) 350 - 450 12 - 18

IV Tanks

P-1 Potable water tanks Amerlock Series High-solids Epoxy Coating SSPC-SP 10 125 - 175 5 - 7

Amerlock Series High-solids Epoxy Coating (Sa 2 1/2) stripe stripe

Amerlock Series High-solids Epoxy Coating 125 - 175 5 - 7

250 - 350 10 - 14

P-2 Amercoat 90 Series Phenolic Epoxy SSPC-SP 10 125 - 175 5 - 7Amercoat 90 Series Phenolic Epoxy (Sa 2 1/2) stripe stripe

Amercoat 90 Series Phenolic Epoxy 125 - 175 5 - 7

250 - 350 10 - 14

Q-1 Storage tanks (fuel Amercoat 90 Series Phenolic Epoxy SSPC-SP 10 100 - 125 4 - 5

tanks, etc.) Amercoat 90 Series Phenolic Epoxy (Sa 2 1/2) stripe stripe


Amercoat 90 Series Phenolic Epoxy stripe stripe


300 - 375 12 - 15

R-1 Methanol tanks Dimetcote 9 Series Inorganic Zinc Coating SSPC-SP 10 75 - 100 3 - 4

(Sa 2 1/2)

Notes: (1) The information contained herein is a guide for illustrative purposes only. Since individual project details will vary,

please consult your local Ameron representative for a detailed, project-specific coating specification

(2) For low-temperature applications below 5 deg. C (40 deg F), use Amercoat 370.

R11-19-03

Fixed PlatformNew Construction Coating Specification 1


20050505 epc clarification no 2

Documents