330-411 www.powercommander.com 06-08 Suzuki M109R- 1

2006-2008 SUZUKI M109R / C109R

Installation Instructions

Parts List

1 PowerCommander1 InstallationGuide1 USBcable1 CD-ROM1 Poweradapter2 Dynojetdecals2 PowerCommanderdecals2 Velcro®Strip1 AlcoholSwab1 Portplugset

YoucanalsodownloadthePowerCommandersoftwareandlatestmapsfromourwebsiteat:

www.powercommander.com

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

DynojetResearch2191MendenhallDriveNorthLasVegas,NV89081(800)992-4993

FIG

#F

IG #

FIG

#1 Removethemainseatandbothside

covers.

2 Removethefueltank.

3 Removetheairbox.

There are several hoses going into the air box. We recommend referring to the service manual for proper removal and installation.

4 RoutethewiringharnessfromthePCIIIbehindthelefthandsideoftheframeandgotowardsthethrottlebodies(Fig.A).

FIG

A

5 Unplugthestockwiringharnessfromeachinjector(Fig.B).

FIG

BF

IG C

6 PlugtheconnectorsfromthePCVinlineofthestockinjectorsandthestockwiringharness(Fig.C).

Orange-cylinder1-front

Yellow-cylinder2-rear

PCV harness

Unplug

Unplug

330-411 www.powercommander.com 06-08 Suzuki M109R - 3

FIG

DF

IG E

FIG

F

9 RoutethegroundwirefromthePCIIIthruthefrontholeinthebatterybox.

10 AttachthegroundwirefromthePCIIItothenegativesideofthebattery(Fig.E).

11 InstallthePCIIIunderthelefthandsidecover.ZiptietheunittothemetalbraceneartheECU(Fig.F).

12 Reinstallairboxandfueltank.

7 UnplugtheThrottlePositionSensorconnector(Fig.D).

This connector is located on the right hand side of the throttle bodies and is GREY in color.

8 PlugthePCIIIconnectorsin-lineofthestockwiringharnessandTPS

Unplug

Ground

330-411 www.powercommander.com 06-08 Suzuki M109R - 4

Note: The following o2 sensor eliminator installation instructions only need to be performed on European models originally equipped with an o2 sensor.

13 Unplugthestocko2sensorconnector.

14 PlugtheDynojetO2eliminator(PN:76423008)intothestockwiringharness.

15 RoutetheO2eliminatorharnesstotheinsideoftheframenearthethermostathousing(Fig.G).

FIG

G

16 GroundtheotherendoftheDynojetO2eliminatortotheboltofthethermostathousing(Fig.H).F

IG H

O2 e

limin

ato

r

Ground

FIG

J

17 SecurethePCIIIinthetailsectionusingthesuppliedvelcro.Makesuretousethealcoholswabtocleanbothsurfacesbeforeattaching.

18 Boltthefueltankbackintoplace.Reinstallthefairingandseats.