2006 korea plm best practices conference v4 · 2009. 5. 13. · cad is a strong first step on the...

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| Author name 1 | Author name 2 | Date © Copyright IBM Corporation © 2006 IBM Corporation and Dassault Systèmes. Working Together: Helping Global Companies Achieve Their PLM Vision 2006 PLM Best Practices Conference Seoul, South Korea Stan Przybylinski, Strategic Marketing, Dassault Systèmes

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  • | Author name 1 | Author name 2 | Date © Copyright IBM Corporation

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    Working Together: Helping Global Companies Achieve Their PLM Vision

    2006 PLM Best Practices ConferenceSeoul, South Korea

    Stan Przybylinski, Strategic Marketing, Dassault Systèmes

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    Agenda

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    4

    CAD Yields Significant Benefits

    Moving to PLM

    What the Market is Saying

    Building Your Business Model Around PLM

    5 IBM/DS Product Lifecycle Management

    6 Conclusion

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    CAD Yields Significant Benefits

    SAP Company Profile

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    From Design to PLM and Beyond

    3D3D

    Virtual ProductVirtual ProductModelModel

    Product Product Process Process ResourceResource

    KnowledgeKnowledgeInsideInside

    3D Collaborative Tools3D Collaborative Tools

    2D

    3D

    DMU

    RealisticSimulationCollaborative

    BusinessProcess

    PLM

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    Best Practices With Computer-Aided Design

    Accumulation and utilization of technical knowledge and know-howEarly mold base order enables reduced mold delivery schedule50% reduction in 3D design time with DB implementationReduced CAM modeling loadReduced mold design defects based on 3D drawings

    10% fewer design changes for quality enhancement than with 2-D methods33% reduction in modifications related to designVirtual models allowed for early detection of design problemsProblems solved before trial manufacture beganLate stage design changes completed quickly and easily

    35% time-to-market reduction, from 14 to 9 months to complete a model and deliver it to the customer60% tooling preparation time reduction from 2.5 to one monthImproved product safety and qualityReduced manufacturing costHigher productivity among individual designers

    Use the power of 3D modeling – embed your product and process knowledge in your 3D models

    Reduce time to create new design variants

    More accurate quoting for future business

    Quality built-in from previous product generationsProvide in-depth training to maximize the value of your CAD investment

    Users can employ the most appropriate functions to meet your business requirements

    Increased designer productivity shortens your time to value and increases your ROI

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    Moving to PLM

    SAP Company Profile

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    Why Move to PLM?

    IBM Global CEO Study 2006

    One in a series of IBM Business Consulting Services research programs

    Survey of Chief Executive Officers (CEOs) of companies around the world

    For example, 2004 study included:101 from Japan

    142 from AP outside Japan

    121 from EMEA

    92 from Americas

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    Partners and customers edge out employees for ideas

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    Out-performers source 30% more ideas from outside

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    Collaboration gap looms large in the mind of the CEO

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    Challenges of Running a Global Company

    Today, companies of almost any size, in any geography act globally

    Customers everywhere

    Cross border teams

    Resources everywhere

    Global brands

    Best practices everywhereProduct Lifecycle Management solutions ideally suited to help

    Source: Economist Intelligence Unit

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    Best Practices With CAD Plus PDM

    Shortened product development time by 30%, accommodating a 30% increase in business volumeImproved BOM accuracy 40%Improved mechanical design quality 70%Significantly reduced electronic design errorsFacilitated a move from serial to concurrent engineering and collaboration

    R&D portalSupport for oversea branchesImproved convenienceSystem interfacePatent management system

    Significant reduction in engineering changes40% reduction in development timeSubstantial reduction in modification costsDynamic reduction in manufacturing cycle time

    CAD plus PDM about more than engineering – it is a company commitment

    Need high level, active sponsorship to start and successfully complete projects

    Need buy in from all affected functions, even some you may not think of, like human resources

    Moving to PLM can change jobs and functions within the company

    Working collaboratively may be new AND difficult for some –have to show them the benefits to the company and them as individuals

    Communicate, communicate, communicateImportant to phase implementation to show early successesHave well documented processes BEFORE you startLimit customization if possibleNeed experienced implementation partner, not just for the sale but for the long term

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    Building Your Business Model Around PLM

    SAP Company Profile

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    Business model innovation gains prominence

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    V5 PLM : Boeing Global Collaborative Environment

    Aerosud

    Korean AirKAI

    NippiKawasakiFuji HeavyMatsushitaJAMCOShinMaywaMitsubishi

    SAC

    SAIC

    AIDC/ICAS

    BHA (JV)

    HindustanAeronautics

    Limited

    SingaporeTechnologies

    Asian CompositesMfg. (JV)

    XAC

    CAC

    HellenicAerospace

    IAI/Bedek

    TAICASA

    Romaero

    Alenia/OAN

    BAeSmiths Ind.

    Rolls RoyceTRW/Lucas

    MATIS (JV)

    CFMILabinal

    Snecma

    Shorts

    Parker Hannifin

    Hexcel

    Goodrich

    CFM United Tech.

    Carlyle (Vought)Honeywell

    Mexmil

    ALCOA

    Rockwell Collins

    TRW/Lucas

    Magellan GroupToronto

    Winnipeg

    Fisher

    VSMPO

    Aero Vodochody

    WZK PZLMielec Ltd.

    MAE

    SASCO

    TAPC

    Melbourne

    Bankstown

    Moscow Design Center

    Dubai

    SeattleLondon

    Amsterdam

    BeijingGEOnamac Machine Works

    Rohr

    TAECO(JV)

    Corinth/Irving

    WichitaLong Beach

    Puget SoundArnprior

    60 sites, 300 suppliers : Common Processes, Methodologies and Software across the Extended Enterprise for the 787.

    •Process•Systems•Training

    •Infrastructure•Support•Software

    GCE :

    Critical Success Factors

    Organizational CommitmentExtensive PLM PartnershipSkills Transfer Across the Enterprise

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    PLM Business Transformation

    Revision: 0Date:12-09 2002Made by YRS BDD Sheet: 5

    • The world at a juncture: changing the product design and manufacturing equation

    – Not simply an addition to the equation• Design + Manufacturing + Technology does NOT equal automatic improvements

    – Instead, a complete “transformation” of the equation• 3D technology fundamentally alters the equation, creating a giant “what-if”

    machine. Simulation at every level, through the entire lifecycle• Product Lifecycle Management (PLM) technology• PLM enabling innovation

    – The challenges of the manufacturing world under pressure• Reduce Development Time and Cost • Maximize Partners and Supplier Chain Value• Adapt to new market needs and/or fluctuating market conditions• Transform business from product focus to service provider focus

    The virtual and the realOur industry at a critical juncture

    Brian Chang, Chairman and CEO Yantai Raffles, ChinaAt Daratech Plant, January 2006

    Energy

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    What the Market is Saying

    SAP Company Profile

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    4%

    10%

    18%

    15%

    4%

    10%

    18%19%

    5%

    10%

    18%

    21%

    7%

    10%

    18%

    22%

    7%

    10%

    19%

    23%

    0%

    5%

    10%

    15%

    20%

    25%

    DS UGS PTC Autodesk

    2001 2002 2003 2004 2005

    DS, Leader of the PLM MarketDaratech New 2005

    PLM Market Estimate* = $10.6bn, up +12% over

    2004

    DS won +1pt Market Share in 2005DS has won +8pts Market Share in 4 years

    Source: Daratech and internal data

    * Market size changes due to new market definition and sizing, including new UGS

    enduser revenue

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    IBM/DS Product Lifecycle Management

    SAP Company Profile

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    INTELLECTUALPROPERTY

    INTELLECTUALINTELLECTUALPROPERTYPROPERTY

    VIRTUALTangible Assets

    REALOPERATIONS

    REALREALOPERATIONSOPERATIONS

    Non Tangible Assets

    PHYSICAL

    Product & Process Knowledge Production

    The PLM Paradigm “Define Monitor and Control the Physical World”

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    Product Lifecycle Management

    3D3D

    Virtual ProductVirtual ProductModelModel

    Product Product Process Process ResourceResource

    KnowledgeKnowledgeInsideInside

    3D Collaborative Tools3D Collaborative Tools

    2D

    1970 1995 2000 2005 20101985

    DMU

    3D

    PLM

    “All manufactured goods will be digitally designed, produced and lifecycle managed” Bernard Charlès, CEO, Dassault Systèmes

    CollaborativeBusinessProcess

    RealisticSimulation

    Digital Product Engineering and ValidationDigital Process Engineeringand ValidationLifecycle Synthesis

    1

    2

    3

    PLM enables:

    Global Collaboration4

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    Brand Clarity for Clear Values

    Production Performance

    EngineeringQuality

    Global Collaborative Environment

    Virtual Product Virtual Testing Virtual Production

    Product Excellence

    Concept Detail Synthesis Manufacturing MaintenanceVisionQuoting

    Productive, easy to use3D Design

    2DCollaborative PDM

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    V5 PLM : Proven, Scalable, Open

    1 Scalability : Full PLM Portfolio on 64 bit

    234 Standards Adoption

    5 Enterprise Integration

    3D XML : Open 3D Format

    360+ PLM-powered Third Party Applications

    3DXML, OpenGL, VRML, HSF, XVL, TIFF, STEP, IGES, XML, SIP, J2EE, SharePoint

    Portal, .NET, LDAP, SSL/TLS, HTTP/SOAP, BizTalk, WSDL, XSD, Web Services, WBI, C++ API, UML, SQL, ANSI C++, IEEE

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    V5 PLM in ProductionDelivering compelling benefits for our customers

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    Conclusion

    SAP Company Profile

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    Conclusion

    CAD is a strong first step on the road to PLM

    Global businesses need global solutions to support innovation, collaboration, and business model evolution

    Product Lifecycle Management solutions from IBM/DS have proven to enable these business transformations

    V5 PLM offers proven, scalable, open solutions to help your organization achieve your PLM strategy

    The IBM/DS global ecosystem is ready to work together with you and to share success

    Working Together: Helping Global Companies Achieve Their PLM VisionAgendaSAP Company ProfileFrom Design to PLM and BeyondBest Practices With Computer-Aided DesignSAP Company ProfileWhy Move to PLM?Partners and customers edge out employees for ideasOut-performers source 30% more ideas from outsideCollaboration gap looms large in the mind of the CEOChallenges of Running a Global CompanyBest Practices With CAD Plus PDMSAP Company ProfileBusiness model innovation gains prominenceV5 PLM : Boeing Global Collaborative EnvironmentPLM Business Transformation�SAP Company ProfileDS, Leader of the PLM MarketSAP Company ProfileThe PLM Paradigm �“Define Monitor and Control the Physical World”Product Lifecycle ManagementBrand Clarity for Clear ValuesV5 PLM : Proven, Scalable, OpenV5 PLM in Production�Delivering compelling benefits for our customersSAP Company ProfileConclusion