2006 korea plm best practices conference v4 · 2009. 5. 13. · cad is a strong first step on the...
TRANSCRIPT
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| Author name 1 | Author name 2 | Date © Copyright IBM Corporation
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Working Together: Helping Global Companies Achieve Their PLM Vision
2006 PLM Best Practices ConferenceSeoul, South Korea
Stan Przybylinski, Strategic Marketing, Dassault Systèmes
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Agenda
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CAD Yields Significant Benefits
Moving to PLM
What the Market is Saying
Building Your Business Model Around PLM
5 IBM/DS Product Lifecycle Management
6 Conclusion
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CAD Yields Significant Benefits
SAP Company Profile
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From Design to PLM and Beyond
3D3D
Virtual ProductVirtual ProductModelModel
Product Product Process Process ResourceResource
KnowledgeKnowledgeInsideInside
3D Collaborative Tools3D Collaborative Tools
2D
3D
DMU
RealisticSimulationCollaborative
BusinessProcess
PLM
…
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Best Practices With Computer-Aided Design
Accumulation and utilization of technical knowledge and know-howEarly mold base order enables reduced mold delivery schedule50% reduction in 3D design time with DB implementationReduced CAM modeling loadReduced mold design defects based on 3D drawings
10% fewer design changes for quality enhancement than with 2-D methods33% reduction in modifications related to designVirtual models allowed for early detection of design problemsProblems solved before trial manufacture beganLate stage design changes completed quickly and easily
35% time-to-market reduction, from 14 to 9 months to complete a model and deliver it to the customer60% tooling preparation time reduction from 2.5 to one monthImproved product safety and qualityReduced manufacturing costHigher productivity among individual designers
Use the power of 3D modeling – embed your product and process knowledge in your 3D models
Reduce time to create new design variants
More accurate quoting for future business
Quality built-in from previous product generationsProvide in-depth training to maximize the value of your CAD investment
Users can employ the most appropriate functions to meet your business requirements
Increased designer productivity shortens your time to value and increases your ROI
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Moving to PLM
SAP Company Profile
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Why Move to PLM?
IBM Global CEO Study 2006
One in a series of IBM Business Consulting Services research programs
Survey of Chief Executive Officers (CEOs) of companies around the world
For example, 2004 study included:101 from Japan
142 from AP outside Japan
121 from EMEA
92 from Americas
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Partners and customers edge out employees for ideas
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Out-performers source 30% more ideas from outside
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Collaboration gap looms large in the mind of the CEO
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Challenges of Running a Global Company
Today, companies of almost any size, in any geography act globally
Customers everywhere
Cross border teams
Resources everywhere
Global brands
Best practices everywhereProduct Lifecycle Management solutions ideally suited to help
Source: Economist Intelligence Unit
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Best Practices With CAD Plus PDM
Shortened product development time by 30%, accommodating a 30% increase in business volumeImproved BOM accuracy 40%Improved mechanical design quality 70%Significantly reduced electronic design errorsFacilitated a move from serial to concurrent engineering and collaboration
R&D portalSupport for oversea branchesImproved convenienceSystem interfacePatent management system
Significant reduction in engineering changes40% reduction in development timeSubstantial reduction in modification costsDynamic reduction in manufacturing cycle time
CAD plus PDM about more than engineering – it is a company commitment
Need high level, active sponsorship to start and successfully complete projects
Need buy in from all affected functions, even some you may not think of, like human resources
Moving to PLM can change jobs and functions within the company
Working collaboratively may be new AND difficult for some –have to show them the benefits to the company and them as individuals
Communicate, communicate, communicateImportant to phase implementation to show early successesHave well documented processes BEFORE you startLimit customization if possibleNeed experienced implementation partner, not just for the sale but for the long term
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Building Your Business Model Around PLM
SAP Company Profile
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Business model innovation gains prominence
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V5 PLM : Boeing Global Collaborative Environment
Aerosud
Korean AirKAI
NippiKawasakiFuji HeavyMatsushitaJAMCOShinMaywaMitsubishi
SAC
SAIC
AIDC/ICAS
BHA (JV)
HindustanAeronautics
Limited
SingaporeTechnologies
Asian CompositesMfg. (JV)
XAC
CAC
HellenicAerospace
IAI/Bedek
TAICASA
Romaero
Alenia/OAN
BAeSmiths Ind.
Rolls RoyceTRW/Lucas
MATIS (JV)
CFMILabinal
Snecma
Shorts
Parker Hannifin
Hexcel
Goodrich
CFM United Tech.
Carlyle (Vought)Honeywell
Mexmil
ALCOA
Rockwell Collins
TRW/Lucas
Magellan GroupToronto
Winnipeg
Fisher
VSMPO
Aero Vodochody
WZK PZLMielec Ltd.
MAE
SASCO
TAPC
Melbourne
Bankstown
Moscow Design Center
Dubai
SeattleLondon
Amsterdam
BeijingGEOnamac Machine Works
Rohr
TAECO(JV)
Corinth/Irving
WichitaLong Beach
Puget SoundArnprior
60 sites, 300 suppliers : Common Processes, Methodologies and Software across the Extended Enterprise for the 787.
•Process•Systems•Training
•Infrastructure•Support•Software
GCE :
Critical Success Factors
Organizational CommitmentExtensive PLM PartnershipSkills Transfer Across the Enterprise
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PLM Business Transformation
Revision: 0Date:12-09 2002Made by YRS BDD Sheet: 5
• The world at a juncture: changing the product design and manufacturing equation
– Not simply an addition to the equation• Design + Manufacturing + Technology does NOT equal automatic improvements
– Instead, a complete “transformation” of the equation• 3D technology fundamentally alters the equation, creating a giant “what-if”
machine. Simulation at every level, through the entire lifecycle• Product Lifecycle Management (PLM) technology• PLM enabling innovation
– The challenges of the manufacturing world under pressure• Reduce Development Time and Cost • Maximize Partners and Supplier Chain Value• Adapt to new market needs and/or fluctuating market conditions• Transform business from product focus to service provider focus
The virtual and the realOur industry at a critical juncture
Brian Chang, Chairman and CEO Yantai Raffles, ChinaAt Daratech Plant, January 2006
Energy
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What the Market is Saying
SAP Company Profile
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4%
10%
18%
15%
4%
10%
18%19%
5%
10%
18%
21%
7%
10%
18%
22%
7%
10%
19%
23%
0%
5%
10%
15%
20%
25%
DS UGS PTC Autodesk
2001 2002 2003 2004 2005
DS, Leader of the PLM MarketDaratech New 2005
PLM Market Estimate* = $10.6bn, up +12% over
2004
DS won +1pt Market Share in 2005DS has won +8pts Market Share in 4 years
Source: Daratech and internal data
* Market size changes due to new market definition and sizing, including new UGS
enduser revenue
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IBM/DS Product Lifecycle Management
SAP Company Profile
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INTELLECTUALPROPERTY
INTELLECTUALINTELLECTUALPROPERTYPROPERTY
VIRTUALTangible Assets
REALOPERATIONS
REALREALOPERATIONSOPERATIONS
Non Tangible Assets
PHYSICAL
Product & Process Knowledge Production
The PLM Paradigm “Define Monitor and Control the Physical World”
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Product Lifecycle Management
3D3D
Virtual ProductVirtual ProductModelModel
Product Product Process Process ResourceResource
KnowledgeKnowledgeInsideInside
3D Collaborative Tools3D Collaborative Tools
2D
1970 1995 2000 2005 20101985
DMU
3D
PLM
“All manufactured goods will be digitally designed, produced and lifecycle managed” Bernard Charlès, CEO, Dassault Systèmes
CollaborativeBusinessProcess
RealisticSimulation
Digital Product Engineering and ValidationDigital Process Engineeringand ValidationLifecycle Synthesis
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PLM enables:
Global Collaboration4
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Brand Clarity for Clear Values
Production Performance
EngineeringQuality
Global Collaborative Environment
Virtual Product Virtual Testing Virtual Production
Product Excellence
Concept Detail Synthesis Manufacturing MaintenanceVisionQuoting
Productive, easy to use3D Design
2DCollaborative PDM
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V5 PLM : Proven, Scalable, Open
1 Scalability : Full PLM Portfolio on 64 bit
234 Standards Adoption
5 Enterprise Integration
3D XML : Open 3D Format
360+ PLM-powered Third Party Applications
3DXML, OpenGL, VRML, HSF, XVL, TIFF, STEP, IGES, XML, SIP, J2EE, SharePoint
Portal, .NET, LDAP, SSL/TLS, HTTP/SOAP, BizTalk, WSDL, XSD, Web Services, WBI, C++ API, UML, SQL, ANSI C++, IEEE
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V5 PLM in ProductionDelivering compelling benefits for our customers
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Conclusion
SAP Company Profile
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Conclusion
CAD is a strong first step on the road to PLM
Global businesses need global solutions to support innovation, collaboration, and business model evolution
Product Lifecycle Management solutions from IBM/DS have proven to enable these business transformations
V5 PLM offers proven, scalable, open solutions to help your organization achieve your PLM strategy
The IBM/DS global ecosystem is ready to work together with you and to share success
Working Together: Helping Global Companies Achieve Their PLM VisionAgendaSAP Company ProfileFrom Design to PLM and BeyondBest Practices With Computer-Aided DesignSAP Company ProfileWhy Move to PLM?Partners and customers edge out employees for ideasOut-performers source 30% more ideas from outsideCollaboration gap looms large in the mind of the CEOChallenges of Running a Global CompanyBest Practices With CAD Plus PDMSAP Company ProfileBusiness model innovation gains prominenceV5 PLM : Boeing Global Collaborative EnvironmentPLM Business Transformation�SAP Company ProfileDS, Leader of the PLM MarketSAP Company ProfileThe PLM Paradigm �“Define Monitor and Control the Physical World”Product Lifecycle ManagementBrand Clarity for Clear ValuesV5 PLM : Proven, Scalable, OpenV5 PLM in Production�Delivering compelling benefits for our customersSAP Company ProfileConclusion