2006+xsteps
TRANSCRIPT
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Manufacturing Execution Steps Overview
<Jürgen Wettengl>
<SAP AG>
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 2
Prerequisites
Required:
SAP R/3 basic knowledge in Process-Order Processing.
Recommended:
SAP R/3 knowledge in Process Management
SAP R/3 knowledge: Production Instruction Sheets
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 3
Agenda <Manufacturing – Execution Steps>
How to set up and use Execution Steps
Introduction
Summary
Solution : Manufacturing – Execution Steps
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 4
Supply
Chain
Hub
NetworkNetwork
Supplier
Partner Partner
Customer
Direct
Procurement
Source Deliver
Order
Fulfillment
Make
Manufacturing
Supply Chain Design
Strategize
Demand and
Supply Planning
Plan
Supply Chain Performance Management
Measure
Supply Chain Event Management
Track
Su
pp
ly C
hain
Co
llab
ora
tion
Co
llab
ora
te
Su
pp
ly C
hain
Co
llab
ora
tio
n
Co
llab
ora
te
Supply
Chain
Hub
Manufacturing – embedded solution
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 5
Marketing &
Sales Services
2nd
Tier
Supplier
2nd
Tier
Supplier
1st Tier
Supplier
End
ConsumerR&D Services
Service &
Maintenance
3PL
Service
Provider
Manufacturing - Integral Part of the Supply Network
Plant
Materials flow Information flow
Warehousing
Service
Provider
3PL
Service
Provider
Retailer
Manufacturing is the Heart of the Supply Network and is Central to Every
Business Dimension
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 6
Flexible and dynamic Execution of the Production Process
Manufacturing Execution - Goals
Reduced workload and maintenance effort by providing reusable methods and parameters (Execution Steps)
Provide a personalized work environment for fast and convenient access to different applications and services for plant personal (e.g. Shift Manager and Process Operator)
Flexibility and speed through dynamic, event-driven Production Instruction Sheets (PI-Sheets) with conditional logic
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 7
The Challenge
Master Recipe
Process
Instructions
Standard Xstep
Repository
Process Order
Process
Instructions
External System
Production Instruction Sheet
Copy
or
Reference
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 8
Agenda <Manufacturing – Execution Steps>
How to set up and use Execution Steps
Introduction
Summary
Solution : Manufacturing – Execution Steps
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 9
Manufacturing – Execution Steps
Execution Steps
Repository for standardized Execution Steps and Recipe
building blocks
Can be used by making a reference to them or
copying them
Flexible change management (versioning, approval
procedures, classical change management)
Basis for decoupling execution functions from PP-PI
(Master Recipe, Process Order)
Easy-to-use editor
Test and simulation capabilities
P
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 10
The Solution
Master Recipe Process Order
Reactor 1
Control Recipe
PI Sheet
PI Sheet /
Control Recipe
OPC
Execution Step
Repository
SXS
SXS: Standard XStep
XS XS
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 11
Business Processes Supported
Execution steps can be used in process industries:
For the creation of the PI sheet from the process instructions
contained within the process order
To control the creation of confirmations and process
messages in the PI sheet; for example batch data, goods
movements, and quality data
For the data exchange between the SAP R/3 system and
external control systems based on the industry standard OPC
or the PI-PCS interface
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 12
Production Instruction Sheet (PI Sheet) - Example
Generated
Material list
Soft logon/
logoff
Digital
Signature
Confirmations of
Material
Consumpions
Instructions for
Operator
Browser based
PI-Sheet
Adaptable Layout
Nested Sheets
Automated processes
Adaptable for specific
industry needs
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 13
Easy to use X-Step Editor
Komponenten
XS
XS
PA
PV
MS
I
CPV
PV
XS
XS
XS
XS
Semantic Check: Meldungen .................................... Suchfunktion: Ergebnisliste
Prozeßmeldungen
Prozeßvorgaben
Empfänger
Parameter
Bewertungssymbole
Generierungsumfänge
Standardschritte
Anwendungskontext
I
Herstellanweisung
Externe Systeme
Signatur
Simulation Test Prüfung Suche Im/Export
XS
XS
PA
PV
MS
I
CPV
PV
XS
XS
XS
XS
Semantic Check: Meldungen .................................... Suchfunktion: Ergebnisliste
AktualisierenDefault StylesheetSimulation der Oberfläche mit
Simulation Test Prüfung Suche Im/Export
Visualisation of Process
Instructions
Test and Simulation
Capabilities
Easy linking to Applications
Drag & Drop
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 14
Execution Steps for Mixing Tank &1
Check Mixing Tank &1
Fill mixing tank &1 with &2 liter
Heat tank &1 to &3 temperature
Discharge tank &1 automatically
Tank &1 discharge manually
Execution Steps - Example
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 15
Agenda <Manufacturing – Execution Steps>
How to set up and use Execution Steps
Introduction
Summary
Solution : Manufacturing – Execution Steps
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 16
Definitions
XSteps
Standard XSteps
XStep editor
Standard XStep repository
(SXS repository)
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 17
Execution Steps - Process
Create XStep Tree
XStep
Example
PI Sheet
Carry Out Check
Carry Out Simulation
Release VersionCan be copied or referenced:
- Master Recipe
- Process Order
Repository
XStep
Reference
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 18
Creating a Standard XStep for a PI-Sheet
Here is a simple example of a process to create, check, simulate and
release a Standard Xstep. We show here a material list with a safety
instruction. The procedure to create such a Xstep is listed below:
Create Folder
Create Standard XStep
Create XStep
Assign Destinations
Define Parameters
Assign Scope of Generation
Create Process Instructions
Check of XStep
Simulation of XStep
Release of Version
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 19
Procedure – Create Folder
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 20
Procedure – Create Standard XStep
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 21
Procedure – Create XStep
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 22
Procedure – Assign Destinations
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 23
Procedure – Define Parameters
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 24
Procedure – Assign Scope of Generation
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 25
Procedure – Create Process Instruction
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 26
Procedure – Create a Long Text
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 27
Procedure – Create a Long Text
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 28
Procedure – Check
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 29
Procedure – Simulate
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 30
Procedure – Simulate
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 31
Procedure – Release of Version
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 32
Prerequisites
Maintenance of XSteps in the Master Recipe :
To ensure that you can maintain XSteps in the master recipe, you
have to create a recipe profile when creating the recipe group.
The new recipe profiles
PI01_XS: Profile for the Process Industry XSteps
PI01XS2: Profile for Process Industry XSteps Optional
are provided as standard for the maintenance of XSteps.
To do this, access Customizing for the Master Recipe and choose
Settings for the Task List Type -> Define Profiles with Default
Values.
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 33
Prerequisites
Early Issue of Order Number :
As default, it is only possible to generate an XStep tree in a
process order once the order in question has been saved. You can
also set that an XStep tree is generated, even if it has not yet been
saved.
To do this, access Customizing for process management and
choose Execution Steps (XSteps) -> Set Early Issue of Order
Number.
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 34
Example Master Recipe
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 35
Example Master Recipe
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 36
Example Master Recipe – Simulation PI-Sheet
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 37
Example Master Recipe – Simulation PI-Sheet
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 38
Example Master Recipe – Simulation PI-Sheet
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 39
Agenda <Manufacturing – Execution Steps>
How to set up and use Execution Steps
Introduction
Summary
Solution : Manufacturing – Execution Steps
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 40
Features - Summary
Definition:
Execution steps are modules that you use to precisely
describe the execution process.
Usage for :
Creation of PI sheets
Communication between a process order and an external
control system; for example scales or a process control
system
Controlling the creation of confirmations or process
messages in the PI sheet: e.g. batch data, goods
movements, quality data
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SAP AG 2006, RKT for <Manufacturing – Execution Steps>, <> 41
Business Value
Reduction of time for maintenance of process
instructions
Standard Xsteps can be used as a template or can be
referenced to a standard Xstep
Changes are made centrally in the XStep repository
Flexible Change Management (Versioning, Approval
Procedures, Classical Change Management)
Easy-to-use Editor
Test and Simulation Capabilities
Error reduction