2008 korloy metric catalogue - tooling examples
DESCRIPTION
2008 Korloy Metric Catalogue - Tooling ExamplesTRANSCRIPT
Railway wheel machining Pipe machiningGear machiningEdge miller clamp system
Automobile Tooling Exampls
KnuckleCarrierHousingConnecting RodBlockHeadCrank Shaft
L02L04L05L05
L06L08L09L10L12L14L16
Contents
ExamplesTooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling
Tooling Examples
>>>
Tooli
ng Ex
ample
s
02L
Exclusive tools for railway wheel machiningA class wheel : RCMX (32,25,20,16 series)Repair (returning) wheel : LMUX (30,19 series)Excellent tool life and chip evacuation from finishing to roughing
Field TestTool : LNUX301940-TM Grade : NC3015Workpiece : SSW2, 920~1000mmCondition : vc=78m/min (13~18min-1) fn=1.0mm/rev ap=3~4mmResult : Better chip evacuation, longer tool life and stable
machining than competitor s
Field TestTool : RCMX3209M0-SL Grade : NC3015Workpiece : SSW2, 840mmCondition : vc=55~100m/min fn=1.0~1.5mm/rev ap=1~6mmResult : Better chip evacuation, longer tool life and stable
machining than competitor s
A B CInsert LNUX301940-TF/TM LNUX191940-25/22
NC3015
NC3015 NC3015
NC3015
Decrease cutting speed atmachining part A . Because of deep D.O.C
Increase cutting speed at part‘B,C’ for better chip evacuation
Grade
Idealcondition
Features
Machining example (repair)
Railway wheel machining
Machining example (A class)
Holder PSDNN5050-U25
SNMM250724-GHNC3015
SNMM250724-GHRCMX3209MO-SL
PRDCN5050-U32PRGCN5050-U32 PSSNR5050-S25
Insert
Picture
Grade
A B C
Tooling ExamplesTooling Examples
>>>
03L
Material : Rail(High manganese steel)
Cutting conditionvc = 72(m/min)fz = 0.8(mm/t)ap= 3(mm)Dry
Cutter for railway track-1
160 54 Insert
Railway machining
Material : Rail(High manganese steel)
Cutting conditionvc = 95(m/min)fz = 0.34(mm/t)ap= 3(mm)Dry
Cutter for railway track-2
SNC55-RK13NCM325 / PC3525
LSE434-R01NCM325 / PC3525
SNC55-173-S031NCM325 / PC3525
SNC55-172-S031NCM325 / PC3525
SNC55-60-R19-1NCM325 / PC3525
SNC55-KH04-S031NCM325 / PC3525
SNC44-50-CF04NCM325 / PC3525Milling of Fish Plating
300 33 InsertMilling of Running gear & Lowering
SNC55-KH04-S031NCM325 / PC3525
SNC55-S031SNC44-50-CF04
NCM325 / PC3525
Tooling Examples
>>>
Tooli
ng Ex
ample
s
04L
Edge Milling Cutter
Pipe machining for welding part
Pipe machining
Application
For Pipe
LNMG 400924 / LNUX 400924 / LNUX 500924 SNMG 250616 / TNMG 440912Z / CNHQ 1606
Order-madeSNMG 190608 / SNMN 250716 / SOCX 2010
LNEN 160604 /LNUX 501224 / LOCX 3010ZLOCX 4010Z / SOCX 1810ZZ / LNMN 500604
ForEdge Milling
CutterAvailable insert
Breazed bead removal
For External
For Internal
Pipe Edge Milling
Application
External
SDMX80-R / SEGW54-RSNMG150708-R / SNMN1207(SUN452)- RSNMN1507(SUN552)- R / SOET1906-254 SEGX2509-R
Order-made
AR (AC) / SF R-Internal
CutterAvailable insertMachining
05L
Tooling Examples>>>
Tooling Examples
Involute Cutter
Insert for gear
Roughing Finishing
Gear machining
Edge miller clamp system
M10*PA20*Z83
Grades - PC230, PC240, PC3545, PC9530 M-Module - Z-Number of tooth / ROU-Roughing / A,T-Special
M20*PA20*Z123
LNE434-02-1 M10X283 M12-M14ROU M12XZ130-EX M16XZ130 M20-M22-ROU M20XZ123 M40-ROU SNEQ1507-C0.8
Cutter for steel pipe and welding part of ship
Designation
Cutter
Index
Clamp
Feature
Diameter/Tooth/Row
Weight
Locator & Screw on
90 cutting
530kg 164kg 620kg
1000/64/64 500/30/6 850/32/64
25 cutting
65kg
420/30/10
35 cutting
85kg
400/42/14
40 cutting 90 cutting(Helical machining)
Screw on Locator & Wedge
* Max. Cutter diameter 3,000mm
06L
Automobile tooling example (Knuckle)
Future Mill(FMP)
Indexable Side Cutter(SPB)
Micro Boring bar Micro Boring bar
Automobile Tooling Examples
>>>
Tooli
ng Ex
ample
s
07L
Future Mill(FMP)
Indexable Side Cutter(tangential type)
Step Drill Drill(SPD)
Mach Drill Indexable Side Cutter(tangential type)
Automobile Tooling ExamplesTooling Examples
>>>
08L
Drill Drill
Side Cutter
Automobile break tooling example (Carrier)
Automobile Tooling Examples
>>>
Tooli
ng Ex
ample
s
09L
Side CutterSide Cutter
Automobile break tooling example (Housing)
Automobile Tooling ExamplesTooling Examples
>>>
10L
Automobile tooling example (Connecting Rod)
Side Cutter
Rich Mill(RM4)
Side Cutter
Drill Rich Mill(RM4)
Automobile Tooling Examples
>>>
Tooli
ng Ex
ample
s
11L
Rich Mill(RM8)
Drill
Drill(SPD)
Step Drill
Automobile Tooling ExamplesTooling Examples
>>>
12L
Automobile engine tooling example (Block)
Top Face (Roughing)8 Corner per insert available
Bosses - Alpha Mill
Step burnishing Reamer
Bearing Cap Seat - Form Cutter Crank Bore(Crankshaft Bearing Bore) - Form Cutter
Top Face(Finishing) - High feed Cutter
Automobile Tooling Examples
>>>
Tooli
ng Ex
ample
s
13L
Cylinder Bore(Roughing) - Boring Cutter
High feed cutter made of aluminumDue to light weight, it’s easy to handle & effective toprevent accident
Front & Rear Face - Cube Couple Mill
Cheek Faces - Gang Cutter
Cheek Faces - Gang Cutter
Automobile Tooling ExamplesTooling Examples
>>>
14L
Automobile engine tooling example (Head)
Top Face(Roughing & Finishing) - High Feed Cutter
Bottom Face(Roughing & Finishing) - High feed Cutter
Step Burnishing Reamer
Straight Reamer
Top Face(Roughing & Finishing) - Aero MillDue to the light weight of aluminum body that about 50% ofsteel body, excellent cutting performance with high speedmachining can be achieved.
Carbide insert, PCD insert
Carbide insert, PCD insert Stable machining at high speed without chattering
Cam Shaft Bearing Seat - Line Boring Bar
Automobile Tooling Examples
>>>
Tooli
ng Ex
ample
s
15L
Top Face(Drilling) - Mach Drill
Valve Seat - Apolo Cutter(Special Boring Holder)Counter Bore Tool
Cam Journal Bore - High Speed ReamerAvailable for high speed machiningExcellent surface finish & roundness
Automobile Tooling ExamplesTooling Examples
>>>
16L
Pin & Journal - Crankshaft Cutter(Internal / External)
Post End - Alpha Mill Flange End - Alpha Mill
Oil Bore - Mach Long Drill(MLD) Oil Bore - Mach Long Drill(MLD)
Automobile engine tooling example (Crank Shaft)
Taper Spline Structure(Rigidity has been enhanced due to increased contact area)
Machining wihout “step feed” operation for deephole drilling like 20DOptimal performance with MQL System
Automobile Tooling Examples
>>>
Tooli
ng Ex
ample
s