2008 primeline_training package jb.pdf

8/11/2019 2008 PRIMELINE_Training Package JB.pdf

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PRIME

LINE

Parts in Yellow and

bold are new/unique

parts


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PRIME

LINE

Evaporator Fan #2

Access PanelEvaporator Fan #1,

Electronic Expansion Valve

(EEV)

Access Panel

Condenser Fan Control Box

Receiver Tank

King ValveFilter Drier

Compressor

Heater Termination Thermostat

(HTT) Access Panel

Defrost Temperature

Sensor (DTS)

Access Panel


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Evaporator Fan #1 Evaporator Fan #2

Evaporator


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Defrost Temperature

Sensor (DTS)

Ground.


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Electronic

Expansion

Valve (EEV)

Heater

Termination

Thermostat

(HTT)

Evaporator Temperature Sensor 1(ETS1)

Evaporator Temperature Sensor 2

(ETS2)


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Compressor


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Discharge

Temperature

Sensor (CPDS)

CPDS Location

on Compressor


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Compressor serial # is etched

on the Suction inlet line.This serial # is etched on theSuction inlet line.

If the Compressor is replaced,

Make sure that the junction box

Stays with original Compressor.


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Discharge Pressure

Transducer (DPT)


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High Pressure Switch

(HPS)

Digital Unloader Valve

(DUV)

Discharge Service

Valve

Evaporator

Pressure

Transducer (EPT)

Suction Pressure

Transducer (SPT)


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PrimeLine

REFRIGERANT FLOW

DIAGRAMS

W/ Water Cooled Condenser


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Evaporator

Evaporator Temperature Sensors

EEV

Rupture disk

Burst at 500 Psi

(35 kg/cm)

Condenser

LIV

Liquid

Line

Moisture

Indicator

Economizer

ESV,

EXV

Filter-Dryer

Digital

Unloader

Valve

Discharge

Service

Valve

Suction

ServiceValve

Compressor

Water Cooled

Condenser

Liquid Line

Service

Valve

DPT

EPT

SPT

LIV: ON

When dome temperature is

above 136C (276.8F) for

more than 5 sec.

Off:

When temperature falls

below 121C (249.8)




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Evaporator


EEV

Rupture disk

Burst at 500 Psi

(35 kg/cm)

Condenser

LIV

Liquid

Line

Moisture

Indicator

Economizer

ESV,

EXV

Filter-Dryer

Digital

Unloader

Valve

Discharge

Service

Valve

Suction

ServiceValve

Compressor

Water Cooled

Condenser

Liquid Line

Service

Valve

DPT

EPT

SPT

ECONOMIZED

MODE

LIV: ON



more than 5 sec.

Off:


below 121C (249.8)




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Evaporator


EEV

Rupture disk

Burst at 500 Psi

(35 kg/cm)

Condenser

LIV

Liquid

Line

Moisture

Indicator

Economizer

ESV,

EXV

Filter-Dryer

Digital

Unloader

Valve

Discharge

Service

Valve

Suction

ServiceValve

Compressor

Water Cooled

Condenser

Liquid Line

Service

Valve

DPT

EPT

SPT

UNLOADER

ENERGIZED

LIV: ON



more than 5 sec.

Off:


below 121C (249.8)



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Econ. TXV

Economizer

Solenoid Valve

(ESV)

Liquid Injection

Valve (LIV)

Filter Drier

Liquid Line Shut Off

(King) Valve

Economizer Heat

Exchanger (Enclosed)

ReceiverTank

Liquid Level

Moisture Indicator

Liquid Level

Sight Glass

Fusible

Plug

Supply Temperature Sensor

(STS)

Supply Recorder Sensor

(SRS)

Access Panel


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Supply Sensor Access Panel


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Interrogator

Connector

Power Cable

Unit Serial

Plate

Carrier Transicold Pte Ltd


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Carrier Transicold Pte Ltd

251 Jalan Ahmed Ibrahim

Singapore 629146


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GROUND

BAR

TP

KB

KACONTROL

TRANSFORMER

ML 3

CONTROLLER

MODULE

DISPLAYMODULEHR

(12 Amp)

CS

CB-1

CF(12 Amp)

ES(12 Amp)

EF(12 Amp)

KE

KD

PA

(30 Amp)

PB

(30 Amp)

CH(30 Amp)


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PrimeLine

ML3 Controller Function Codes


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ML3 Controller Function Codes

Allows the user to view various unit operatingparameters via the keypad.

Operating parameters include temperatures,

currents, voltages, pressures, etc. 46 Controller codes currently available.

35 Display Only.

11 User Selectable.


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PrimeLine Unique Controller Function Code Assignments

Cd01 - % Cooling Capacity (DUV % Closed)

Codes highlighted in Redare

new/unique Code


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Cd 01

Digital Unloader Valve (DUV) dislpayed in % ClosedValve is closed 37.7% of a 10 Sec. cycle


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Controller Function Code

Assignments Cd10 - Primary Evaporator Temperature

(ETS)

Cd11 - Compressor Discharge Temperature

Cd12 - Compressor Suction Pressure (SPT) /(EPT)

Codes highlighted in Redarenew/unique Code


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Cd 12Compressor Suction Pressure (SPT)


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Press ENTER while Cd 12 is displayed

Suction Pressure Transducer(SPT) on Right

Evaporator Pressure Transducer (EPT) on left


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Assignments (cont.) Cd14 - Compressor Discharge Pressure (optional)

Cd15 - Unloader Valve (on-off)

Cd16 - Compressor Motor Hour Meter

Cd17 - Relative Humidity (%) (optional)

Cd18 - Software Revision#

Cd19 - Battery Check (Press Enter)

Cd20 - Config/Model#

Cd 20 1 1 5 4 1


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Assignments (cont.) Cd21 - Economizer Solenoid Valve (OpenClosed)

Cd22 - Compressor State (onOff)

Cd23 - Evaporator Fan

Cd24 - Future Use

Cd25 - Compressor Run Time Remaining until

Defrost

Cd26 - Defrost Temperature Sensor

Cd 26 6.8 C

C C


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Assignments (cont.) Cd27 - Defrost Interval (OFF,3,6,9,12,24 and Auto)

Cd28 - Temperature Units ( C/Bar, F/PSIG)

Cd29 - Failure Action

Cd30 - In-range tolerance

Cd31 - Stagger Start Offset Time

Cd32 - Current Limit (amps)

Cd33 - Dehumidification Control (% RH) (optional)

Cd 29 d

C t ll F ti C d


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Assignments (cont.) Cd34 - Economy Mode (on-off) (optional)

Cd35 - Bulb Mode (normal-bulb) (optional)

Cd36 - Evaporator Speed select

Cd37 - Defrost Temperature Sensor setting(optional)

Cd38 - Supply Recorder Sensor (withoutDataCORDER)

Cd39 - Return Recorder Sensor (withoutDataCORDER)

Cd40 - Container I.D. Number Cd 37 15 C

C t ll F ti C d


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Assignments (cont.) Cd41 - Valve Override

Cd42 - Oil Return Valve

Cd43 - AutoFresh Mode (optional)

Cd44 - AutoFresh Value (optional)

Cd45 - Vent Position Sensor

Cd46 - Airflow Units (CF/CM, Both)

Cd47 - Variable Economy Temperature Setting(0.5 C4.0 C)

Codes highlighted in Redarenew/unique Code

C t ll F ti C d


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Assignments (cont.) Cd48 - Dehumidification/Bulb Mode Parameter

Selection

Cd49 - Days Since Last Successful Pre-trip

Cd50 - Power Saving Logic

Cd51 - Auto Cold Treatment

Cd52 - Remote Evap. (Dual Temp)

Cd53 - Auto S. P. Change Cd54 - Evaporator Superheat / EEV Valve % Open

Cd55 - Discharge Superheat

Codes highlighted in Redare new/unique Code


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Cd 54Evaporator Superheat


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Press ENTER while Cd 54 is displayed

Electronic Expansion Valve (EEV) opening on Left

Evaporator Superheat on Right


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PrimeLine

Alarm Codes

20 S i Al


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20 Series Alarms

20 series (critical) alarms will flash alternately withthe setpoint in the left display window when active

(AA).

The RED alarm light will be illuminated for this

series of alarms.

The alarm and its current state (AA or IA) will be

stored in the alarm list.

50 60 S i Al


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50, 60 Series Alarms

50,60 series (non-critical) alarms will flashalternately with the setpoint in the left display

window when active (AA).

The alarm light will notbe illuminated for these

alarms.

The alarm and its current state (AA or IA) will be

stored in the alarm list.


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PrimeLine

Auto Pre-Trip Test Codes

ML3 C t ll A t PTI


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ML3 Controller Auto PTI

Three available test sequences -Auto1 (1-6 tests),Auto2 (1-10tests) andAuto 3 (1-8 tests).

Each sequence executes a series of unitfunctionality tests (motor current draws, sensor

calibration, capacity check, defrost, HPS etc.). Countdown timer indicates test time remaining.

Tests automatically repeat onceafter a failure.

Tests may be executed individually.

PTI results may be viewed since the last power-up(rslts).

A t 1 2 & 3 P T i T t C d


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Auto 1, 2 & 3 Pre-Trip Test Codes

P - Pre-Trip Initiated

P1-0 - Heaters Turned On

P1-1 - Heaters Turned Off

P2-0 - Condenser Fan On

P2-1 - Condenser Fan Off

P3 - Low Speed Evaporator Fans

P3-0 - Low Speed Evaporator Fan Motors On

P3-1 - Low Speed Evaporator Fan Motors Off P4-0 - High Speed Evaporator Fan Motors On

Auto 1 & 2 Pre Trip Test Codes


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Auto 1 & 2 Pre-Trip Test Codes

(cont.) P4-1 - High Speed Evaporator Fan Motors Off

P5-0 - Supply/Return Probe Test

P5-1 - Supply Probe Test

P5-2 - Return Probe Test

P5-3 - Evaporator Fan Direction Test (3 Phase)

P5-7 - Primary vs. Secondary Evaporator

Sensor Test (ETS1 vs. ETS2) P5-9 - Primary vs. Secondary Suction Pressure

Transducer Test (EPT vs. SPT)

Pre-Trips highlighted in Redare new/unique Pre-Trip



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(cont.) P6-0 - Single Speed Compressor Test

P6-1 - Suction Thermistor Test

P6-2 - Discharge Pressure Sensor Test

P6-3 - Suction Pressure Sensor Test P6-4 - Compressor Current Draw Test

P6-6 - Economizer Solenoid Valve Test

Pre-Trips highlighted in Redarenew/unique Pre-Trip



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(cont.) P6-7 - Digital Unloader Valve Test

P6-9 - Liquid Injection Valve Test

P6-10 - Electronic Expansion Valve Test

P7-0 - High Pressure Switch Open

P7-1 - High Pressure Switch Closed

P8-0 - Perishable Mode Heat Test

P8-1 - Perishable Mode Pull-Down Test P8-2 - Perishable Mode Maintain Temp. Test

P9-0 - Defrost Test

Pre-Trips highlighted in Redare new/unique Pre-Trip



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(cont.) P10-0 - Frozen Mode (set-up) Test

P10-1 - Frozen Mode (Pull Down) Test

P10-2 - Frozen Mode Maintain Temp. Test


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PrimeLine

ML3 PCMCIA Cards

ML3 Omni Drive


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ML3 Omni Drive

card programmer

Omni Drive

#07-00439-00


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PRIMELINE

2008 primeline_training package jb.pdf

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