2008.11 dsme ship energy saving devices
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Energy Saving DevicesEnergy Saving Devices
2008. 11. 06
The House of Wisdom & Innovation ®
Hydrodynamics R&D Team
Prepared by Y. B. Choi
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ContentsContents
1. Motivations2. Principle of energy saving
• Losses related with resistance components• Losses related with propulsion
3. Energy saving devices• Appendages to reduce stern waves• Special propellers• Fins and other devices in front of the propeller• Stator and other devices behind the propeller
4. DSME’s Pre-Swirl Stator and the others5. Summary
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Motivation – Price of bunker oil
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Motivation - Global warming
CO2 Emission Index
Engine efficiencyShaft Generator
Heat Recovery System
Energy SavingTechnology
Opt. hull form design
Seakeeping perfoamance
MEPC 58/4/35
MEPC 58/4/27∼∼∼∼29
MEPC 58/J(Denmark)
MEPC 58/J(Denmark)
Deadweight
Total volume of cargo capacity
Gross tonnage
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AnswersAnswers
What’s your choice for the lowest oil burning?
-Dimension of ship
-Main engine
-Low speed operation
-Special devices
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Principles of energy saving
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Principles of energy savingPrinciples of energy saving
1. Energy Saving• to reduce energy losses• to recovery energy losses
2. Energy loss components• Related with resistance• Related with propulsion
3. Means of energy saving• Hull form design• Propeller design• Special Devices
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Losses related resistance componentsLosses related resistance components
Wave breaking 5%5%5%5%
Wave pattern 5%5%5%5%
Form effect on friction 5%5%5%5%
2.50%2.50%2.50%2.50%
10%10%10%10%
15%15%15%15%
30%30%30%30%
10%10%10%10%
WaveWaveWaveWave
resistanceresistanceresistanceresistance
ViscousViscousViscousViscous
resistanceresistanceresistanceresistance
Viscous pressure
Roughness
Flat plate friction 60%60%60%60%
7.50%7.50%7.50%7.50%
10%10%10%10%
40%40%40%40%
Tanker/Bulker Ro-Ro /Containership
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Losses related with propulsionLosses related with propulsion
Containership Tanker/BCLNGC
Propulsion efficiency = 1 – Lx – Lr – Lp – Ld
Lx : axial momentum (20%)Lr : the rotation in the wake (7%)Lp : the profile drag (10%)Ld : the non-optimum loading (3%)
Proper design of propeller and recovery in the rotational loss
CT= T/(0.5ρρρρVa2(ππππD2/4)=8T/(πρVa
2D2)=8KT/(πJ2)
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Example of Energy Saving Devices
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Appendages to reduce stern waves
Reduce wave resistance : 2 ~ 5%
Ducktail with InterceptorWedge
-Afterbody flow modifications :� Flow velocity under the hull decreased./Pressure recovery increased./Transom exit velocity increased.-Wave system modifications :� Localized transom wave system altered./Near field wave heights reduced./Far field wave energy reduced.-Secondary stern flap/ducktail hydrodynamic effects :� Ship length increased./Benificial propulsion interactions./Ship trim modified./Ship sinkage is reduced.
Ducktail
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Air bubble on the bottom
- Reduce a friction resistanceTanker : 15%Bulker : 15%LNGC : 7 ~ 9%Containership : 5 ~ 7%
ACS (DK Group)
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Fins in front of a propeller
- Tanker, B/C : 2%-Tanker : 4% -Container : 2%
-Reduce swirl resistance of the full hull form → Reduce the viscous pressure resistance
L V Fin (IHI Low Viscous Resistance Fin)
Reduce swirl resistance of the full hull form
WA-Fin(Oshima)
-Recovering the bilge vortices rotational energy-Improve the propeller efficiency from the accelerated axial flow-Reduce the pressure pulse
Flow spoiler
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Fins in front of a propeller
-Recovering the bilge vortices rotational energy-Improve the propeller efficiency from the accelerated axial flow
Combination of vane wheel and hydrodynamic fin system
- Tanker, B/C : 1~2%
Reduce swirl resistance of the full hull form → Reduce the viscous pressure resistance
Namura Fin
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Principal of fins in front of a propeller
� Pressure recovery by preventing down flow� Induction of bilge vortex to propeller disc
Cross flow and bilge vortex Flow visualization using a tuft grids
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Fins in front of a propeller
PCTC
3 ~ 7%
-Contra fins pretwist flow to propeller and cancel rotational flow behind flow.-Semi-duct produces thrust with receiving the oblique downward flow due to bilge vortices.-Semi-duct prevent the seperation of flow in front of semiduct with gathering and accelerating flow.
Semi-Duct system with contra Fins (SDS-F)
SSPA : 0 ~ 2%, HSVA : up to 4%
-Duct prevent the seperation of flow in front of semiduct with gathering and accelerating flow.-Duct produces thrust with receiving the oblique downward flow due to bilge vortices.
Wake equalizing duct
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Fins in front of a propeller
-Contra fins pretwist flow to propeller and cancel rotational flow behind flow.-Semi-duct prevent the seperation of flow in front of semiduct with gathering and accelerating flow.
Fin and Duct
PCTC
SSPA : 3%
-Reduce the rotational energy loss - increase hull efficiency
MHI Pre-swirl stator
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Special propellers
Claimed gain : +4~+6%Claimed gain : +6~+12% (in full scale)
- Propeller with blades curved towards the suction side integrating the fin or winlet into the propeller blade.
KAPPEL
-The pitch increases monotonously towards the tip so that the blade tip bears a substantial load.-This is possible thanks to the existance of the tip plate that actuates as a barrier avoiding the communication of water between both sides of the blade.-Tip plate is located on the pressure side of the blade with the aim to obtain a higher overpressure downstream.
CLT (SISTEMAR)(Contracted and Loaded Tip )
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Stators behind the propeller
SSPA : 5~10%HSVA : up to 3%SSPA : 0%Approx. 5% (S/T), 2% (M/T)
- Recovering of kinetic energy due to the rotational flow
MHI Contra-rotating propeller
-Eliminating hub vortex-Recovering the kinetic energy of rotation of rotation flow around the boss-Increase thrust 1% and reduce shaft torque over 3%
PBCF(Propeller Boss Cap Fin)
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Stators behind the propeller
SSPA : 0 ~ 5%HSVA : up to 9%
HSVA : up to 5%SSPA : 0 ~ 3%
Rudder stator fin (MHI)
-Recovering of kinetic energy due to the rotational flow
� IHI Additional Thrust Fin� SURF (NKK Swept-back up-thrusting rudder fin )� HHI Thrust fin� MHI Rudder stator fin
Thrust Fin
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Rudder bulb
Single screw chemical tanker:3~6%Twin screw RoRo : 1~2%
Lips claimed gain : 3 ~ 7%HSVA : up to 6%
HSVA:Twisted rudder(2%)+costa bulb(2%)SSPA:Rudder bulb(0~2%)
-Increased propulsive efficiency-Reduced pressure pulse-Increased manoeuvrability
Rudder bulb hubcap (Rolls-Royce)
- Reduction of the propeller inflow velocity- A more uniform and less contracted slipstream behind the propeller reduces losses in kinetic energy- The hub drag is reduced by avoiding flow separation
Efficiency rudder (Wartsila Lips)
- Reduce the hub vortex- Increased wake fraction- Reduced contraction of the
propeller slipstream- Homogeneous axial slipstream- Reduced pressure pulse induced
by propeller
Twisted rudder with costa bulb
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Rudder bulb
MIPB : 2 ~ 3%HSVA : divergent propeller cap (up to 2%)
- Decrease propeller slip stream contraction- Suppress the contraction of cone vortices from
the propeller boss- Deters flow to the propeller using the displacement
effect- Produce uniform wake distribution and contribute to
reducing vibration
Mitsui Integrated Propeller Boss (MIPB)
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Twisted leading edge of rudder
Twisted leading edge of rudder
�Eliminates rudder cavitation
�Improves propulsive efficiency 1~2%- Regains the rotational energy in the propeller
slipstream- Reduces the drag of the rudder
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DSME’s own design ofEnergy Saving Divices
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DSME energy saving devices (I)
Abt. 2~4% reduction in resistance
Abt. 3% gain in propulsion efficiency
Abt. 3~5% gain in propulsion efficiencyEffect
Configuration
Transom Stern Appendage (V-Wedge)
Rudder additional thrusting finPre-Swirl StatorDevice
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-Abt. 2~3% reduction in required power
- Improve wake distribution
Abt. 1~2% reduction in resistanceEffect
Configuration
Separation Flow Control FinTwisted Full Spade RudderDevice
DSME energy saving devices (II)
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Pre-Swirl Stator(PSS)
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Hydrodynamic aspect Hydrodynamic aspect
Wale field w/o PSSWale field w/o PSSWale field w/o PSSWale field w/o PSS
Asymmetric wake field to propeller provides
proper inflow of propeller
Wake field with PSSWake field with PSSWake field with PSSWake field with PSS
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Arrangement of blades Arrangement of blades
Consideration of propulsion efficiency and cavitati on problem
DSME PSSDamaged propeller (Sept. 2008, LR Technical matters)
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Economic aspect of PSSEconomic aspect of PSS
Not investigatedNot investigatedNot investigatedNot investigated4.8%4.8%4.8%4.8%58m Beam VLCC58m Beam VLCC58m Beam VLCC58m Beam VLCC2005200520052005
1.1%1.1%1.1%1.1%3.5%3.5%3.5%3.5%8,400 TEU8,400 TEU8,400 TEU8,400 TEU2007200720072007
Not investigatedNot investigatedNot investigatedNot investigated3.3%3.3%3.3%3.3%6,300 TEU6,300 TEU6,300 TEU6,300 TEU2007200720072007
0.4%0.4%0.4%0.4%3.3%3.3%3.3%3.3%7,090 TEU7,090 TEU7,090 TEU7,090 TEU2008200820082008
Not investigatedNot investigatedNot investigatedNot investigated1.0%1.0%1.0%1.0%4,400 TEU4,400 TEU4,400 TEU4,400 TEU2008200820082008
4.7%4.7%4.7%4.7%4.5%4.5%4.5%4.5%14,000 TEU14,000 TEU14,000 TEU14,000 TEU2008200820082008
3.2%3.2%3.2%3.2%4.5%4.5%4.5%4.5%13,050 TEU13,050 TEU13,050 TEU13,050 TEU2008200820082008
Not investigatedNot investigatedNot investigatedNot investigated3.8%3.8%3.8%3.8%16,000 TEU16,000 TEU16,000 TEU16,000 TEU2008200820082008
Ballast DraughtBallast DraughtBallast DraughtBallast DraughtDesign DraughtDesign DraughtDesign DraughtDesign Draught
Gain in Propulsion PowerGain in Propulsion PowerGain in Propulsion PowerGain in Propulsion Power
Ship TypeShip TypeShip TypeShip TypeYearYearYearYear
The DSME pre-swirl stator could usually achieve 3~5% gains for the vessels whose hull form and propeller designs have already been well optimized.
M/T in HSVA
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Economic aspect of PSSEconomic aspect of PSS
Not investigatedNot investigatedNot investigatedNot investigated4.0%4.0%4.0%4.0%B58m VLCCB58m VLCCB58m VLCCB58m VLCC2008200820082008
Not investigatedNot investigatedNot investigatedNot investigated1.5%1.5%1.5%1.5%8,000unit PCTC8,000unit PCTC8,000unit PCTC8,000unit PCTC2008200820082008
Not investigatedNot investigatedNot investigatedNot investigated3.2%3.2%3.2%3.2%CLNGCCLNGCCLNGCCLNGC2008200820082008
2.3%2.3%2.3%2.3%3.1%3.1%3.1%3.1%CapesizeCapesizeCapesizeCapesize 180K B/C180K B/C180K B/C180K B/C2008200820082008
2.0%2.0%2.0%2.0%4.5%4.5%4.5%4.5%B60m VLCCB60m VLCCB60m VLCCB60m VLCC2008200820082008
Ballast DraughtBallast DraughtBallast DraughtBallast DraughtDesign DraughtDesign DraughtDesign DraughtDesign Draught
Gain in Propulsion PowerGain in Propulsion PowerGain in Propulsion PowerGain in Propulsion Power
Ship TypeShip TypeShip TypeShip TypeYearYearYearYear
The DSME pre-swirl stator could usually achieve 3~5% gains for the vessels whose hull form and propeller designs have already been well optimized.
M/T in SSPA
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Economic aspect of PSSEconomic aspect of PSS
* * * * The price of bunker oil is assumed as an average price from the The price of bunker oil is assumed as an average price from the The price of bunker oil is assumed as an average price from the The price of bunker oil is assumed as an average price from the end of 2007 and the first quarter of 2008.end of 2007 and the first quarter of 2008.end of 2007 and the first quarter of 2008.end of 2007 and the first quarter of 2008.
25.325.325.325.3 MilMilMilMil25.725.725.725.7 MilMilMilMil25.725.725.725.7 MilMilMilMil3.23.23.23.2 MilMilMilMil11.311.311.311.3 MilMilMilMil11.311.311.311.3 MilMilMilMil19.019.019.019.0 MilMilMilMil10.910.910.910.9 MilMilMilMil/25 years/25 years/25 years/25 years
1.01.01.01.01 1 1 1 MilMilMilMil1.01.01.01.03 3 3 3 MilMilMilMil1.01.01.01.03 3 3 3 MilMilMilMil0.10.10.10.13 3 3 3 MilMilMilMil0.0.0.0.44445555 MilMilMilMil0.0.0.0.44445555 MilMilMilMil0.0.0.0.76 76 76 76 MilMilMilMil0.40.40.40.44 4 4 4 MilMilMilMil/Year/Year/Year/Year
84,474 84,474 84,474 84,474 85,744 85,744 85,744 85,744 85,744 85,744 85,744 85,744 10,556 10,556 10,556 10,556 37,551 37,551 37,551 37,551 37,551 37,551 37,551 37,551 63,228 63,228 63,228 63,228 36,475 36,475 36,475 36,475 /Month/Month/Month/Month
2,777 2,777 2,777 2,777 2,819 2,819 2,819 2,819 2,819 2,819 2,819 2,819 347 347 347 347 1,235 1,235 1,235 1,235 1,235 1,235 1,235 1,235 2,079 2,079 2,079 2,079 1,199 1,199 1,199 1,199 /Day/Day/Day/Day
Cost savingCost savingCost savingCost saving[USD][USD][USD][USD]
55,092 55,092 55,092 55,092 55,920 55,920 55,920 55,920 55,920 55,920 55,920 55,920 6,884 6,884 6,884 6,884 24,490 24,490 24,490 24,490 24,490 24,490 24,490 24,490 41,236 41,236 41,236 41,236 23,788 23,788 23,788 23,788 /25 years/25 years/25 years/25 years
2,204 2,204 2,204 2,204 2,237 2,237 2,237 2,237 2,237 2,237 2,237 2,237 275 275 275 275 980 980 980 980 980 980 980 980 1,649 1,649 1,649 1,649 952 952 952 952 /Year/Year/Year/Year
184 184 184 184 186 186 186 186 186 186 186 186 23 23 23 23 82 82 82 82 82 82 82 82 137 137 137 137 79 79 79 79 /Month/Month/Month/Month
6.0 6.0 6.0 6.0 6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 0.8 0.8 0.8 0.8 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 4.5 4.5 4.5 4.5 2.6 2.6 2.6 2.6 /Day/Day/Day/Day
FuelFuelFuelFuel----IFO380cStIFO380cStIFO380cStIFO380cStsavingsavingsavingsaving
[Metric ton][Metric ton][Metric ton][Metric ton]
180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 DayDayDayDayNavigation daysNavigation daysNavigation daysNavigation days
3.8 3.8 3.8 3.8 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 1.0 1.0 1.0 1.0 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.5 3.5 3.5 3.5 4.8 4.8 4.8 4.8 %%%%Efficiency gainEfficiency gainEfficiency gainEfficiency gain
from M/Tfrom M/Tfrom M/Tfrom M/T
460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 USD/MtUSD/MtUSD/MtUSD/MtEstimated pEstimated pEstimated pEstimated pricericericerice ofofofof
IFO380cSt*IFO380cSt*IFO380cSt*IFO380cSt*
177.0 177.0 177.0 177.0 177.0 177.0 177.0 177.0 177.0 177.0 177.0 177.0 177.3 177.3 177.3 177.3 176.7 176.7 176.7 176.7 176.7 176.7 176.7 176.7 177.0 177.0 177.0 177.0 173.7 173.7 173.7 173.7 g/kWhg/kWhg/kWhg/kWhSFOCSFOCSFOCSFOC ofofofof
IFO380cSt at NCRIFO380cSt at NCRIFO380cSt at NCRIFO380cSt at NCR
75,852 75,852 75,852 75,852 65,016 65,016 65,016 65,016 65,016 65,016 65,016 65,016 35,955 35,955 35,955 35,955 38,896 38,896 38,896 38,896 38,896 38,896 38,896 38,896 61,641 61,641 61,641 61,641 26,415 26,415 26,415 26,415 kWkWkWkWNCR powerNCR powerNCR powerNCR power
90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 85 85 85 85 85 85 85 85 90 90 90 90 90 90 90 90 %%%%NCR portionNCR portionNCR portionNCR portion
84,280 84,280 84,280 84,280 72,240 72,240 72,240 72,240 72,240 72,240 72,240 72,240 39,950 39,950 39,950 39,950 45,760 45,760 45,760 45,760 45,760 45,760 45,760 45,760 68,490 68,490 68,490 68,490 29,350 29,350 29,350 29,350 kWkWkWkWMCR powerMCR powerMCR powerMCR power
16,00016,00016,00016,000TEUTEUTEUTEU
13,05013,05013,05013,050TEUTEUTEUTEU
14,00014,00014,00014,000TEUTEUTEUTEU
4,4004,4004,4004,400TEUTEUTEUTEU
7,0907,0907,0907,090TEUTEUTEUTEU
6,3006,3006,3006,300TEUTEUTEUTEU
8,4008,4008,4008,400TEUTEUTEUTEU
58m Beam58m Beam58m Beam58m BeamVLCCVLCCVLCCVLCC
UnitUnitUnitUnitVesselVesselVesselVessel
M/T in HSVA
APCPCWM_4828539:WP_0000045WP_0000045A
PC
PC
WM
_482
8539
:WP
_000
0045
WP
_000
0045
Printed by DSME 선형연구개발팀 장영훈 2008-11-04 17:04
33The House of Wisdom & Innovation ®
Installation of PSSInstallation of PSS
The blades of PSS is directly fitted on the stern frame by the full penetration welding.
APCPCWM_4828539:WP_0000045WP_0000045A
PC
PC
WM
_482
8539
:WP
_000
0045
WP
_000
0045
Printed by DSME 선형연구개발팀 장영훈 2008-11-04 17:04
34The House of Wisdom & Innovation ®
Structural analysis of PSSStructural analysis of PSS
1. Strength analysis
2. Fatigue analysis
3. Vibration analysis
Strength assessment
Fatigue assessment Vibration assessment
APCPCWM_4828539:WP_0000045WP_0000045A
PC
PC
WM
_482
8539
:WP
_000
0045
WP
_000
0045
Printed by DSME 선형연구개발팀 장영훈 2008-11-04 17:04
35The House of Wisdom & Innovation ®
Sea trial resultsSea trial results
The first vessel of DSME PSS , Kristen VLCC is on her voyage after recording of 4.5 % reduction of power than sister vessel in sea trial and waiting for the report from her real operation.
Speed-Power Curve (DSME VLCC)
APCPCWM_4828539:WP_0000045WP_0000045A
PC
PC
WM
_482
8539
:WP
_000
0045
WP
_000
0045
Printed by DSME 선형연구개발팀 장영훈 2008-11-04 17:04
36The House of Wisdom & Innovation ®
Contract for PSSContract for PSS
PSS to be applied for
• VLCC, LNGC, B/C
• Larger containership
71Grand Total
52CNTship Sub Total
16CNTA.P.MOLLER
18CNTC.P.OFFEN
10CNTHAMBURG-SUD
8CNTCMA-CGM
19VLCC Sub Total
4VLCCKOTC
4VLCCDK MARITIME
2VLCCLYKIARDOPULO
5VLCCTMT
4
No
VLCC
Ship type
KRISTEN
Owner
APCPCWM_4828539:WP_0000045WP_0000045A
PC
PC
WM
_482
8539
:WP
_000
0045
WP
_000
0045
Printed by DSME 선형연구개발팀 장영훈 2008-11-04 17:04
37The House of Wisdom & Innovation ®
SummarySummary
• To save energy, the first one is optimizing of the dimension and the selection of M/E.
• The reasonable and strong background of the physical phenomenon of the flow around the hull makes the investments of the energy savings effective.
• We would like to listen to feedback from real operation to develop reliable devices.