2009 harbin electric

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Introduction to Harbin Electric Inc.

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China Motor and Controller Manufacturer. Michigan/China Engineering.

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Page 1: 2009 Harbin Electric

Introduction to Harbin Electric Inc.

Page 2: 2009 Harbin Electric

Advanced Automation

Group

ShanghaiTech Full

Electric Co. Ltd.

Weihai Hengda

Electric Co. Ltd.

Page 3: 2009 Harbin Electric

Mission Statement

Our goal is to satisfy customers in a global basis while achieving sound growth with technological products and services of innovative design, superior quality and exceptional value

We committed ourselves to excellence; to the continuous improvement of our people, technology and products; and to the highest level of integrity

Page 4: 2009 Harbin Electric

Organization Chart

Page 5: 2009 Harbin Electric

Team of Senior Management

Yang TianfuBoard Chairman

CEO

Xu SuofeiVice-PresidentBoard Member

Xu ZedongChief Financial Officer

Yang TianliVice-President

Page 6: 2009 Harbin Electric

Chan Ching ChuenBoard MemberChairman of

Nominating Committee

Ye YunyueBoard Member

Patrick McManusBoard Member

Chairman ofAudit Committee

David GattonBoard Member

Chairman ofCompensation

Committee

Team of Board Members

Page 7: 2009 Harbin Electric

Corporate Culture— People Oriented

We are committed to attracting people with the best talents and integrity

Page 8: 2009 Harbin Electric

Corporate Culture – Work enriched with Life

Page 9: 2009 Harbin Electric

Management Philosophy

Strong leadership +

Innovation through R & D +

Quality System +

Advanced Equipment +

Share Holder Supports

Best Products +

First Class Services

Page 10: 2009 Harbin Electric

Harbin TECH FULL Electric Co., Ltd.Established in 2000 in Harbin

Development ZoneCampus of 50,000 Square Meters

• 38000 Square Meters as

workshopResearch, Development and

Production The sole enterprise in machine

and electrical industry in China

which is listed in NASDAQ

Page 11: 2009 Harbin Electric

Sunlight HallLobby

Offers a

comfortable

environment for

employees to

build better

products for

customers.

View of the Harbin Headquarter

Meeting RoomCampus

Page 12: 2009 Harbin Electric

Campus of 40,800 Square Meters

Land Investment of RMB 100 millionsResearch, Development and

Production Production for both automotive

motors and electronics controllers Annual production capability 10 millions automotive motorsEmployees include experts from

Japan and Korea

Shanghai TECH FULL Electric Co., Ltd.

Page 13: 2009 Harbin Electric

Henda Electric Co., Ltd

150,000 square meters campus1,700 employeesProduct development and

engineering in industrial motors Specialized in heavy duty industrial

motors

Page 14: 2009 Harbin Electric

Advanced Automation Group (AAG)★ Operation started in 2007 in Rochester Hills, Michigan

★ Research and development of motor controllers product lines

★ Sales and supports to North America Customers

★ Establishment of electronic manufacturing facility in China

Page 15: 2009 Harbin Electric

Technologies and R&D Capability

Harbin Tech-Full Electric Co., Ltd has a technology

team of over 60 persons including leading experts from China, Japan,

Korea and USA

Page 16: 2009 Harbin Electric

Team of TechnologistsMs. Lanxiang Gao, COO, Shanghai TECH-FULL

Mr. Jiaxiang Wang, Principal Engineer

Mr. Shaotang Chen, Ph.D, AAG

Mr. Kanenori Okawa, CTO,

Mr. Asai, Director of Manufacturing

Mr. KooDirector of Manufacturing Process

Page 17: 2009 Harbin Electric

Research and Development Centers

Harbin, China

Rochester Hills, MI

Shanghai, ChinaZhejiang, China

Weihai, China

Page 18: 2009 Harbin Electric

Motor Technology

Page 19: 2009 Harbin Electric

Power Electronics TechnologyTeam of U.S. Based Engineers: five with Ph.D., M.S. and more than 60 years

combined experiences Developer and inventor of motor controllers for automotive and industrial automationRecognized leading expert by IEEE and other academic and engineering societies

Page 20: 2009 Harbin Electric

Product: Various Linear Motors

Page 21: 2009 Harbin Electric

Product: Various Linear Motors (Cont’d)

Page 22: 2009 Harbin Electric

Product: Permanent magnet synchronous linear servo motor

Page 23: 2009 Harbin Electric

Product: Linear motors for Cummins

Page 24: 2009 Harbin Electric

Product: Permanent magnet synchronous linear motor for oil well pumping

Page 25: 2009 Harbin Electric

Product: Linear Motor for Metro Subway

Page 26: 2009 Harbin Electric

Product: Automotive Seat Motor

Parameters

1 、 With a Rotary speed of between 2.3rpm and 3.1rpm at 10N.m

2 、 With a Rotary speed of ≥1.2rpm at 90N.m

3 、 With the maximum current of 8A at 90N.m

4 、 With the slip moment of 110-140N.m

5 、 With the maximum current of 12A at

the slip

6 、 With the standard noise/sound of

67dB/15SONES at 25N.m

Page 27: 2009 Harbin Electric

Performance DataCondition\ Item CW CCW Condition\ Item CW CCW

10N.m(Rotary speed) 2.56rpm 2.48rpm 25 N.m(Soundness) 11.85Sones 12.3Sones

90N.m(Rotary speed) 1.72rpm 1.68rpm 25 N.m(Noise) 59.5dB 60.2dB

90N.m(Current) 4.3A 4.5A

Slip Current of 5.6A at the Slip Torque of 121N.m

Product: Automotive Seat Motor (Cont’d)

Page 28: 2009 Harbin Electric

Product: Slide Seat Motor

Performance :

Test Voltage: 12V DC

Rotary speed without load: 2400±240rpm

Rated torque: 210mN.m

Stall torque: ≥0.4mN.m

Current without load: ≤1.5A

Rated rotary speed: 1400±140 rpm

Stall current: ≤15A

Rated current: ≤6.5A

Page 29: 2009 Harbin Electric

Product: Height Seat Motor

Parameters:

★Current without load: ≤2.5A

★Running noise without load: ≤45dB,

background noise: ≤25dB

★Operating time for thermistor: the maximum

period for the first start of thermistor is 35sec.

★Move speed without load for slip block:

20mm/s±5mm/s ( level move )★Move speed without load for slip block:

4±1sec is required within available stroke.

( raising and lowering )

Page 30: 2009 Harbin Electric

Product: Various Seat Motors

Angle Adjustment Slide Motor Raising and Lowering Aggregate

Level Move Aggregate Angle Adjustment Raising and Lowering

Page 31: 2009 Harbin Electric

Product: Other Automotive Motors

Auto Gearbox Motor EPS Motor Window Motor

Page 32: 2009 Harbin Electric

Product: Brushless Motor Controllers

Page 33: 2009 Harbin Electric

Production Capability – Motors Assembly

Imported from Japan fully automated

rotor production line

Production capability: 2.4 millions sets

of auto seat motors.

Advanced manufacturing technologies

Managed by expert from Japan

and Korea

Page 34: 2009 Harbin Electric

Production Capability: Electronic Assembly★ State-of-the-Art manufacturing

equipment

Fuji XP 143 and XP 243 SMT

machines

★ Advanced manufacturing

technologies

★ Process designed and

approved by expert from USA

Page 35: 2009 Harbin Electric

Layout of production site

Page 36: 2009 Harbin Electric

Process Flow of motor manufacturing

Page 37: 2009 Harbin Electric

Quality Assurance—Management SystemThe company has been certified with ISO9001,

ISO14001, ISO18001, TS16949 and UL for

Northern America.

Page 38: 2009 Harbin Electric

Quality Assurance—Suppliers

Material Warehouse Information for qualified suppliers

Supplier Qualification is our first step towards complete quality assurance.

Page 39: 2009 Harbin Electric

Quality Assurance—Production

Working instructions

Production Line

Page 40: 2009 Harbin Electric

Quality Assurance—Equipment

AIDA Multi-Station Punch

Page 41: 2009 Harbin Electric

Quality Assurance—Equipment

Fully Automatic Ultrasonic Washing machine

The capability of the machine:

- Productivity: 720 sets/Hr.,

- Efficiency: 2.5 sets/min,

- washing period: 0 to 30 min.

adjustable

- Mitsubishi program controller of

for automatic control.

Page 42: 2009 Harbin Electric

Quality Assurance—Equipment

Coating machine of insulating powder

Transfer speed: 0.1—0.15m/min

Thickness of coating: 0.15~0.5mm

Productivity: 1500 sets/Hr.

Maximum thickness of pile: 60mm

Maximum length of machining parts: 180mm

Maximum diameter of machining parts: φ80mm

Page 43: 2009 Harbin Electric

Quality Assurance - Test of Sound and Noise

Noise Eliminating

Sound Test System

Noise Inspection Room

Page 44: 2009 Harbin Electric

Quality Assurance--Equipment

Automatic rotor balance machine

★ The machine measures equilibrium of

rotor parts

★ Balance accuracy: 20mg

★ Milling period: 6~8sec

★ Balance method: milling of outer surface

Page 45: 2009 Harbin Electric

Quality Assurance--Equipment

CCM * Precision :1000μm

* Measurement of length,

angle and position tolerance.

* Magnetic work measuring equipment* Measurement of Torque and Rotary speed:0-200N.m

Page 46: 2009 Harbin Electric

Roundness Equipment Hardness - Sclerometer

AltimeterInsertion force measurement

Quality Assurance--Equipment

Page 47: 2009 Harbin Electric

Quality Assurance for Electronic Assembly Manufacturing

Automated Optical Inspection (AOI)

In-Circuit Tester (ICT)

Page 48: 2009 Harbin Electric

Quality Assurance for Electronic Assembly Manufacturing (Cont’d)

Proprietary Test Fixture

Page 49: 2009 Harbin Electric

Global Customer BaseCanada: INTIERU.S.A: HOBART CUMMINS TWIN RIVERGERMANY: SIEMENSIsrael: Nordan Company

CHINA: CHINA POST ZHEJIANG TIANHUANG CHANGCHUN SUBWAY DAQING OILFIELD LIYANG SEATING TAICANG COMPANY

Page 50: 2009 Harbin Electric

Financial SupportHarbin Electric has a strong financial

support to ensure the ever-increasing

demand of equipments, facilities and

personnel for research &development,

production and quality control.

This is crucial for our stable and healthy

growth.

Page 51: 2009 Harbin Electric

Acknowledgement

Our sincere appreciation to all of you for your time and interest in working with Harbin.