2010 - 2011 - global.sus.co.jp · green frame environment-conscious and human-friendly. green...

Head Office105-1 0bane, Shimizu-ku, Shizuoka-city, 424-0103 JAPANTel: +81-54-361-1900, Fax: +81-54-361-0063

Corp.www.sus.co. jp

global.sus.co. jp1011-3000

reen Frame S

eries '10-'11

Green Frame Series2010 - 2011

GF Green Frame Series Catalogue ■ Introduction ………………………… P2 ー P3

■ Features …………………………… P4 ー P9

■ Photo Contents …………………… P10 ー P13

■ Unit Products ……………………… P16 ー P45 Work boards, trolleys/rollers, partitions,

Chuters, clean units, stands

■ Frame Selection …………………… P48 ー P49

■ N-Series GF Frames & Parts ……… P50 ー P86

■ G-Series GF Frames & Parts ……… P88 ー P99

■ S-Series GF Frames & Parts ……… P102 ー P103

■ Common Accessories …………… P106 ー P111 Antistatic parts/tools/boards/panels

■ Sample Application ………………… P114 ー P119

■ Technical Data ……………………… P121 ー P126 Flexible volume/assembling method

Size measurement

■ Service Information ………………… P127

■ Environmental Efforts ……………… P128 ー P130

■ Other Products …………………… P131

■ Item Number List …………………… P132 ー P135

Note that some items may not be available, or specification may vary in some countries. Please contact your sales representative.

GF Green Frame Series Catalogue ■ Introduction ………………………… P2 ー P3

■ Features …………………………… P4 ー P9

■ Photo Contents …………………… P10 ー P13

■ Unit Products ……………………… P16 ー P45 Work boards, trolleys/rollers, partitions,

Chuters, clean units, stands

■ Frame Selection …………………… P48 ー P49

■ N-Series GF Frames & Parts ……… P50 ー P86

■ G-Series GF Frames & Parts ……… P88 ー P99

■ S-Series GF Frames & Parts ……… P102 ー P103

■ Common Accessories …………… P106 ー P111 Antistatic parts/tools/boards/panels

■ Sample Application ………………… P114 ー P119

■ Technical Data ……………………… P121 ー P126 Flexible volume/assembling method

Size measurement

■ Service Information ………………… P127

■ Environmental Efforts ……………… P128 ー P130

■ Other Products …………………… P131

■ Item Number List …………………… P132 ー P135

So free, so clean.Tubular aluminum frames offer unlimitedpossibilities for system creation.GF-series structural aluminum frames have been designed as a material for work boards, trolleys, chuters, and racks, to offer the optimum adaptability to factory automation.Its unique sectional form is most suited for simple and fast assemblies and modifications with use of a single bolt. This offers the maximum flexibility to unexpected additions and layout changes frequently required in manufacturing sites.The lightweight aluminum frame, with elegant alumite treatment, will help you to maintain aesthetic appearance of the factory for long. What's more, the aluminum is an excellent material for recycling and reuse.Perfect freedom to choose the best combination of frames and accessories allows for a customized system that will satisfy your needs.

Green Frame

So free, so clean.Tubular aluminum frames offer unlimitedpossibilities for system creation.GF-series structural aluminum frames have been designed as a material for work boards, trolleys, chuters, and racks, to offer the optimum adaptability to factory automation.Its unique sectional form is most suited for simple and fast assemblies and modifications with use of a single bolt. This offers the maximum flexibility to unexpected additions and layout changes frequently required in manufacturing sites.The lightweight aluminum frame, with elegant alumite treatment, will help you to maintain aesthetic appearance of the factory for long. What's more, the aluminum is an excellent material for recycling and reuse.Perfect freedom to choose the best combination of frames and accessories allows for a customized system that will satisfy your needs.

Green Frame

Environment-conscious and human-friendly.Green frames support varying kinds of factories.

Increased productivity with reducedman-hours for assembly

Easy to assembleGF Frames are best suited for setting up work boards and chuters without complicated steps.A single bolt is used to tighten or loosen joint connectors, for easy assembly and disassembly.

Environment-friendly withrecycling and reuse

RecyclingAluminum is a highly recyclable material. Disposal can be made easily because connecting parts are also made of aluminum. In addition, the GF series, with the use of bolts for connection, is a reusable system that makes simple assembly and disassembly possible.

Versatility with varyingaccessory parts

Multi-functionalGF series can be used for a wide variety of applications.Varying combinations with joint and/or accessory parts allow for addition of diverse functions to work boards, chuters, trolleys, racks, partitions, and clean booths. As parts can also be mounted after assembly is once complete, the GF series will meet needs for unexpected modifications.

All frames and connecting parts aremade of aluminum

LightweightFrames and connectors made of lightweight aluminum, with only one third of steel density, allow for creation of extra-light systems.The superior mobility of aluminum chuters and trolleys will reduce workload of your employees.

Excellent appearance withalumite-treated aluminum

AestheticExtruded aluminum with alumite treatment prevents corrosion and keeps your factory clean. Aluminum's scratch-resistant surface will help to maintain an excellent glaze.

Green Frame

Environment-conscious and human-friendly.Green frames support varying kinds of factories.

Increased productivity with reducedman-hours for assembly

Easy to assembleGF Frames are best suited for setting up work boards and chuters without complicated steps.A single bolt is used to tighten or loosen joint connectors, for easy assembly and disassembly.

Environment-friendly withrecycling and reuse

RecyclingAluminum is a highly recyclable material. Disposal can be made easily because connecting parts are also made of aluminum. In addition, the GF series, with the use of bolts for connection, is a reusable system that makes simple assembly and disassembly possible.

Versatility with varyingaccessory parts

Multi-functionalGF series can be used for a wide variety of applications.Varying combinations with joint and/or accessory parts allow for addition of diverse functions to work boards, chuters, trolleys, racks, partitions, and clean booths. As parts can also be mounted after assembly is once complete, the GF series will meet needs for unexpected modifications.

All frames and connecting parts aremade of aluminum

LightweightFrames and connectors made of lightweight aluminum, with only one third of steel density, allow for creation of extra-light systems.The superior mobility of aluminum chuters and trolleys will reduce workload of your employees.

Excellent appearance withalumite-treated aluminum

AestheticExtruded aluminum with alumite treatment prevents corrosion and keeps your factory clean. Aluminum's scratch-resistant surface will help to maintain an excellent glaze.

A broad range of applications are available tomeet individual needs.

Easy to modify layoutWork board combination can flexibly be modified according to working space and staffing conditions of a cell production system.Individual work boards can easily be connected for line works, and vice versa.

Example 1 Work board Example 2 Chuter

Reuse with easy disassemblyConvenient for transport of parts and works. The lightweight aluminum frames reduce operator workload and offer freedom to modify size as well as shape of the composition.

Example 3 TrolleyRust-proof material prevents paint strip-offApplicable to pillars and components for simple clean rooms, or desktop compact clean booths. Anodized aluminum is a rust-free material that effectively prevents paint from stripping off.

Example 4 Clean boothLightweight and movableLightweight aluminum is suited for making easy-to-move, simple partitions. Different applications are possible with varying panel material/part options.

Example 5 Partition

Flexible to modify to meet varying working conditionsSuited for use as shelves to store supply parts and works. A convenient chuter can be created when corocon parts are combined. Angle and shape customization is possible to fit any type, number or size of container.Even large-size chuters, being lightweight and easy-to-move, require minimum workload for transport.

Individual work board for one person Connected work boards for line work

A broad range of applications are available tomeet individual needs.

Easy to modify layoutWork board combination can flexibly be modified according to working space and staffing conditions of a cell production system.Individual work boards can easily be connected for line works, and vice versa.

Example 1 Work board Example 2 Chuter

Reuse with easy disassemblyConvenient for transport of parts and works. The lightweight aluminum frames reduce operator workload and offer freedom to modify size as well as shape of the composition.

Example 3 TrolleyRust-proof material prevents paint strip-offApplicable to pillars and components for simple clean rooms, or desktop compact clean booths. Anodized aluminum is a rust-free material that effectively prevents paint from stripping off.

Example 4 Clean boothLightweight and movableLightweight aluminum is suited for making easy-to-move, simple partitions. Different applications are possible with varying panel material/part options.

Example 5 Partition

Flexible to modify to meet varying working conditionsSuited for use as shelves to store supply parts and works. A convenient chuter can be created when corocon parts are combined. Angle and shape customization is possible to fit any type, number or size of container.Even large-size chuters, being lightweight and easy-to-move, require minimum workload for transport.

Individual work board for one person Connected work boards for line work

Perpendicularity Parallelism

3 Standard Frame Sizesare available

Groove Overhead view

Aluminum weighs one third of steelIncreased speed enabled by the lightweight tools results in high efficiency (a green frame weighs two thirds of a steel and plastic frame).

A broad range of sizes availableLength can be selected within a range between 100 and 4,000 mm.

Quick to deliverWe respond to urgent orders.

GF-series aluminum frames and resin-coated steel frames

Green frame features Green frames and connectors are made of aluminum

The frame is equipped with a pair of grooves in each of the four directions. A connector can fit in the grooves with use of a single bolt.

Connectors fit in with a bolt allow for easy assembly and disassembly

Degree of perpendicularity and parallelism is apparent with use of grooves facing the four directions.

■ Aesthetic4

■ Assembly time shorter by 2/3 (SUS data)2

■ Weight3

Alumite treatment allows for"maintenance-free", excellent appearance that lasts for long.

Resin-coating causes resin deteriorationand dust generation

Resin-coated steel pipes

■ Environment1

Great recyclability

While resin-coated steel frames are difficult to reuse, GF-series aluminum frames achieve a superb recyclability.

Resin-coated steel frames

Frame: 520 g/mMetal joint: 145 g

Frame: 367 g/mMulti connector: 61 g

Weight reduced by 40%

400 g 230 g

Perpendicularity Parallelism

3 Standard Frame Sizesare available

Groove Overhead view

Aluminum weighs one third of steelIncreased speed enabled by the lightweight tools results in high efficiency (a green frame weighs two thirds of a steel and plastic frame).

A broad range of sizes availableLength can be selected within a range between 100 and 4,000 mm.

Quick to deliverWe respond to urgent orders.

GF-series aluminum frames and resin-coated steel frames

Green frame features Green frames and connectors are made of aluminum

The frame is equipped with a pair of grooves in each of the four directions. A connector can fit in the grooves with use of a single bolt.

Connectors fit in with a bolt allow for easy assembly and disassembly

Degree of perpendicularity and parallelism is apparent with use of grooves facing the four directions.

■ Aesthetic4

■ Assembly time shorter by 2/3 (SUS data)2

■ Weight3

Alumite treatment allows for"maintenance-free", excellent appearance that lasts for long.

Resin-coating causes resin deteriorationand dust generation

Resin-coated steel pipes

■ Environment1

Great recyclability

While resin-coated steel frames are difficult to reuse, GF-series aluminum frames achieve a superb recyclability.

Resin-coated steel frames

Frame: 520 g/mMetal joint: 145 g

Frame: 367 g/mMulti connector: 61 g

Weight reduced by 40%

400 g 230 g

The following items must be specified:● Item number (example: GFM-001)● Quantity (example: 5 sets)

● Specifications can be customized.● Assembled products can also be delivered for a fee.● For details on unit components, refer to parts section (page 46-).● For purchasing parts, refer to parts section (page 46-).

Unit products

P.16-N-series

28 ㎜ 19 ㎜43 ㎜G-series

P.88-S-series

P.102-Panel

P.108-Assembling method

P.122-

UNIT PRO

GF FRA

MES & PA

RTSWORK BOARD

TROLLEY

PARTITIO

CHUTER

CLEAN UNITSTA

UNIT PRO

GF FRA

MES & PA

RTSWORK BOARD

TROLLEY

PARTITIO

CHUTER

CLEAN UNITSTA

UNIT PRODUCTS

P16 ー

For information on individual frames and parts, refer to page 46.

Green frames will be delivered with all parts necessary for the desired unit.

TROLLEY FOR LENGTHY CARGO P35 ー

FLIP-UP TROLLEY P36 ー

CAGE TROLLEY P37 ー

CLEAN BENCH P44 ーP42 ーP40 ーP38 ー CHUTERRACKMOBILE PARTITION

CLEAN BOOTH P44 ー

PARTS CONTAINER STAND P45 ー

TROLLEY P28 ー

P20 ー

WORK BOARD C P24 ー

WORK BOARD OPTIONS P25 ー BOX ROLLER P34 ー

WORK BOARD A

WORK BOARD B

with racks

with height adjustment function

The following items must be specified:● Item number (example: GFM-001)● Quantity (example: 5 sets)

● Specifications can be customized.● Assembled products can also be delivered for a fee.● For details on unit components, refer to parts section (page 46-).● For purchasing parts, refer to parts section (page 46-).

Unit products

P.16-N-series

28 ㎜ 19 ㎜43 ㎜G-series

P.88-S-series

P.102-Panel

P.122-

UNIT PRO

GF FRA

MES & PA

RTSWORK BOARD

TROLLEY

PARTITIO

CHUTER

CLEAN UNITSTA

UNIT PRO

GF FRA

MES & PA

RTSWORK BOARD

TROLLEY

PARTITIO

CHUTER

CLEAN UNITSTA

UNIT PRODUCTS

P16 ー

For information on individual frames and parts, refer to page 46.

Green frames will be delivered with all parts necessary for the desired unit.

TROLLEY FOR LENGTHY CARGO P35 ー

FLIP-UP TROLLEY P36 ー

CAGE TROLLEY P37 ー

CLEAN BENCH P44 ーP42 ーP40 ーP38 ー CHUTERRACKMOBILE PARTITION

CLEAN BOOTH P44 ー

PARTS CONTAINER STAND P45 ー

TROLLEY P28 ー

P20 ー

WORK BOARD C P24 ー

WORK BOARD OPTIONS P25 ー BOX ROLLER P34 ー

WORK BOARD A

WORK BOARD B

with racks

with height adjustment function

Unit products

P.16-N-series

28 ㎜ 19 ㎜43 ㎜G-series

P.88-S-series

P.102-Panel

P.122-

UNIT PRO

GF FRA

MES & PA

RTSNSERIES

28External diameter

GSERIES

43External diameter

SSERIES

19External diameter

UNIT PRO

GF FRA

MES & PA

RTSNSERIES

28External diameter

GSERIES

43External diameter

SSERIES

19External diameter

Note that new item numbers are used in this brochure.Use these item numbers for ordering.

Accessory Parts

S-SERIES External diameter : 19 mm

For S-series only

For S-series onlyFor N

-series only

For N-series only

For N-series/G

-series

For G-series only

Gripper : For N

-series/G-series

For G-series only

N-SERIES External diam

eter : 28 mm

G-SERIES External diam

eter : 43 mm

CapP103

CapP82

Green Frame GP88

Green Frame GP150P88

Green FrameP50

Green FrameL SlotP50

Green FrameF35/F50P50

Green FrameP100P51

Green Frame SP102

Multi Connector(Outer) SP102

Screw Axis/Frame Caster/Caspad Fixed Caster/Free Caster/Hammer Lock

Board/Panel Conductive Tools

Tools & Tooling Screw/Bolt/Nut

GFS-GFConnectorP103

Angle ConnectorOuter TypeP52

Stand ConnectorP58

Foot Connector SP103

Foot Connector M8/M12P59

CasterP62

Adjuster Caster Connector AP60

Adjuster Caster Connector BP60

Foot M8P61

Adjuster M12P61

Foot Connector M16GP92

Adjuster M16P92

Foot M6P103

Palette ConnectorP59

Straight ConnectorP57

L-Slot Connector PieceP58

Point ConnectorP55,P91

Double ConnectorP57,P90

Cross ConnectorP55,P90

Bridge ConnectorP57,P90

Base StandP60,P96

Multi ConnectorOuter TypeP52

Angle Connector (Outer) EP54Angle Connector

Inner TypeP53

45-Degree Connector Outer TypeInner TypeP56

Multi Connector (Outer) GP89

Angle Connector (Outer) GP89

Multi Connector (Inner) GP89

Multi Connector (Inner) RP54

Multi Connector (Outer) WP54

Free ConnectorP52,P53

Multi Connector Inner TypeP53

For installation to Green Fram

e L SlotFor installation to N

-series

For N-series only

For N-series/G

-series

ConnectorsFrames Foot Connectors/Adjusters

Adjuster Caster Connectors Casters

Frame CasterP62

CaspadP65

Fixed CasterP63,P94 Board Holder

P71Single SaddleP74

Tool BracketP76

Parts ContainerP83

HingeP80

Board Level KitP84

For G-series only

Board Holder GP97

Frame Guard GP98

P107 P106

Free CasterP63,P94

Hammer LockP65,P95

Free Caster φ100 with Brake M6P64

Fixed Caster φ100 M6P64

Caster FixP64

Caster AxisP93

Frame CasterP93

CaspadP95

Board Lifter KitP85

CatchP81

Pipe HolderP77

Double SaddleP74

Board Holder FP71

GF SliderP74

Offset ConnectorP73

Connector Knob BoltP79

Slider ConnectorP67

Lamp BracketP79

Frame GuardP82 Ring Runner

CoroconP67

Hook Connector RP78

Parts HolderP73,P97

Connector PieceP73,P97

Plate ConnectorP72

Wooden BoardP108

Leak Plate

Conductive Board

Resin PanelP108

Name PlateP78

Cable DuctP86,P99

Picking JW Duct BaseP79

Panel HoldP72

Aluminum Name PlateP78

Cable LockP86,P99

Corocon HookP68

Hinge ConnectorP75,P98

Frame BumperP82

The GF Series includes PAT. and PAT.P. items

Green FrameWP51

Green FrameSlideP51

Frames/PartsNote that some items may not be available, or specification may vary in some countries. Please contact your sales representative.

Unit products

P.16-N-series

28 ㎜ 19 ㎜43 ㎜G-series

P.88-S-series

P.102-Panel

P.122-

UNIT PRO

GF FRA

MES & PA

RTSNSERIES

28External diameter

GSERIES

43External diameter

SSERIES

19External diameter

UNIT PRO

GF FRA

MES & PA

RTSNSERIES

28External diameter

GSERIES

43External diameter

SSERIES

19External diameter

Note that new item numbers are used in this brochure.Use these item numbers for ordering.

Accessory Parts

S-SERIES External diameter : 19 mm

For S-series only

For S-series onlyFor N

-series only

For N-series only

For N-series/G

-series

For G-series only

Gripper : For N

-series/G-series

For G-series only

N-SERIES External diam

eter : 28 mm

G-SERIES External diam

eter : 43 mm

CapP103

CapP82

Green Frame GP88

Green Frame GP150P88

Green FrameP50

Green FrameL SlotP50

Green FrameF35/F50P50

Green FrameP100P51

Green Frame SP102

Multi Connector(Outer) SP102

Screw Axis/Frame Caster/Caspad Fixed Caster/Free Caster/Hammer Lock

Board/Panel Conductive Tools

Tools & Tooling Screw/Bolt/Nut

GFS-GFConnectorP103

Angle ConnectorOuter TypeP52

Stand ConnectorP58

Foot Connector SP103

Foot Connector M8/M12P59

CasterP62

Adjuster Caster Connector AP60

Adjuster Caster Connector BP60

Foot M8P61

Adjuster M12P61

Foot Connector M16GP92

Adjuster M16P92

Foot M6P103

Palette ConnectorP59

Straight ConnectorP57

L-Slot Connector PieceP58

Point ConnectorP55,P91

Double ConnectorP57,P90

Cross ConnectorP55,P90

Bridge ConnectorP57,P90

Base StandP60,P96

Multi ConnectorOuter TypeP52

Angle Connector (Outer) EP54Angle Connector

Inner TypeP53

45-Degree Connector Outer TypeInner TypeP56

Multi Connector (Outer) GP89

Angle Connector (Outer) GP89

Multi Connector (Inner) GP89

Multi Connector (Inner) RP54

Multi Connector (Outer) WP54

Free ConnectorP52,P53

Multi Connector Inner TypeP53

For installation to Green Fram

e L SlotFor installation to N

-series

For N-series only

For N-series/G

-series

ConnectorsFrames Foot Connectors/Adjusters

Adjuster Caster Connectors Casters

Frame CasterP62

CaspadP65

Fixed CasterP63,P94 Board Holder

P71Single SaddleP74

Tool BracketP76

Parts ContainerP83

HingeP80

Board Level KitP84

For G-series only

Board Holder GP97

Frame Guard GP98

P107 P106

Free CasterP63,P94

Hammer LockP65,P95

Free Caster φ100 with Brake M6P64

Fixed Caster φ100 M6P64

Caster FixP64

Caster AxisP93

Frame CasterP93

CaspadP95

Board Lifter KitP85

CatchP81

Pipe HolderP77

Double SaddleP74

Board Holder FP71

GF SliderP74

Offset ConnectorP73

Connector Knob BoltP79

Slider ConnectorP67

Lamp BracketP79

Frame GuardP82 Ring Runner

CoroconP67

Hook Connector RP78

Parts HolderP73,P97

Connector PieceP73,P97

Plate ConnectorP72

Wooden BoardP108

Leak Plate

Conductive Board

Resin PanelP108

Name PlateP78

Cable DuctP86,P99

Picking JW Duct BaseP79

Panel HoldP72

Aluminum Name PlateP78

Cable LockP86,P99

Corocon HookP68

Hinge ConnectorP75,P98

Frame BumperP82

The GF Series includes PAT. and PAT.P. items

Green FrameWP51

Green FrameSlideP51

Frames/PartsNote that some items may not be available, or specification may vary in some countries. Please contact your sales representative.

2010 - 2011 - global.sus.co.jp · green frame environment-conscious and human-friendly. green...

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