2010 dual man presentation
DESCRIPTION
DUAL MANTRANSCRIPT
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DUAL man S.R.L.BUCHAREST - ROMANIA
Company Presentation
November, 2010
www.groupdual.ro
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History of DUAL Group
� Established from 1991, as fully private (family) businesses;� Growth based entirely on reinvested profits;� Diversified expertise acquired over time, resulting in a full range of
products and services, as well as complex turn-key projects for infrastructure and various industries;
� Development based on renewing technology, (re)designing products to customers’ needs, training workforce;
� 20 years later, DUAL Group is a well-established and appreciated business partner in the market, exports 15-25% of output, has a turnover of some EUR 14M and a workforce of some 220 people dedicated to their work;
� For the past 12 years, the financial reports of the companies are audited yearly by Deloitte&Touche.
� In 2005, SOBEM Romania (www.sobemromania.ro) was created as a joint venture between DUAL MAN and SOBEM (France) for the manufacturing of electrical enclosures.
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REFERENCES (selection)
3M (RO) Air Liquide Welding (F)
Alstom Transport (CH, B, RO) Alcatel – Lucent (RO, GR)Balfour Beatty (RO, D) Bombardier (S, D, RO)
Camusat (RO) Cyprus Telecom CYTA (CYP)
Colas Rail (F, RO) Cosmote (RO)DHL International (RO) Dacia – Groupe Renault (RO)
Danieli (I) EADS (F, D, RO)
Ericsson (RO) EFD Induction(F)Felix Telecom (RO) Furmanite (USA, UK, F)
Harris Corporation (USA, RO) Honeywell Garrett (USA)
Lockheed Martin (USA, RO) Metrorex (RO)
Omnilogic (RO) Orange (RO)RATB (RO) Radiocom (RO)
RCS&RDS Rohde & Schwarz (D, RO)
Romanian Post (RO) Romanian Railroads (RO)SELEX Communications (I) Siemens (A, D, RO)
Swiss Post (CH) Tacquet Industries (F)Vodafone (RO) Thales Rail Signalling (RO)
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www.groupdual.ro
Production Facilities
Land 100,000 m2
Shop Floors 52,000 m2
Warehouses 9,000 m2
2010 Development plan
New Shop Floors 10,000 m2
New Warehouses 1,500 m2
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Specialized and highly qualified personnel
Staff: 6
Engineers 39
Administration: 17
Workers: 158
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Certifications
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The integrated quality - environment - safety system of DUAL MANhas been certified by Moody International according to
ISO 9001:2008, ISO 14001:2004 and BSI-OHSAS 18001:2007
DUAL MAN is also certified by AFER (Romanian Railway Authority) as a railway supplier
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Organizational structure
� The Structural Steel factory
(including the Metal Poles unit)
� The General Mechanics factory
� The Sheet Metal Products factory � The Hot Dip Galvanizing plant
DUAL MAN operates 4 specialized production units, in 2 facilities in Bucharest
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www.groupdual.ro
SPECIALIZED PRODUCTION UNIT FOR:
Structural steel factory
CNC Plasma&Oxi-gas Cutting machines – up to 12 m lengthCNC Press-breaks - up to #13 mm and 12m length, 6 controlled axesCNC Press-breaks - up to #6 mm and 8m length, 6 controlled axesCNC Punching machine - up to #25mm and Ø30mmCNC Cutting and drilling line 18m lengthCNC Profile bending machineMechanized equipment for linear weldingOverhead Cranes up to 20 tons
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www.groupdual.ro
SPECIALIZED PRODUCTION UNIT FOR:
General mechanics factory(Mechanical equipment and parts fabrication)
CNC milling and boring machines up to 6 mCNC milling centerCNC lathesProfiles bending machine Vertical lathes up to 1.2 mGrinding machines up to 2 m
Wide range of classic machine-tools
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www.groupdual.ro
SPECIALIZED PRODUCTION UNIT FOR:
Sheet metal products factory
CNC LASER Cutting machines 3.2 KW, max. 20 mm
CNC Punching machines max. 6 mm and 2.5 m
CNC Press-breaks max 2.5 m, 6 controlled axes
Mechanical and hydraulic press up to 200 tons
Powder coating line max. 6 m
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www.groupdual.ro
SPECIALIZED PRODUCTION UNIT FOR: :Hot dip galvanizing (EN ISO 1461)
State-of-the-art hot dip galvanizing plant12.5 x 1.6 x 2.6 m (L x w x d)
DUROZINQ® franchise from VISTA (Belgium)Max.size pieces (1 immersion): 12.3 x 1,5 x 2.4 mMax.size pieces (2 immersions): 15.3 x 1,5 x 2.4 m
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WELDING CERTIFICATIONS√ European Federation for Welding, Jointing and Cutting (EWF)√ Schweißtechnische Lehr- und Versuchsanstalt SLV-München
The welding capabilities include the following:
• Welding management as per EN 729/ISO3834 Part 2
• Capability as per DIN 18800-7, DIN 18801, DIN 4131, DIN 4132 for welding techniques 111
(manual welding), 135, 136 (MAG welding) for materials S235, S275, S355
• WPAR as per EN288-3, certified by SLV Munchen and/or ISIM Timisoara, covering the
materials and thickness ranges in our current production
• Welding staff certified as per EN 287-1+A1 by SLV Munchen and/or ISIM Timisoara for
techniques and materials in our current production range
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QUALIFIED WELDING PROCESSES
DUAL MAN has qualified personnel for operating various welding processesMIG welding with electric arc in inert gas with tubular electrode or tubular wire� MAG welding with electric arc in active gas with tubular electrode or tubular wire� WIG/TIG welding with electric arc in inert gas with Wolfram electrode� electric welding by pressure points� bolt welding� exothermic welding (copper-copper, copper-steel)
More than 50 automatic, mechanized or manual equipments are the technical resources that are used for welding
> carbon steels and alloys,
> stainless steel > aluminum alloys
High purity gases are used, in line with the welding technique and the welded materials (CO2, AR, M21, etc.)
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SURFACE PROTECTION
� Automatic shot-blasting tunnel – capacity 16 m length/ 1.6 m width / 1m height
� Shot-blasting Cabin – manual – capacity 12 m length/ 4.6 m width / 3.6m height
� Liquid painting unit – manual
� Powder coating unit – automated� Suppliers for paint and chemicals:
� HENKEL
� TIGER
� AKZO NOBEL
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Type of coating Layer thickness Size of painting cabin Liquid painting (including sanding) Alkyd paint 120 µm Epoxy paint 150 µm Polyurethane paint 200 µm
length 9.7 m width 4.6 m height 3.4 m
Electrostatic powder coating Epoxy-polyester 70+/- 10% µm Polyester (UV resistant) 70+/- 10% µm
length 6.0 m width 1.0 m (1.2 m) height 2.2 m (1.7 m)
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www.groupdual.ro
Design / engineering, fabrication & on site installation
STEEL STRUCTURES
Communication antenna towers
Communication antenna monopoles
PRODUCTS
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www.groupdual.ro
Design / engineering, fabrication & on site installation
STEEL STRUCTURES
Building metal structures
Structural steel for industrial applications
PRODUCTS
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Design/engineering, fabrication & on site installation:
METAL POLES - Polygonal and tube types
Street Lighting
TelecommunicationsPower transmission lines
PRODUCTS
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RAILWAY AND ROAD INFRASTRUCTURE ELEMENTS
PRODUCTSDesign/engineering, fabrication & on site installation:
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PRODUCTS
SHELTERS• Telecom equipment• Other applications
Design/engineering & fabrication
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www.groupdual.ro
PRODUCTS
RACKS AND CABINETS
Indoor & outdoor Telecommunications, power & IT applications
Design/engineering & fabrication
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www.groupdual.ro
PRODUCTSINDUSTRIAL MACHINERIES AND MECHANICAL PARTS
Special machine-tools for on site machining Machineries for steel plants
A wide range of machines, parts and subassemblies for various
industries and purposes.
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Contact us:
9, Doina Street, 052151 Bucharest 5
Phone: +40 21.425.67.70
Fax: +40 21.425.67.90
E-mail: [email protected]
Web: www.groupdual.ro
Thank you!
www.groupdual.ro
November, 2010