2012 02 08 polyscope general speciality polymers v3

23
Polyscope XIRAN ® styrene maleic anhydride co-polymers 1

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General presentation on Styrene Maleic Anhydride Copolymers.

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Page 1: 2012 02 08 Polyscope General Speciality Polymers V3

Polyscope

XIRAN® styrene maleic anhydride co-polymers

1

Page 2: 2012 02 08 Polyscope General Speciality Polymers V3

Polyscope: about us

Polyscope is the world’s leading producer and supplier of styrene maleic anhydride co-polymers.

Polyscope offers the broadest styrene maleic co-polymer product portfolio for Engineering Plastics and Specialty Polymer applications under it’s trade name XIRAN ®.

XIRAN ® is commercially available in varying maleic anhydride content in broad molecular weight range.

Polyscope was founded in 2006 and headquartered in Geleen, the Netherlands. Currently employing 40 fte’s and growing and is supported by marketing & sales organisations in the USA, Europe and Asia-Pacific.

Polyscope operates a polymerization production plant in Geleen. The XIRAN ® based compounds are produced on in the US and in the Netherlands with dedicated production lines.

Polyscope serves a wide range of industries globally whereby the functions XIRAN ® differs per application.

2

Page 3: 2012 02 08 Polyscope General Speciality Polymers V3

Polyscope: about us

Geleen, The NetherlandsProduction Facility & Head Office

Page 4: 2012 02 08 Polyscope General Speciality Polymers V3

Industries we serve: Engineering Plastics & Specialty Polymers

Industries examples but not limited to this

Page 5: 2012 02 08 Polyscope General Speciality Polymers V3

XIRAN key properties

5

Amorphous co-polymer Crystal clear / Transparent Rigid High Tg 120 - 175 °C heat and dimension stability Reactivity of maleic anhydride groups enables chemical modification Non water soluble but will hydrolyze in caustic solutions Ability to impact modify for extrusion and injection

Page 6: 2012 02 08 Polyscope General Speciality Polymers V3

Specialty Polymers

Page 7: 2012 02 08 Polyscope General Speciality Polymers V3

Specialty Polymers

Mwx1000

%w Maleic Anhydride

XIRAN® Commercial neat resin grades

5 10 15 20 25 30 35 40 45 500

50

100

150

200

250

300

SZ08250

SZ15170

SZ23110

SZ26080

SZ26120

SZ25010 SZ40005

XIRAN® grades

Engineering plastics

Page 8: 2012 02 08 Polyscope General Speciality Polymers V3

XIRAN® preferred commercial gradesfor water & solvent based formulations

XIRAN® Maleic Anh.

Styrene Mw PDI Tg

SZ25010 25% 75% 10000 2 130°C

SZ26080 26% 74% 80000 2 160°C

SZ40005 42% 58% 5000 2 130°C

■ Polyscope’s XIRAN grades for aqueous and solvent bases formulations

■ Below 25% maleic anhydride SMA cannot be made water soluble due to low reactivity

m

O OO

CH2 CHn

styrene maleic anhydrideco-polymer’s

S Z 2 5 0 1 0

XIRAN neat resin code

Maleic Anhydride (MAnh) %

Molecular weight (Mw) x 1000

Page 9: 2012 02 08 Polyscope General Speciality Polymers V3

0.0 0.1 0.2 0.3 0.4 0.50.0

0.2

0.4

0.6

0.8

1.0

mole fraction maleic anhydride

tria

d f

racti

on

XIRAN® truly random polymers

MSM

SSM+

MSS

SSS

XIRAN® Maleic Anh. MSM SSM + MSS SSS

SZ25010 0.25 10% 52% 38%

SZ26080 0.26 10% 53% 37%

SZ40005 0.42 46% 46% 8%

Only with a mole fraction of 0.5 maleic anhydride SMA is a true alternating co-polymer

Two maleic anhydride groups next to each other within the polymer chain is almost non-existing

Page 10: 2012 02 08 Polyscope General Speciality Polymers V3

Application areas of XIRAN®

Page 11: 2012 02 08 Polyscope General Speciality Polymers V3

Market application segments

Powder Coatingmatting agent

Pigmentsdispersant

Electronicsbinder

solder mask component

Paraffin & Waxsurfactant & dispersant

water repellency

Inksbinder

dispersant

Leatherre-tanning

Papersurface sizing

Page 12: 2012 02 08 Polyscope General Speciality Polymers V3

Chemical modifications of XIRAN®

“are endless and only limited by your imagination”

Page 13: 2012 02 08 Polyscope General Speciality Polymers V3

Hydrolyzing XIRAN®: creating various anionic salts

OO O

NH3+ 2

NH4+

O O

NH2 O-

ammonium SMA

most frequently used as dispersant, surfactant and

binder in:

- Wax & paraffin emulsions- Pigments & inks dispersions- Surface sizing- Specialty coatings- Adhesives formulations

but also other salts can be used such as:

sodium (or potassium) SMA

typically used for more hydrophilic systems

OO O

NaOH+ 2

O O

O-

O-

Na+ Na+

Page 14: 2012 02 08 Polyscope General Speciality Polymers V3

Cationic XIRAN® with DMAPA

OO O

+

O O

OH NH

N

CH3

CH3

NH2

N

CH3

CH3

80°C

O ON

N

CH3

CH3

> 100°C

+ Acetic acid

Cationic XIRAN is of importance in the paper industry. It can be used as co-softener in laundry. It has anti-bacterial effect and therefore has a fit as binder in anti-fouling coatings

Acetic acid is used in this example as counter ion. Other acids can be used as well.

In this example DMAPA is used:Dimethylaminepropylamine is a clear and colorless liquid, with a typical amine smell, fully miscible with water, heptane and benzene and has a boiling point of 135°C.

CH3

O-

O

O ON

NH+

CH3CH3

Page 15: 2012 02 08 Polyscope General Speciality Polymers V3

Imidization of XIRAN®

+ ammonia

temperature>100°C

Altering the hydrophobicity

in betweeninsoluble in water

non-ionic& “hydrophilic”soluble in water

more hydrophobicinsoluble in water

SMA imide is insoluble in water and will form nano particles with size of 40 – 140 nm.

If done in a wax or silicon oil “dispersion” the oil will get encapsulated.

Lotus effect

OO O

O O

NH2 OH

NH

O O

amic acid form

Page 16: 2012 02 08 Polyscope General Speciality Polymers V3

Solubility profile of XIRAN®

Page 17: 2012 02 08 Polyscope General Speciality Polymers V3

1 10 100 10000

10

20

30

40

50

50%38%25%

Mw x1000

% s

olid

s

Solubility of XIRAN® grades in waterin relation to the molecular weight

SZ26080

SZ25010

maleic anhydride cont.

■ This graph roughly depicts the solubility of the ammonium salt of the various XIRAN grades in water

turbid

oligomersSZ40005

Page 18: 2012 02 08 Polyscope General Speciality Polymers V3

Solubility as function of the pHfor XIRAN® SZ40005 in water

3 5 7 9 1105

101520253035404550

NH4+

pH

% s

olid

■ Graph indicates a solid content level at various pH levels for liquid solutions with a viscosity below 500 mPa·s

■ Solubility of the anionic salts are in the order K+ > Na+ > NH4+

NH4+

Na+

Page 19: 2012 02 08 Polyscope General Speciality Polymers V3

Solubility as function of the pHfor XIRAN® SZ25010 in water

3 5 7 9 110

5

10

15

20

25

30

35

NH4+

pH

% s

olid

■ Graph indicates a solid content level at various pH levels for liquid solutions with a viscosity below 500 mPa·s

■ The ammonium & sodium salt of XIRAN SZ25010 shows similar behavior as the SZ40005 but has a substantial lower solid content

■ Advice: keep values clearly above pH 9 for anionic XIRAN solutions for best optimal stability

NH4+

Na+

Page 20: 2012 02 08 Polyscope General Speciality Polymers V3

6 8 10 12 14 16 180

2

4

6

8

10

2-Ethoxyethanol

2-Ethylhexanol

Acetone

Acetonitrile

Carbon disulfide

Diethyl ether

Diisobutyl ether

Ethylene Glycol

MEK

Propylene glycol

Diisopropyl ether

n-Pentane

Toluene

DMSO

Dimethyl acetamide

EthanolIsopropanolMethanol

Propylene carbonate

Nitromethane

Hildebrand (δ)

Hyd

rog

en

bon

din

g in

dex (

γ)

Solubility profile of XIRAN® in organic solvents

SZ25010

SZ40005

Page 21: 2012 02 08 Polyscope General Speciality Polymers V3

HLB values of XIRAN®

as function of the maleic anhydride content

25 30 35 40 45 500

5

10

15

20

25

30

35

%w, Maleic Anhydride

HLB

valu

e

■ The HLB value XIRAN co-polymers depends on the maleic anhydride content

■ No relation with molecular weight other than that the solubility drops with increasing Mw

SZ40005

SZ25010

Page 22: 2012 02 08 Polyscope General Speciality Polymers V3

Contact us

Polyscope Polymers BVPrins de Lignestraat 286161CZ GeleenThe Netherlands

PO BOX 10736160BB Geleen

Tel. +31 46 75 000 10Fax. +31 46 75 000 19www.polyscope.eu [email protected]

Page 23: 2012 02 08 Polyscope General Speciality Polymers V3

Polyscope building partnership

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Our global presence & supply, constantly close,serving your needs in the best way

possible

FORWARD - LOOKING  STATEMENTS

All information supplied by or on behalf of the Polyscope in relation to its products, whether in the nature of data, recommendations or otherwise, is supported by research and believed reliable, but Polyscope assumes no liability whatsoever in respect of application, processing or use made of the afore mentioned information or products, or any consequence thereof. The user undertakes all liability in respect to the application, processing or use of the afore-mentioned information or product, whose quality and other properties he shall verify, or any consequence thereof. No liability whatsoever shall attach to Polyscope for any infringement of the rights owned or controlled by a third party in intellectual, industrial or property by reason of the application, processing or use of the afore-mentioned information or products by the user.