2012 06 22 implementasi teknologi scada di dunia industri
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ScadaTRANSCRIPT
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� Nama : Handy Wicaksono
� S1 & S2 di Teknik Elektro, ITS
� DosenTeknik Elektro, UK Petra
� Trainer Industrial Automation TC, UK Petra
� Meminati otomasi industri (PLC, SCADA) danrobot cerdas
Just an introductionJust an introduction
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OverviewOverview
1. SCADA, What and Why?
2. SCADA Architecture
3. SCADA Application
4. SCADA Trend 4. SCADA Trend
Suggestion : what can we do at campus?
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What is SCADA? (1)What is SCADA? (1)
Monitoring Akuisisidata
Kontrolsekunder
Database
Report Grafik, trend
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What is SCADA? (2)What is SCADA? (2)
� “Teknologi yang memampukan penggunauntukmengumpulkan data dari satuatau lebih fasilitas jarak jauh
dan/ataumengirim instruksi kontroldan/ataumengirim instruksi kontrolterbatas ke fasilitas – fasilitas tersebut”
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Sumber : National Institute of Standards and Technology, USA
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What is SCADA? (3)What is SCADA? (3)
Sumber : http://www.millennas.force9.co.uk/
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Why Why SCADA is important? SCADA is important? (1)(1)
PLC
Input
Devices
Output
Devices
Plant
Why PLC is not enough?• Operator tidak dapat “melihat” proses• PLC tidak hanya hasilkan produk, namun data
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Why SCADA is important? Why SCADA is important? (2)(2)
PLC
Directors
Aliran data perusahaan
Plant
PLC
ManualRecord
EnteringThe data
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Why SCADA is important? Why SCADA is important? (3)(3)
Directors
Aliran data perusahaan
Plant
PLC
Why data is important?• Data yang direkam dan dianalisamemberi nilai tambah bagi perusahaan• Database � report � optimasi produksi
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� Apakah ada SCADA?
History : “Primitive” SCADA
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History : “ModernHistory : “Modern” ” SCADA (1)SCADA (1)
11Sumber : Control Magazine, May 2012
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History : “Modern” SCADA (2)History : “Modern” SCADA (2)
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Sumber : http://www.controlmicrosystems.com/
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SCADA Basic Components (1)SCADA Basic Components (1)
Komunikasi
SCADA
Software
SCADA
Software
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Komunikasi
Field Devices Field Devices
Komunikasi
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SCADA Basic Components (2)SCADA Basic Components (2)
1. Field Devices (Sensor dan aktuator)
2. PLC atau RTU (controller)
3. Sistem Komunikasi
4. Komputer (Master Terminal Unit)4. Komputer (Master Terminal Unit)
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Programmable Logic ControllerProgrammable Logic Controller
� Komputer industri khusus untuk mengawasi dan mengendalikan proses industri.
� menggunakan bahasa pemrograman khususuntuk kontrol industri (ladder diagram)
Didesain untuk tahan terhadap lingkungan� Didesain untuk tahan terhadap lingkunganindustri yang banyak gangguan
◦ noise, vibration, shock, temperature, humidity
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Remote Terminal UnitRemote Terminal Unit
� Alat pengendali dan pengumpul data di industri
� Beroperasi pada lokasi yang jauh,
dimana data dikirim pada sistem utamadimana data dikirim pada sistem utamamelalui telemetry (radio, dial-up telephone, atau leased lines)
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SistemSistem KomunikasiKomunikasi (1)(1)Sangat bervariasi!
Contoh KomunikasiPC- PLC
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Sumber : http://www.controlmicrosystems.com/
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SistemSistem KomunikasiKomunikasi (2)(2)
1. Dari PLC ke field device
2. Dari PLC ke PLC
3. Dari PLC ke PC
4. Dari PC ke PC lainnya (jaringan)4. Dari PC ke PC lainnya (jaringan)
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SistemSistem KomunikasiKomunikasi (3)(3)
Pengumpulan danpemeliharaan data
Hirarki Industrial Networks
DeviceNetwork
ControlNetwork
Information Network
mengintegrasikan peralatan di lapangan dengan perusahaan
pengendalian I/O real time, messaging - interlocking antarpengendali
pemeliharaan data plant keseluruhan
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SistemSistemKomunikasiKomunikasi (4)(4)
Hirarki Industrial Networks
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KomputerKomputer sebagaisebagai MTUMTU
� Master Terminal Unit :
◦ Komputer dengan SCADA software
◦ Merupakan “otak” dari sistem SCADA
� Demo flash!
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SCADA Software in the marketSCADA Software in the market
�Wonderware
� Intellution (GE)
� Citect (Schneider)
� Factory Talk, RS View (Rockwell � Factory Talk, RS View (Rockwell Automation)
�WinCC (Siemens)
� Iconics
� Dll
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DT AnalystDT AnalystDT AnalystDT Analyst
ActiveFactoryActiveFactoryActiveFactoryActiveFactory
InSQLInSQL / /
HistorianHistorian
InSQLInSQL / /
HistorianHistorian
QI AnalystQI AnalystQI AnalystQI Analyst
StudiStudi kasuskasus : : WonderwareWonderware (1)(1)
HistorianHistorianHistorianHistorian
SuiteVoyagerSuiteVoyagerSuiteVoyagerSuiteVoyagerAppServerAppServerAppServerAppServer
Plant Data Sources
InTouchInTouchInTouchInTouch
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StudiStudi kasuskasus : : WonderwareWonderware (2)(2)
SCADA software function :
� Interfacing with field device
� Control and monitoring
� Alarm, trend� Alarm, trend
� Database, report
� Statistical analysis : Key Performance Index, Statistical Process Chart, Quality, Downtime
�Web visualization, etc
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StudiStudi kasuskasus : : WonderwareWonderware (3)(3)
Wonderware System Platform
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SCADA ApplicationSCADA Application
� Chemicals manufacturing
� Electric power generation
� Petroleum refining
� Pharmaceutical & life science
� Plastic & rubber � Food & beverage manufacturing
� Metals, minerals, & mining
� Oil and gas extraction
manufacturing
� Pulp & paper manufacturing
� Water & wastewater processing
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AplikasiAplikasi flow monitoring flow monitoring padapadaperusahaanperusahaan gas (1)gas (1)
Sumber : PT. Sukses Bersama Nusantara
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AplikasiAplikasi power metering power metering padapadaperusahaanperusahaan gas (2)gas (2)
Sumber : PT. Sukses Bersama Nusantara
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AplikasiAplikasi padapada pabrikpabrik pakanpakan ternakternak
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AplkasiAplkasi PembuatanPembuatan SusuSusu
Sumber : PT. Sukses Bersama NusantaraBerdasar recipe
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AplikasiAplikasi padapada perusahaanperusahaanpembangkitpembangkit –– flow meteringflow metering
Sumber : PT. Sukses Bersama Nusantara
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AplikasiAplikasi padapada perusahaanperusahaan pembangkitpembangkit ––Trend of lead & raw meteringTrend of lead & raw metering
Sumber : PT. Sukses Bersama Nusantara
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AplikasiAplikasi padapada perusahaanperusahaan minyakminyak --PLC PLC diagnostic diagnostic
Sumber : PT. Sukses Bersama Nusantara
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SCADA Trend SCADA Trend
� Electrical and informatics integration
� Ethernet as industrial network
� Open standard communication (OPC)
� Security issue� Security issue
� Mobile device application for SCADA
� Integration with business software (SAP, MES, OEE Report, etc.)
� Etc.
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Must have a
Special Card
Modbus +
DH +
InTouch
Ethernet as Industrial Network (1)Ethernet as Industrial Network (1)
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PLC PLC PLC PLCPLC
Profibus
Sumber : Wonderware Seminar Material
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TCP/IP
InTouch InTouch InTouch InTouch
Ethernet as Industrial Network (2)Ethernet as Industrial Network (2)
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Must have a
Special Card
PLC PLC PLC PLCPLC
Modbus +
DH +
Profibus
Sumber : Wonderware Seminar Material
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Use Ethernet Card
InTouch InTouch InTouch InTouch
Ethernet as Industrial Network (3)Ethernet as Industrial Network (3)
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PLC
With Ethernet
module
TCP/IP
PLC
With Ethernet
module
PLC
With Ethernet
module
PLC
With Ethernet
module
PLC
With Ethernet
module
Sumber : Wonderware Seminar Material
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OPC Definition (1)OPC Definition (1)
� OLE for Process Control (OPC)
� A software interface technology used to facilitate the transfer of data
between industrial control systems, between industrial control systems, Human Machine Interfaces (HMI),
supervisory systems and enterprise systems such as historical databases
Sumber : OPC Foundation
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OPC Definition (2)OPC Definition (2)
� Contoh implementasi OPC
Sumber : Kepware
OPC Server
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Primary Value of OPC (1)Primary Value of OPC (1)
� OPC provides a common interface for communicating with diverse industrial control products,
regardless of the software or regardless of the software or hardware used in the process
� OPC is open connectivity through the creation and maintenance of open standards specifications
Sumber : OPC Foundation
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Primary Value of OPC (2)Primary Value of OPC (2)
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OPC ArchitectureOPC Architecture
� OPC is based on a client-server architecture
Sumber : OPC Foundation
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OPC Application in the marketOPC Application in the market
� KepServerEx from Kepware
� OPC Data Hub from Cogent� OPC Data Hub from Cogent
� OPC Systems.NET from Open Automation
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Future of OPCFuture of OPC
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StudiStudi KasusKasus OPC OPC sederhanasederhana padapadaperusahaanperusahaan gas (1)gas (1)
� Menyimpan data dariflow computer unit diberbagai area keberbagai area kedatabase � OPC team
� Membuat aplikasi websecara real time yang menampilkan data tersebut� IT team
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StudiStudi KasusKasus OPC OPC sederhanasederhana padapadaperusahaanperusahaan gas (2)gas (2)
� Konfigurasi KepServerEx(OPC server) yang membaca data alat
� Konfigurasi DataLogger� Konfigurasi DataLogger(add-ons KepServerEx)
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StudiStudi KasusKasus OPC OPC sederhanasederhana padapadaperusahaanperusahaan gas (3)gas (3)� Konfigurasi DataLogger (add-ons
KepServerEx)
◦ Ambil tag name dari OPC Server
◦ Atur koneksi ke database (DSN)◦ Atur koneksi ke database (DSN)
◦ Menyimpan ke tabel baru/existing
◦ Konfigurasi durasi penyimpanan ke database
� Konfigurasi (sederhana) SQL Server 2008
◦ Desain tabel, tipe data
◦ Remote connection for SQL (test : VM Ware)
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Security Issue (1)Security Issue (1)
� “Lobang keamanan” pada SCADA
Sumber : Control Magazine, May 2012
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Security Issue Security Issue (2)(2)
� SeranganWorm Stuxnet ke komputer denganSCADA software & PLC (Siemens)
Sumber : www.threatinfo.trendmicro.com
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SCADA SCADA Mobile Device ApplicationMobile Device Application
SCADA application on tablet and Smartphone
Sumber : SCADAVisor, mySCADA
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Suggestion :Suggestion :What What can we do now (at campus)?can we do now (at campus)?� Learning Information Technology aspect
◦ Network, database, OOP, dll
� Self experiment on SCADA system with freeware (if existed)with freeware (if existed)
� Part time job at automation system integrator
� Following student competition (lombaPLC, HMI, Gemastik)
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Suggestion :Suggestion :What can we do now (at campus)?What can we do now (at campus)?� Self experiment example
WonderwareInTouch / VB.Net
OPC Client (OPC Link)(OPC Link)
OPC Server(KepServerEx 5)
PLC Omron PLC Siemens
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Please visit : http://learnautomation.wordpress.com
Thanks to : Tonny Leonard (PT. Sukses Bersama Nusantara)