2012 ¬ vt-asyst automation systems & testers. the largest hungarian industrial group in local...
TRANSCRIPT
2012
¬ VT-ASYSTAutomation Systems &
Testers
• the largest Hungarian industrial group in local private ownership.
• a cost-effective integrated contract
manufacturer.• a multi-commodity supplier for Automotive, Household, Industrial, and Communication markets.
• a professional regional EMS provider with extended engineering services.
• a service provider in all areas of operation incl. logistics, engineering, HR, quality, facility management.
Facts of VIDEOTON Group¬ VT-ASYST
Corporate Structure¬ VT-ASYST
Integration Prime contracting
Holding
Manufacturing Services Innovation centers
PCBA + Assembly Part manufacturing
Videoton Electronic Assembly Services
VT Ukraine
VT Plastic
VTCD
KVJ
VT Metal
VT Elektro-Plast
VTBH-DZU
STS Group
VT Enclosures & Stampings
STS Technology
VT Artrans
VT Transman
Pannonjob
Pannonfacility
STS Pro2 Services
PQS
Fuelcell
Rhinolight
Hilase
Holografics
VT Engineering Development
VT Automotive Electronics
Industrial Park Company
Ventifilt
VT Precision
VT-Systemtechnics
VT-ASYST
Fact of VT-ASYST
Established in 1996 (VT Informatics Ltd. Special Machines Business Unit)
First Assembly Line (Philips loudspeaker box assy line)
2010 New Building for Business Unit
2012 BU operates as standalone company
VT-ASYST Ltd.
Annual turnover approx. 2 million € / year
Employees:
Engineering: 32
Machining 19, Technician 12
QC 1, Supervisor 2, Other 6
¬ VT-ASYST
Engineering, machining, assembly, programming, install. All parts of making special machines are in one hand. With a strong background support of VIDEOTON.
Engineering
The Business Unit has two separated engineer groups. It is mean a smaller one who are faster and closer to manufacturing. And a bigger , who are able to organize developing of the most complicated automated measuring equipment.
Engineering
Engineers EG-1 EG-2 ∑
Mechanical Designer 6 8 14
Automat. Electrical Engineer (PLC) 2 4 6
Measuring Engineer 0 5 6
PC Software Engineer 0 3 3
Manufacturing Engineer 3 0 3
¬ VT-ASYST
Production of parts
The Business Unit has its own tool shop, therefore we are able to manufacture the designed parts in-house. Our main machines are supported by CAM.
TNL-85A II Lathe with C-axe machining Max. process dimension: 130 mm
Length: 500 mm
Fehlmann Picomax 100 CNC-3 (2 pcs):
Max. process dimension: 800 x 400 x 450 mm
Process accuracy: 0,01 mm
Machining with CAM:
STAMA-FANUC MC014 Robodrill:Max. process dimension: 480 x 360 x 280 mm
Process accuracy: 0,01 mm
Hardford VMC-1020:Max. process dimension: 1020x 500 x 400 mm
Process accuracy: 0,02 mm
Machining without CAM:
Milling machine 3 pcs
CNC Lathe Machine 3 pcs
Flat Grinder 2 pc
Welding:
CO2, argon protective gas arc welding
Aluminum and acid resistant materials welding
Milltronics VM 25XTMax. process dimension: 1524 x 635 x 610 mm
Process accuracy: 0,005 mm
¬ VT-ASYST
Assembly:
Machines that we design are assemblied, adjusted and tested at our own plant.
If required we can provide area for test run.
Assembly
Only fully functional machines after Factory Acceptance Test (FAT) are delivered.
¬ VT-ASYST
Co - operation
We have good relationships with local
small contractors. If there is a
temporary capacity shortage, our
partners give us stable and reliable
hand.
Sometimes our capacity is not enough …
¬ VT-ASYST
We made it…
Operator support machines:
PLC controlled operator support (Poka-Yoke)
Traceability with RF ID
Resistance tester
Screwdrivers with torque check (servo)
One piece flow (Lean Technology)
¬ VT-ASYST
We made it…
Half automated manufacturing support machines:
Heating machines
Washing machines
Glueing machines
Screwing machines
Adjusting machines
¬ VT-ASYST
We made it…
Screwing machines: Servo screwdriver Pneumatic screwdriver 1;2,5; 3 axies manipulating
Moving by robots (Scara or chartesien)
Data acquisition Integration into special machines or assembly lines
¬ VT-ASYST
We made it…
Press Fitting Machines:
Up to 18 kN
Force - way measuring
Pneumatic, Hidro-pneumatic,
or low hidraulic presses
Parts check (Poka-Yoke)
¬ VT-ASYST
We made it…
Riveting machines:
Application of BalTec riveting machine
Single or multi spindle version
Force-way measuring
Data acquisition
Integration into special machines or assembly lines
¬ VT-ASYST
We made it…
Fully automated assy machines:
Servo motion
Application of robots
Feeding, assembly, press fitting
¬ VT-ASYST
We made it…
Half Automated Testers:
Feeding by operator
Functional testing
High Voltage Testing
Resistance & Insulation Measuring
Scrap separator
Marking parts by ink jet
or laser marker
Traceability with RF ID
Data Acquisition by PC
¬ VT-ASYST
We made it…
Fully Automated Testers:
Feeding by manipulators
Functional testing
High Voltage Testing
Resistance & Insulation Measuring
Scrap separator
Pneumatic manipulators
Scara robots
Marking parts by ink jetor laser marker
Traceability with RF ID
Data Acquisition by PC
¬ VT-ASYST
We made it…
Assembly and tester line:
Multiple PLC control
Traceability with RF ID
Covering and rivetting
Customer dimension measuring
Switch point adjusting by low voltage, high current
Functional Testing
Resistance & Insulation Measuring, etc.
Data Acquisition by PC
¬ VT-ASYST
We made it…
Or any other combination of previous groups:
BOSCH TS1, TS 2 conveyor
Indexer table, LS 280 indexer line
Application of Robots, Lasers, Servos…
Feeding, Assembling, Testing, Marking, Acquisition
¬ VT-ASYST
Component production:
Production of parts are undertaken according to the drawings provided for us. Unique parts, small batches of components, samples can be produced.
Other Activities
Modification of machines:
Modification and modernization of old equipments are undertaken to make them suitable for their new purposes, and to be up-to-date.
Manufacturing of jigs, fixtures, stands, equipments:
Complete solution
If you need an assy line then you need some jigs like a shim feeder, or master pieces.
¬ VT-ASYST
Quality Assurance
Quality Standard:
ISO 9001:2008
ISO 14001:2004
ISO 13485 (planned)
¬ VT-ASYST
Thank you for your kind attention!
VT-ASYST Kft.
H-8000 Székesfehérvár Berényi u. 72-100Building: No. 187/ATel.: 00 36 22 533 620Fax: 00 36 22 533 624E-mail: [email protected]
¬ VT-ASYST
Please, don’t forget:
If you want produce, we give you assist!