2014 brazed plate heat exchangers for fluid power bpmseries...
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Brazed Plate heat exchangers for Fluid Power applications BPMSeries
2014
We COOL what you POWER
BPM Series
A BPM Series heat exchanger is one of the most efficient ways to transfer heat today.
SizEDesign options for heat transfer applications sensitive to weight and space claim can now include the BPM Series.
REduCEd hEAt ExChAngER fLuid vOLuMESBPM Series units hold a minimal volume of fluids. This feature favorably affects material content and overall system footprint.
MAtERiAL BEnEfitBPM Series units are gasket-free allowing approximately 95% of the heat exchanger surface to be in effective contact with fluids
PERfORMAnCEHigh flow turbulence in plate channels brings the benefit of efficient heat transfer even when hot / cold fluid temperature difference is minimal (close approach temperature).
StAndARd MOdELS And CuStOMizEd SOLutiOnSA wide offering of standard BPMW models means short lead times and fast delivery worldwide. Our BPMW Series offers customized solutions for your specific applications.
EffiCiEnCy On A gLOBAL SCALE BPM Series units have global applications in demanding, compact applications. Efficient performance is the product of focused research and development activities. 40+ years of engineering experience stands behind all solutions offered by Thermal Transfer Products.
APPROvALSTTP BPM Series heat exchangers are approved by leading independent third-party international bodies:
n Canada: Canadian Standard Association (CSA)
n Japan: The High Pressure Gas Safety Institute of Japan (KHK)
n USa: Underwriters Laboratories (UL)
n europe: Pressure Equipment Directive (PED)
Made to Order BPW Series:customized solutions
316 stainless steel construction and standard SAE connections are features of this highly efficient technology. The compact design and multiple mounting options lead to optimization of heat transfer when space is limited. High plate channel turbulence means effective performance even with close approach temperatures. Our wide offering of standard models ensures fast delivery worldwide. Custom applications always welcome!
Our BPM Series heat exchangers are rugged, compact, cost-effective and reliable over long periods of time with minimal maintenance – an optimal heat transfer solution for compact industrial applications.
Standard BPMW Series: full featured with short lead time
Plate package
Connections Cover plateChannel plates
Zero hole channel plate
Cover plate
Brazed Plate heat Exchangers Explained
A brazed plate heat exchanger is constructed as a series of corrugated channel plates stacked between front and rear cover plates. The cover plates can be configured with sealing plates or with blind rings. Connections are mounted on the cover plates and can be customized to meet specific market and application requirements. During the vacuum brazing process, a brazed joint is formed at every contact point between the base and the filler material. This design creates a heat exchanger with two separate channels or circuits.
Co-Current Flow
Counter Flow
multi-Pass Flow
Sealing plates are used to seal off the space between the cover plate and the first and last channel plates. The number of cover plates varies with the type and size of the exchanger and pressure rating. Some brazed plate heat exchangers have a blind ring to seal off the space between the channel plate and the cover plate. In others, the blind rings are integrated in the cover plate and first/last channel plates.
Plates and Channel typesBrazed plate heat exchangers are also available with optional variation in channel plate corrugation within one unit. This feature can bring benefits to hydraulic and thermal performance. As an example, one heat exchanger can have equal pressure drop for both channels even with different flow rates in each.
Fluids can pass through the heat exchanger in different ways. Flow configurations are either:
n Counter Flow - standard plumbing method for typical opposing flow paths
n Co-Current Flow - configurable by plumbing for same direction flow paths
n Multi-Pass Flow - BPMW only, custom plate configuration to allow oil to flow multiple passes in cooler, Ideal for low flow applications
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ratingsMaximum Working Pressure 31 BAR
Test Pressure 45 BAR
Minimum Working Temperature -196ºC
Maximum Working Temperature 225ºC
BPMW Series - Standard Model
materialsPlate Material - Fluid Contact
316 Stainless Steel
Braze Material Copper
Connectors 316 Stainless Steel
Stud Bolts 304 Stainless Steel
Foot Mounting Bracket Carbon Steel
STainleSS STeel ConSTruCTion
featuresn Short Lead Timen Stacked Platen Stainless Steeln Copper Brazedn Oil to Water applicationsn high Performancen Compact Designn Sae Connectionsn Corrosion Resistant Type 316
Stainless Steel Platesn Mounting Studs Standard
(except 8x3 plates)n SAE Oil Connections,
NPT Water Connectionsn Optional Foot Mounting Bracket
(except 8x3 plates) See page 13
how to Order
number of Plates
–
Model SeriesBPMW
Plate Size
–
optionFoot Mounting Brackets
(ordered as a separate item)
Part Plateno. Size
56839 - 12x556840 - 20x556841 - 15x556842 - 15x1056843 - 20x1056844 - 28x10
BPMW
3www.thermaltransfer.com For technical assistance & pricing, email [email protected]
BPmWdimensions
F1 F2
F3 F4
OILOUT
WATERIN
OILIN
WATEROUT
D G EB
F
C
R
AH
I
Model a B C D e F G F3, F1 F2, F4 H i
Stud Bolt
r
net Weight
(kg)Thread length
BPMW-10-8x3 193 76 154 40 20 7 7 ¾" ISO-G ½" ISO-G NA NA NA NA 18 0.9
BPMW-30-8x3 193 76 154 40 20 7 7 ¾" ISO-G ½" ISO-G NA NA NA NA 18 1.8
BPMW-12-12x5 290 119 243 72 45 6 6 1" ISO-G ¾" ISO-G 140 60 M8 19 23 2.5
BPMW-24-12x5 290 119 243 72 45 6 6 1" ISO-G ¾" ISO-G 140 60 M8 19 23 3.7
BPMW-36-12x5 290 119 243 72 45 6 6 1" ISO-G ¾" ISO-G 140 60 M8 19 23 4.8
BPMW-70-12x5 290 119 243 72 45 6 6 1" ISO-G ¾" ISO-G 140 60 M8 19 23 8.1
BPMW-50-20x5 526 119 470 63 27 6 6 1¼" ISO-G 1¼" ISO-G 225 60 M8 30 23 10.5
BPMW-70-20x5 526 119 470 63 27 6 6 1¼" ISO-G 1¼" ISO-G 225 60 M8 30 23 13.7
BPMW-110-20x5 526 119 470 63 27 6 6 1¼" ISO-G 1¼" ISO-G 225 60 M8 30 23 20.3
BPMW-50-15x5 376 119 320 63 27 6 6 1¼" ISO-G 1¼" ISO-G 225 60 M8 20 23 7.7
BPMW-90-15x5 376 119 320 63 27 6 6 1¼" ISO-G 1¼" ISO-G 225 60 M8 20 23 12.5
BPMW-130-15x10 394 243 324 174 27 3 3 1½" ISO-G 1¼" ISO-G 140 100 M12 19 35 51.2
BPMW-200-15x10 394 243 324 174 27 3 3 1½" ISO-G 1¼" ISO-G 140 100 M12 19 35 75.1
BPMW-24-20x10 526 243 456 174 27 4 4 1½" ISO-G 1¼" ISO-G 140 100 M12 39 35 20.0
BPMW-50-20x10 526 243 456 174 27 4 4 1½" ISO-G 1¼" ISO-G 140 100 M12 39 35 30.5
BPMW-80-20x10 526 243 456 174 27 4 4 1½" ISO-G 1¼" ISO-G 140 100 M12 39 35 42.6
BPMW-90-28x10 693 243 598 148 54 1 1 2½" SAE FLG 2½" SAE FLG 308 100 M12 39 48 67.3
BPMW-130-28x10 693 243 598 148 54 1 1 2½" SAE FLG 2½" SAE FLG 308 100 M12 39 48 90.0
All dimensions are millimeters, unless noted otherwise. Note: We reserve the right to make reasonable design changes without notice.
www.thermaltransfer.com For technical assistance & pricing, email [email protected]
Performance Curves
Low Flow
medium Flow
high Flow
Small Flow Applications
KW
REM
OVED
223.7
111.9100.7
89.578.367.155.9
44.7
33.6
22.4
11.210.1
8.97.83
6.75.6
4.5
3.4
2.2
1.1
FLOW RATE LPM
6 11 17 23 28 34 40 51 68 79 85 170 255 341 426 551
BPMW-10-8x3
BPMW-30-8x3
BPMW-12-12x5
BPMW-24-12x5
BPMW-36-12x5
BPMW-70-12x5
BPMW-50-20x5
BPMW-70-20x5BPMW-110-20x5
= .34 BAR= .69 BAR= 1.4 BAR
Medium Flow Applications
KW R
EMOV
ED
298.3
223.7
149.1
134.2
119.3
104.4
89.5
74.6
59.7
44.7
29.8
14.9
FLOW RATE LPM19 38 57 76 95 114 132 151 170 189 379 568 757 1325
BPMW-50-15x5
BPMW-90-15x5
BPMW-130-15x10
BPMW-200-15x10
= .34 BAR= .69 BAR
Large Flow Applications
KW R
EMOV
ED
745.7
372.9
335.6
298.3
261.0
223.7
186.4
149.1
111.9
74.6
37.3
FLOW RATE LPM
57 114 170 227 284 341 397 454 511 568 1136
BPMW-24-20x10
BPMW-50-20x10
BPMW-80-20x10
BPMW-90-28x10
BPMW-130-28x10
= .34 BAR= .69 BAR= 1.4 BAR
5www.thermaltransfer.com For technical assistance & pricing, email [email protected]
BPmW
Model oil Conn (Female) Water Conn (Female)
SMAL
L FL
OW
BPMW-10-8x3 ¾" ISO-G ½" ISO-G
BPMW-30-8x3 ¾" ISO-G ½" ISO-G
BPMW-12-12x5 1" ISO-G ¾" ISO-G
BPMW-24-12x5 1" ISO-G ¾" ISO-G
BPMW-36-12x5 1" ISO-G ¾" ISO-G
BPMW-70-12x5 1" ISO-G ¾" ISO-G
BPMW-50-20x5 1¼" ISO-G 1¼" ISO-G
BPMW-70-20x5 1¼" ISO-G 1¼" ISO-G
BPMW-110-20x5 1¼" ISO-G 1¼" ISO-G
MED
IUM
FLO
W BPMW-50-15x5 1¼" ISO-G 1¼" ISO-G
BPMW-90-15x5 1¼" ISO-G 1¼" ISO-G
BPMW-130-15x10 1½" ISO-G 1¼" ISO-G
BPMW-200-15x10 1½" ISO-G 1¼" ISO-G
LARG
E FL
OW
BPMW-24-20x10 1½" ISO-G 1¼" ISO-G
BPMW-50-20x10 1½" ISO-G 1¼" ISO-G
BPMW-80-20x10 1½" ISO-G 1¼" ISO-G
BPMW-90-28x10 2½" SAE FLG 2½" SAE FLG
BPMW-130-28x10 2½" SAE FLG 2½" SAE FLG
Selection ProcedurePerformance Correction Factors
CORR
ECTI
ON
FACT
OR
3.5
3
2.5
2
1.5
1
0.5
00 43 87 130 175 217 250
OIL VISCOSITY cStk
Performance Correction
Presure Drop Correction Factors
CORR
ECTI
ON
FACT
OR
6
5
4
3
2
1
00 43 87 130 175 217 250
OIL VISCOSITY cStk
Pressure Drop Correction
Performance Curves are based on 21.7 cSt oil at 22°C approach temperature (52°C oil leaving cooler, 29°C water entering cooler), 2:1 oil: water ratio.
Step 1 Determine Curve Horsepower Heat to be removed.
Step 2 Determine actual oil Pressure Drop. Pressure drop shown on curve x Pressure drop correction multiplier = Actual pressure drop.
Oil TemperatureOil coolers can be selected by using entering or leaving oil temperatures.
Typical operating temperature ranges are: Hydraulic Motor Oil 43°C - 54°C Hydrostatic Drive Oil 54°C - 82°C Lube Oil Circuits 43°C - 54°C Automatic Transmission Fluid 93°C - 149°C
Desired reservoir Temperaturereturn line Cooling: Desired temperature is the oil temperature leaving the cooler. This will be the same temperature that will be found in the reservoir.
off-line recirculation Cooling loop: Desired temperature is the temperature entering the cooler. In this case, the oil temperature change must be determined so that the actual oil leaving temperature can be found. Calculate the oil temperature change (Oil #T) with this formula:
Oil #T=(Oil #C=KW/LPM Oil Flow x .029.
To calculate the oil leaving temperature from the cooler, use this formula:
Oil Leaving Temperature = Oil Entering Temperature - Oil #T.
This formula may also be used in any application where the only temperature available is the entering oil temperature.
oil Pressure Drop: Most systems can tolerate a pressure drop through the heat exchanger of 1.4 to 2 BAR. Excessive pressure drop should be avoided. Care should be taken to limit pressure drop to .34 BAR or less for case drain applications where high back pressure may damage the pump shaft seals.
KWheat load
22Oil leavingcooler °C
minus waterentering cooler
°C
Performancecorrectionmultiplier
CurveKW
heat to beremoved
X X =
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Please see pages 8-9 for all possible connection sizes and types.
Note: Connections on the cooler must all be the same height. Cannot use connections of different heights.
BPW Series - Made to Order Model
STainleSS STeel ConSTruCTion
featuresn Customizable sizes
and optionsn Stacked Platen Stainless Steeln Copper Brazedn high Performancen Compact Designn Corrosion Resistant Type 316
Stainless Steel Platesn Mounting Studs Standard
(except 8x3 plates)n Optional Foot Mounting Bracket
(except 8x3 plates) See page 13
how to Order
Model Size Selected8x312x520x515x515x1020x1028x10
ConnectionF3
–
number of Plates
– –
Model SeriesBPW
BPWConnection
F1
–
ConnectionF2
–
ConnectionF4
–
optionFoot Mounting Brackets
(ordered as a separate item)
F2F1
F3F4
ratingsMaximum Working Pressure 31 BAR
Test Pressure 45 BAR
Minimum Working Temperature -196ºC
Maximum Working Temperature 225ºC at 31 BAR
Pressure rating is for copper brazed only. Consult factory for alternatives.
materialsPlate Material - Fluid Contact
316 Stainless Steel
Braze Material Copper Nickel Optional
Connectors 316 Stainless Steel
Stud Bolts 304 Stainless Steel
Foot Mounting Bracket Carbon Steel
Part Plateno. Size
56839 - 12x556840 - 20x556841 - 15x556842 - 15x1056843 - 20x1056844 - 28x10
7www.thermaltransfer.com For technical assistance & pricing, email [email protected]
BPWdimensions
Model a B C D e F G H iStud Bolt
rapproximate Weight
(kg )Thread length
BPW-NoP-8x3 193 76 154 40
See Connection
Tables
0.157 + 0.088 x NoP x 25.4 7 NA NA NA NA 18 1.082 + 0.097 x NoP x .454
BPW-NoP-12x5 290 119 243 72 0.157 + 0.088 x NoP x 25.4 6 140 60 M8 19 23 3.058 + 0.21 x NoP x .454
BPW-NoP-20x5 526 119 470 63 0.157 + 0.088 x NoP x 25.4 6 225 60 M8 30 23 4.967 + 0.362 x NoP x .454
BPW-NoP-15x5 376 119 320 63 0.157 + 0.088 x NoP x 25.4 6 225 60 M8 20 23 3.814 + 0.265 x NoP x .454
BPW-NoP-15x10 394 243 324 174 0.315 + 0.092 x NoP x 25.4 3 140 100 M12 19 35 15.41 + 0.75 x NoP x .454
BPW-NoP-20x10 526 243 456 174 0.394 + 0.090 x NoP x 25.4 4 140 100 M12 39 35 22.641 + 0.891 x NoP x .454
BPW-NoP-28x10 693 243 598 148 0.630 + 0.096 x NoP x 25.4 1 308 100 M12 39 48 35.741 + 1.25 x NoP x .454
NoP = Number of PlatesAll dimensions are millimeters, unless noted otherwise. Note: We reserve the right to make reasonable design changes without notice.
F1 F2
F3 F4
OILOUT
WATERIN
OILIN
WATEROUT
D G EB
F
C
R
AH
I
www.thermaltransfer.com For technical assistance & pricing, email [email protected]
Connection Options
Model Connection Types Size Height (e)
BPW-NoP-8x3
SAE 5⁄8" O-Ring 20
Solder
8.2 20
12.2 20
10 20
15.9 20
12.8 20
16 20
22 20
ISO-G
½" 20
¾" 203⁄8" 20
ISO-G INT Hex
½" 20
¾" 20
UNF5⁄8" 20
¾" 20
NPT
½" INT 203⁄8" INT 20
¾" INT 20
½" (M) 20
¾" (M) 20
¾" & 16 (Combo M) 20
1" (M) 20
BPW-NoP-12x5
SAE1" O-Ring 27
1¼" O-Ring (Setting Up) 27
Solder
12.8 20
16 20
22U 20
28U 20
35.1 20
UNF¾" 455⁄8" 20
ISO-G
3/4" (INT) 45
1" (M) 20
1¼" (M) 20
¾" (M) 20
NPT
1" INT 27
1" (M) 45
½" INT 20
¾" (M) 20
BPW-NoP-15x5
SAE ¼" O-Ring 27
Solder
6.5 27
35.1 45
42U 27
28U 27
12.8 27
16 27
ISO-G
1¼" INT 45
1¼" INT HEX 27
½" (M) 27
1¼" (M) 45
1" (M) 27
1½" 27
NPT
½" INT 27
1¼" (M) 27
1¼" INT (F) 45
Model Connection Types Size Height (e)
BPW-NoP-20x5
SAE 1¼" O-Ring 27
Solder
6.5 27
35.1 45
42U 27
12.8 27
28U 27
22U 27
16 27
ISO-G
1¼" INT 45
1¼" INT HEX 27
½" 27
1¼" (M) 45
1" 27
1½" (M) 45
1" INT HEX 27
NPT
½" INT 27
1¼" (M) 27
1¼" INT (F) 45
1" INT (F) 45
Victaulic
1¼" INT (F) 45
1¼" (M) 45
1½" 27
1¼" (M) 27
1 ½" 45
BPW-NoP-15x10
SAE 1½" O-Ring 27
Solder
16 27
54.3 27
12.8 27
22U 27
28U 27
35.1 27
42U 27
ISO-G 1½" 27
NPT
2" (M) 27
1½" (M) 27
1½" INT (F) 27
¾" INT (F) 27
Victaulic
1½" 27
2" 27
2" 54
2½" 54
All dimensions are in millimeters, unless noted otherwise.
note: Connections on the cooler must all be the same height. Cannot use connections of different heights.
9www.thermaltransfer.com For technical assistance & pricing, email [email protected]
BPW
Welding
Model Connection Types Size Height (e)
BPW-NoP-20x10
SAE 1½" O-Ring 27
Solder
16 27
54.3 27
12.8 27
22U 27
28U 27
35.1 27
ISO-G 1½" 27
NPT
1½" (M) 27
1½" INT (F) 27
2" (M) 27
Victaulic
1½" 27
2" 27
2" 54
2½" 54
BPW-NoP-28x10
SAE Flange connection is set up 54
Solder
54.3 54
70U 54
42U 54
66.85 54
35.1 54
76U 54
ISO-G
2" 54
2½" 54
3" 54
NPT2½" (M) 54
2½" INT (F) is setup 54
SAE Flange
2½" 30
3" 30
1½" Round 30
2" Round 30
DIN Compact FlangeDN65C cs 54
DN80C cd 54
All dimensions are in millimeters, unless noted otherwise.
Optional Connection Types
Internally threaded (female)
Externally threaded (male)
Solder
Flanges of DIN/DNC Type
Combo
Victualic
Internally threaded (female) with Hexagonal exterior
note: Connections on the cooler must all be the same height. Cannot use connections of different heights.
www.thermaltransfer.com For technical assistance & pricing, email [email protected]
Plate Limits
Modelnumber of Plates
KW removed
Max oil Flow lPM
BPW-NoP-8x3
10 1.5 8
20 3.0 15
30 6.0 23
40 8.2 30
50 11.9 45
60 16.4 61
70 19.4 68
80 20.1 70
BPW-NoP-12x5
10 6.0 15
20 14.9 38
30 21.6 53
40 28.3 68
50 38.7 83
60 44.0 91
70 47.7 98
80 53.6 114
90 62.6 129
100 70.8 144
110 79.0 152
120 83.4 159
130 89.4 159
140 93.1 159
BPW-NoP-15x5
10 5.2 11
20 8.2 23
30 16.4 34
40 24.6 53
50 34.3 68
60 42.5 83
70 48.4 106
80 54.4 129
90 65.6 144
100 73.0 159
110 79.0 174
120 90.9 212
130 111.8 250
140 131.9 295
BPW-NoP-20x5
10 8.2 11
20 17.9 23
30 28.3 34
40 40.2 49
50 52.9 64
60 64.8 80
70 76.7 95
80 89.4 110
90 121.4 152
100 141.6 174
110 162.4 197
120 182.5 220
130 193.0 242
140 222.8 303
Modelnumber of Plates
KW removed
Max oil Flow lPM
BPW-NoP-15x10
10 10.4 30
20 22.4 61
30 34.3 98
40 46.9 129
50 56.6 152
60 67.1 174
70 79.0 205
80 90.9 242
90 111.8 280
100 121.4 303
110 131.9 341
140 152.0 379
170 172.1 417
200 193.0 455
230 222.8 492
250 243.6 492
BPW-NoP-20x10
10 14.2 15
20 30.5 30
30 50.7 45
40 67.1 61
50 83.4 76
60 105.0 98
70 127.4 129
80 157.9 167
90 182.5 205
100 213.1 227
110 233.2 250
140 283.8 303
170 334.5 341
200 385.2 360
230 425.4 398
250 455.9 417
BPW-NoP-28x10
20 40.2 38
40 81.2 76
60 131.9 114
80 172.1 152
100 233.2 227
120 304.0 303
140 365.1 379
160 435.8 455
180 517.0 568
200 587.8 682
220 669.0 833
240 719.7 833
260 810.6 985
280 1013.9 1174
280 1115.3 1326
Based on 21.7 cSt Oil, 22°C Approach Temperature, 2:1 Oil-Water Flow Ratio
NoP = Number of Plates
11www.thermaltransfer.com For technical assistance & pricing, email [email protected]
Counter FlangesTo increase the flexibility for units with standard threaded connections, TTP offers a range of compact flanges. The threaded part is easily assembled to the connections and the counter flange welded to your pipe.
Dimensions
Part no. Size a B C D e F
56811 DN20C 10 20 27 53 71 11
56812 DN25C 10 20 34 71 84 13
56813 DN50C 12 24 60 91 112 13
56814 DN65C 12 24 76 106 125 13
56815 DN80C 15 30 89 118 141 13
56816 DN100C 15 30 114 144 165 13
56817 DN150C 22 44 168 217 250 13
All dimensions are in millimeters, unless noted otherwise.
ratings (according properties of gasket)Maximum Working Pressure 40 BARMinimum Working Temperature -15ºCMaximum Working Temperature 200ºC
Materials Stainless Steel
Carbon Steel flanges available. Consult factory for additional information.
Standard ConnectionsTTP counter flanges are used to connect your pipe to our compact flanges on the BPHE unit.
Modelnumber of Plates
KW removed
Max oil Flow lPM
BPW-NoP-15x10
10 10.4 30
20 22.4 61
30 34.3 98
40 46.9 129
50 56.6 152
60 67.1 174
70 79.0 205
80 90.9 242
90 111.8 280
100 121.4 303
110 131.9 341
140 152.0 379
170 172.1 417
200 193.0 455
230 222.8 492
250 243.6 492
BPW-NoP-20x10
10 14.2 15
20 30.5 30
30 50.7 45
40 67.1 61
50 83.4 76
60 105.0 98
70 127.4 129
80 157.9 167
90 182.5 205
100 213.1 227
110 233.2 250
140 283.8 303
170 334.5 341
200 385.2 360
230 425.4 398
250 455.9 417
BPW-NoP-28x10
20 40.2 38
40 81.2 76
60 131.9 114
80 172.1 152
100 233.2 227
120 304.0 303
140 365.1 379
160 435.8 455
180 517.0 568
200 587.8 682
220 669.0 833
240 719.7 833
260 810.6 985
280 1013.9 1174
280 1115.3 1326
Accessories
BPM Series accessories meet the same high standards as our BPM Series line of heat exchangers. The high-quality materials are carefully chosen for compatibility, while the accurate dimensions save you time and money on installation. With TTP accessories you have the assurance that everything will fit – and perform – the way the design engineers intended.
Flange KitsTo increase the flexibility for units with standard threaded connections, TTP offers a range of compact flange kits. The threaded part is easily assembled to the connections and the counter flange welded to your pipe.
Dimensions
Part no. Size a B C D e F G n
56818 2" 12 40 DN50 39 G2" 91 112 8
56819 2½" 12 37 DN65 60 G2½" 106 125 8
All dimensions are in millimeters, unless noted otherwise.
ratings (according properties of gasket)Maximum Working Pressure 40 BARMinimum Working Temperature -15ºCMaximum Working Temperature 200ºC
Materials Stainless Steel
Carbon Steel flanges available. Consult factory for additional information.
Standard ConnectionsScrew-on flanges are used to convert our ISO-G connections to weld neck compact flanges.
Dimensions
Technical data*
Max working temperature 200°CMin working temperature -15°CMax working pressure 40 bar
*According properties of SWEP gasket
Standard connectionsSWEP screw-on flanges are used to convert our ISO-G connections to weld neck DN Compac flanges
CF Compac flange kits
Material options
Stainless steel: 1.4404 alt. 1.4571Carbon steel: C22.8
Size A (mm) B (mm) C D (mm) E F (mm) G (mm) N
2" 12 37 DN50 39,0 G2" 91 112 8
2 1/2" 12 37 DN65 60,0 G2 1/2" 106 125 8
B
A
DC
13 (N x)
E F G
.51 (N x)
Dimensions
Technical data*
Max working temperature 200°CMin working temperature -15°CMax working pressure 40 bar
*According properties of SWEP gasket
Standard connectionsSWEP screw-on flanges are used to convert our ISO-G connections to weld neck DN Compac flanges
CF Compac flange kits
Material options
Stainless steel: 1.4404 alt. 1.4571Carbon steel: C22.8
Size A (mm) B (mm) C D (mm) E F (mm) G (mm) N
2" 12 37 DN50 39,0 G2" 91 112 8
2 1/2" 12 37 DN65 60,0 G2 1/2" 106 125 8
B
A
DC
13 (N x)
E F G
.51 (N x)
For additional information please contact your local SWEP representative.SWEP reserves the right to make changes without prior notice
Size A B C D E Ø F
DN20C 10 20 26,9 53 71 11
DN25C 10 20 33,7 63 84 13
DN50C 12 24 60,3 91 112 13
DN65C 12 24 76,1 106 125 13
DN80C 15 30 88,9 118 141 13
DN100C 15 30 114,3 144 165 13
DN150C 22 44 168.3 217 250 13
Dimensions
Technical data*
Max working temperature 200°CMin working temperature -15°CMax working pressure 40 bar
* According properties of SWEP gasket
B
A
DC E
Standard connectionsSWEP counter flanges are used to connect your pipe to our DN compac flanges on the BPHE unit.
CF Compac counter flanges
www .swep .net
Material options
Stainless steel: 1.4404 alt. 1.4571Carbon steel: C22.8
F (N x)
All dimensions are millimeters unless noted otherwise.
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Accessories
modulating Water Valves and Bulb Wells These modulating valves regulate the flow of water to the heat exchanger to maintain a desired exiting oil temperature. They open automatically when temperature increases at the sensing bulb. no external power source is required to actuate the valve. not to be used for salt water service.
Bulb Wells are used in conjunction with Remote Bulb Temperature Controls where bulb insertion into a vessel or container to sense temperature is required. Standard and custom bulb well lengths available.
RangeAdjusting
Screw
1.8 m ArmoredCapillary
SensingBulb
1/2" NPTConnector
INLET
OrficePosition,if stalled
Part no.Pipe Size
(nPT)range
(opening Point)
Sensing Bulb SizeDiameterx length
(mm)
Maximum Water Flow
(lPM)
Bulb Well recommended
Size
65293 ½" 46-82°C 18 x 83 95 L-65140
65127 ¾" 46-82°C 18 x 83 152 L-65140
65128 1" 46-82°C 18 x 152 208 L-65141
65146 1¼" 46-82°C 18 x 152 284 L-65141
65511 ½" 24-57°C 18 x 254 95 L-65280
65253 ¾" 24-57°C 18 x 254 152 L-65280
65254 1" 24-57°C 18 x 413 208 L-67438
65255 1¼" 24-57°C 18 x 413 284 L-67438
66100 1½" ASME 24-46°C 18 x 413 341 L-67438
67173 2" ASME 24-46°C 18 x 1092 568 L-67808
Working pressure to 150 PSI Maximum. *For additional protection of the bulb well stem, use the next longer bulb well.
ADJUSTMENT: ½" to 1¼" valves can be adjusted with a screwdriver, 1½" and 2" have a 12.7 mm square shaft. Turn the adjusting screw clockwise to decrease opening temperature; and counterclockwise to increase opening temperature. Valves are not calibrated, so final desired temperature setting must be established experimentally. Valve is fully open 2.22°C above opening point.
Standard temperature elements are furnished with 1.8 m capillary. Longer capillary lengths not available. Valve Disc: Buna N in brass disc retainer.
A
C
A D
E
F
Flange Specifications
Valve Size # of Bolt Holes Bolt Hole Size Bolt Circle Flange Diameter
38.1 4 16 98 127
50.8 4 19 120 152
All dimensions are in millimeters, unless noted otherwise.
Water Valve Dimensions
Valve Size a B C D e F
13 83 178 86 47 38 10
19 90 189 96 52 44 10
25 123 275 139 67 51 13
32 123 269 144 67 60 13
38 135 269 144 67 See flange specs
13
51 168 318 164 89 13
All dimensions are in millimeters, unless noted otherwise.
Bulb Wells
65187 Half Coupling - Mount to Reservoir. For use with all bulb wells shown above.
32
35 DIA.
3/4" N.P.T. INTERNAL
3/4" NPT EXTERNAL
1/2" NPT INTERNAL
13/16 DIA.
B
A
Bulb Well Dimensions
Part no. a B
65140 114 88
65141 183 158
65280 285 260
67438 444 418
67808 1127 1102
Custom Bulb Well lengths available. Consult factory for additional information.All dimensions are in millimeters, unless noted otherwise.
Materials Tube Copper
Fitting Brass
Water Valve Specifications
Part no.By-Pass orifice Diameter (mm)
Maximum Bulb Temperature
opening Temperature (Factory Setting)
65293 2 93°C 57°C
65127 2 93°C 57°C
65128 2 93°C 57°C
65146 2 93°C 39°C
65511 2 68°C 57°C
65253 2 93°C 57°C
65254 2 93°C 57°C
65255 2 93°C 57°C
66100 2 93°C 57°C
67173 2 68°C 39°C
All dimensions are millimeters unless noted otherwise.
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Accessories
COSD Connection for SolderingFor standard thread-connections of TTP BPHE, the welding sleeve with union nut can be used to connect pipes with the connection of the heat exchanger. According to the quality of the used medium, the welding sleeve can be chosen in carbon or stainless steel. The soldering connection consists of a union nut, a gasket and a soldering sleeve. COSD connections are suitable for refrigerant applications.
Dimensions
Part no.nominalDiameter a B C D e F G H
opening of the
Spanner
56831 19 22 18 24 17 3 14 15 16 30
56832 25 26 22 30 19 3 15 19 17 36
56833 32 35 28 39 25 3 20 25 18 46
56834 51 48 42 56 32 4 26 39 24 65
56835 64 60 29 72 37 5 31 51 26 85
The used gasket has a thickness of 2mm. All dimensions are in millimeters, unless noted otherwise.
Materials Union nut MS58
Soldering sleeve Rg5
Gasket Hecker-Centellen WS 3820
COSD Connection for soldering
A B C
D
E
H
The used gasket has a thickness of 2 mm
Union nut MS58
Soldering sleeve Rg5
Gasket Hecker-Centellen WS 3820
F
G
For additional information please cont act your local SWEP representative.SWEP reserves the right to make changes without prior notice
Technical dat a (in mm)
Nominal A B C D E F G H Opening ofdiameter the sp anner
3/4” 21,8 18 24,0 17 3,0 13 15 16 30
1” 26,0 22 30,0 19 3,0 15 19 17 36
1 1/4” 35,0 28 38,5 25 3,0 20 25 18 46
2” 48,3 42 56,0 32 4,0 26 39 24 65
2 ½” 60,0 54 72,0 37 4,8 31 51 26 85
Material
Water Strainers
Dimensions
Part no.Dn
(nPT) l H1 H2Weight
(kg)
56944 6 50 38 48 0.1
65294 10 50 38 48 0.1
65295 13 60 50 62 0.2
65296 19 70 53 68 0.3
65297 25 75 57 75 0.4
65301 32 90 70 95 0.6
65302 38 104 76 106 0.8
65303 51 120 85 126 1.5
All dimensions are in millimeters, unless noted otherwise.
rating Maximum Working Pressure 21 BAR
Materials Housing Bronze
Screen 20 Mesh, 304 Stainless Steel Wire
L
H2
H1
DN
B
A
13
C
GD
E
H4 PLACES
90˚±5˚
Part no.PlateSize a B C D e G H
56839 12x5 203 237 80 182 45 18 10 x 15
56840 20x5 203 398 80 182 45 18 10 x 15
56841 15x5 203 324 80 182 45 18 10 x 15
56842 15x10 335 315 100 315 67 17 10 x 15
56843 20x10 343 365 100 323 67 17 10 x 15
56844 28x10 335 541 100 315 67 17 10 x 15
All dimensions are in millimeters, unless noted otherwise.
Mounting bracket for location purposes only. Bracket is not designed to support entire weight of the cooler. Customer to add extra support if necessary.
mounting BracketOptional Foot Mounting Bracket (except 8x3 plates). Constructed of Carbon Steel.
All dimensions are millimeters unless noted otherwise.
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Accessories
Thermal Bypass assembly This thermal bypass valve is ideally suited for hydrostatic drive circuits which require fast warm-up, controlled fluid temperature, and low return line back pressure. When installed in the return line of a hydraulic circuit that employs an oil cooler, this device will modulate fluid temperature by either shifting return line flow through the cooler, or bypassing directly to the reservoir. In addition, a built-in pressure relief function automatically relieves excess pressure to the reservoir should the cooler become restricted and resultant pressure drop become too high for the cooler circuit.
Standard Shift Temperatures 38°C 49°C 60°C 71°C
Full Shift (Cooler Port open) Temperatures Shift temperature plus 14°C
relief Valve Setting 4.5 BAR Consult factory for other pressure settings.
Maximum operating Pressure 17 BAR
Proof Pressure 21 BAR
Minimum Burst PressureUp to the full shift temperature: 22 BARAbove the full shift temperature: 41 BAR
Minimum operating Temperature -34°C
Maximum operating Temperature Shift temperature plus 24°C
Maximum Flow rating 227 l/m
leakage @ 17 Bar and 227 l/m inlet FlowCooler Port: ▪ 2 l/m maximum up to 3°C before shift temp.▪ 4 l/m maximum from 3°C before shift to shift.Tank Port: 0.4 l/m maximum
operating Fluid Mineral base hydraulic fluids
Construction Aluminum die-cast housing
THERMAL BYPASS VALVE 65655
138
#16 SAE3 PLACES
COOLER PORT
TANK PORT
48
11 DIA
2 PLACES
THERMAL BYPASS VALVE 65655
TE
LNI
MOUNTINGHOLE
67
89
THERMAL BYPASS VALVE 65655
KN
AT
Part no. a
65654 38°C
65655 49°C
65655 60°C
65655 71°C
Pressure Drop (Mobile DTe 26 oil)
Inlet Port Thru Cooler Port @ 63°C (110 SUS)
BAR
FLOW (LPM)
INLET PORT THRU COOLER PORT @ 145 DEG F(63 DEG C) (110 SUS)
0
0.1
0.3
0.4
0.6
0.7
0.8
1.0
1.2
1.4
0 38 76 114 151 189 227
Inlet Port Thru Tank Port @ 38°C (300 SUS)
BAR
FLOW (LPM)
INLET PORT THRU TANK PORT @ 100 DEG F (38 DEG C) (300 SUS)
0
0.7
1.4
2.1
2.8
3.5
4.1
4.8
5.5
6.2
6.9
0 38 76 114 151 189 227
Inlet Port Over Integral Relief Valve @ 77°C (78 SUS)
BAR
FLOW (LPM)
*INLET PORT OVER INTEGRAL RELIEF VALVE @ 170 DEG F (77 DEG C ) (78SUS)
0
1.4
2.8
4.1
5.5
6.9
8.3
9.7
0 38 76 114 151 189 227
NOTE: Pressure drop shown is added to relief valve crack pressure for total pressure drop.
For 49°C Shift Temperature
CLR
Tank
Inlet
CLR
Tank
Inlet
CLR
Tank
Inlet
CLR
Tank
Inlet
MODE #1COLD START-UP
MODE #2WARM-UP SHIFTING
MODE #3FULLY SHIFTED
MODE #4HIGH PRESSURE
Above 63°C & Above 4.5 BAR
KEYOil FlowExcess pressurized oil
Up to 49°C 49°C to 63°C Above 63°C & Below 4.5 BAR
NOTE: If the temperature drops below 63°C the valve will shift back to modes 2 or 1.
operating Characteristics ▪ Mode 1: At temperatures below the shift temperature oil flows from inlet to tank port.▪ Mode 2: At temperatures between the start of shift and full shift the flow from the inlet port is divided between the cooler and tank ports.▪ Mode 3: At temperatures above the full shift temperature inlet flow is through the cooler port.▪ Mode 4: At temperatures above the full shift temperature the excess pressure is relieved through the tank port.
For 49°C Shift Temperature
For 49°C Shift Temperature
CLR
Tank
Inlet
CLR
Tank
Inlet
CLR
Tank
Inlet
CLR
Tank
Inlet
MODE #1COLD START-UP
MODE #2WARM-UP SHIFTING
MODE #3FULLY SHIFTED
MODE #4HIGH PRESSURE
Above 63°C & Above 4.5 BAR
KEYOil FlowExcess pressurized oil
Up to 49°C 49°C to 63°C Above 63°C & Below 4.5 BAR
All dimensions are in millimeters, unless noted otherwise.
All dimensions are inches unless noted otherwise.
All dimensions are millimeters unless noted otherwise.
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Accessories
Three-Way Thermostatic ValvesTTP thermostatic valves use the principle of expanding wax. A self-contained power element activates a stainless steel sliding valve that provides a positive three-way valve action. All temperature settings are factory set. Elements are field replaceable to obtain the same, or a new bypass temperature setting. Valves may be installed for either mixing or diverting modes of operation at the preference of the user. They may be mounted in any plane. Valves are acceptable for oil or water service.
rating Maximum Operating Pressure 8.6 BAR
Materials
Housing Grey Iron (Steel or Bronze optional)
O-Ring Seals Viton (Buna N optional)
Special Temperature ranges
½"-¾"-1" nPT Part no. 1½" nPT Part no. 2" nPT Part no.
65974 65977 65978
65975 66040 66041
65976 67760
66037 (#24 SAE)
66038
66039
67365
(#16 SAE)
NOTE: All three ports on any one valve have the same thread size.
½"-¾"-1" nPT 1½" nPT 2" nPT
nominal Temp. range nominal Temp. range nominal °C Temp. range
27 25-31°C 27 25-31°C 24 21-29°C
32 27-38°C 32 27-38°C 32 29-41°C
43 38-49°C 43 38-49°C 41 38-47°C
49 43-54°C 49 43-54°C 49 43-54°C
54 49-60°C 54 49-60°C 54 51-60°C
60 54-66°C 60 54-66°C 60 57-66°C
66 60-71°C 66 60-71°C 66 63-71°C
71 66-77°C 71 66-77°C 68 66-74°C
77 73-82°C 77 73-82°C 71 68-78°C
85 79-88°C 79 77-85°C 74 71-79°C
91 85-93°C 82 79-88°C 77 74-82°C
93 88-99°C 88 85-93°C 82 79-88°C
93 88-99°C 91 87-98°C
99 93-102°C
EXAMPLE: 1" NPT, Part Number 66039-90 indicates the 1" NPT valve with a nominal shift temperature of 32°C. The actual operating temperature range in this example is 27-38°C. The valve begins to open at 27°C, and is fully open at 38°C.
PRES
SURE
DRO
P OI
L @
150
SSU
PRES
SURE
DRO
P W
ATER
FLOW (LPM) WATER/OIL NOT TO EXCEED .48 BAR PRESSURE DROP
38 76 114 151 189 2270
1.4
1.2
1.1
1.0
0.8
0.7
0.6
0.4
0.3
0.1
0
0.7
0.6
0.6
0.5
0.4
0.3
0.3
0.2
0.1
0.1
0
FLOW (LPM) NOT TO EXCEED .48 BAR PRESSURE DROP
PRES
SURE
DRO
P (B
AR)
SAE 40 @ 60°C
SAE 30@ 60°C
SAE 40 @ 82°C
SAE 30 @ 82°C
WATER
170 189 208 227 246 265 284 303 322 341151
1.0
0.8
0.7
0.6
0.4
0.3
0.1
0
FLOW (LPM) NOT TO EXCEED .48 BAR PRESSURE DROP
SAE 40 @ 60°C
SAE 30@ 60°C
SAE 40 @ 82°C
SAE 30 @ 82°C
WATER
227 303 379 454 530 606151
PRES
SURE
DRO
P (B
AR)
1.0
0.8
0.7
0.6
0.4
0.3
0.1
0
Pressure Drop Curves
½" - ¾" - 1" 1½" 2"
9
108
5
6
C
B
A
Heat Exchanger Port
Heat Source Port
Bypass Port
15678
133
CB
A
Bypass Port
Heat Source Port
Heat Exchanger Port
92
10
C
B
A
Heat Exchanger Port
Heat Source Port
Bypass Port4
4 3
9
108
5
6
C
B
A
Heat Exchanger Port
Heat Source Port
Bypass Port
15678
133
CB
A
Bypass Port
Heat Source Port
Heat Exchanger Port
92
10
C
B
A
Heat Exchanger Port
Heat Source Port
Bypass Port4
4 3
9
108
5
6
C
B
A
Heat Exchanger Port
Heat Source Port
Bypass Port
15678
133
CB
A
Bypass Port
Heat Source Port
Heat Exchanger Port
92
10
C
B
A
Heat Exchanger Port
Heat Source Port
Bypass Port4
4 3
All dimensions are in millimeters, unless noted otherwise.
Part no. Port Size nominal Temperature
66037-110°F 1/2" NPT 43°C66037-140°F 1/2" NPT 43°C66038-110°F 3/4" NPT 43°C66038-140°F 3/4" NPT 43°C66039-110°F 1" NPT 43°C66039-140°F 1" NPT 43°C67365-110°F #16 SAE 43°C67365-140°F #16 SAE 43°C66040-110°F 1-1/2" NPT 43°C66040-140°F 1-1/2" NPT 43°C67760-110°F #24 SAE 43°C66041-105°F 2" NPT 41°C66041-140°F 2" NPT 43°C
NOTE: All three ports on any one valve have the same thread size.
All dimensions are inches unless noted otherwise.
All dimensions are millimeters unless noted otherwise.
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Accessories installation & Maintenance
GeneraL inFOrmaTiOn
Depending on material combinations, pressure ratings and functions, there are several different types of compact Brazed Plate Heat Exchangers (BPHEs). The standard materials are stainless steel, vacuum-brazed with a pure copper or nickel-based filler.
The basic materials of construction indicate the type of fluids that TTP’s BPHEs can be used with. Typical examples are: synthetic or mineral oil, organic solvents, water (not seawater), glycol mixtures (ethylene and propylene glycol).
The front plate of TTP’s BPHE is marked with an arrow. The purpose of this marker is to indicate the front side of the BPHE and the location of the inner and outer circuits/channels. With the arrow pointing up, the left side (Port F1, F3) is the inner circuit and the right side (Port F2, F4) is the outer circuit. For TTP asymmetric products one circuit is narrow while the other is wide, which makes it additionally important to correctly combine flow and circuit to reach design performance.
Ports F1/F2/F3/F4 are situated on the front of the heat exchanger.
DeSiGn COnDiTiOnS
The standard pressure rating used for TTP BPHEs, i.e. for standard operating pressure, is maximum 31 BAR (3.1 MPa). TTP offers a wide range of pressure ratings based on applications, from low pressures (8 BAR) up to high pressures (140 BAR). TTP’s standard maximum operating temperature is 225°C for copper-brazed BPHEs, and 349°C for Nickel brazed BPHEs. However, as temperature and pressure are closely coupled, there is a possibility to increase the pressure if the temperature is reduced. For details, please check the label and other technical documentation.
F2F1
F3F4
insulationInsulation boxes for heating applications.
PU 20 Insulation
For additional information please contact your local SWEP representative.SWEP reserves the right to make changes without prior notice
Technical data
Max working temperature +150°CThermal conductivity 0.023 W/mKFire properties B2 in accordance with DIN 4102 Color Silver colored cover
Size 5T 8T 10T/12 15 16
A mm 237 362 333 500 422B mm 120 121 162 115 164F mm* approx. 32,0+2,3xNP 33,0+2,3xNP 51,0+2,4xNP 32,0+2,3xNP 54,0+2,2xNPG mm 30 30 50 30 50Thickness mm 20 20 20 20 20 *Only available in selected 20th NP (for example 20, 40, 60, etc). NP = Number of Plates
Dimensions
Size 26 25T/28/80 35 120T/50/56 57
A mm 422 572 439 572 572B mm 164 164 288 288 288F mm* approx. 55+1,6xNP 55,0+2,2xNP 48,0+2,4xNP 54,0+2,5xNP 68,0+2,4xNP G mm 50 50 60 90 90 Thickness mm 20 20 20 20 20 *Only available in selected 20th NP (for example 20, 40, 60, etc). NP = Number of Plates
Size 60
A mm 420B mm 409F mm* approx. 56,0+2,2xNPG mm 90Thickness mm 20 *Only available in selected 20th NP (for example 20, 40, 60, etc). NP = Number of Plates
www.swep.net
SWEP accessories meet the same high standards as the company's BPHEs. They are produced according to SWEP's specification by rigorously selected suppliers. The high-quality materials are carefully chosen for compatibility, while the accurate dimensions save you time and money on install-ation.
With SWEP accessories you have the assurance that everything will fit and perform the way the design engineers intended.
For more information, please contact your local SWEP representative or visit us at www.swep.net.
Material
Insulation: Polyurethane rigid foamInsulation cover: Aluminium
A
B
A
C
D
Dimensions
Part no. a B C* (approx.) D Thickness
56820 237 120 32 + 2.3 x NoP 30 20
56821 333 162 51 + 2.4 x NoP 50 20
56822 422 164 55 + 1.6 x NoP 50 20
56823 422 164 54 + 2.2 x NoP 50 20
56825 439 288 48 + 2.4 x NoP 90 20
56826 572 288 54 + 2.5 x NoP 90 20
56827 572 288 68 + 2.4 x NoP 90 20
*Only available in selected 20th NoP (20, 40, 60, etc). NoP = Number of Plates.All dimensions are in millimeters, unless noted otherwise.
rating Maximum Working Temperature 150°C Thermal Conductivity 0.023 W/mK Fire Properties B2 in accordance with DIN 4102 Color Silver
Materials Insulation Polyurethane rigid foamInsulation Cover AluminumPU 20 Insulation
For additional information please contact your local SWEP representative.SWEP reserves the right to make changes without prior notice
Technical data
Max working temperature +150°CThermal conductivity 0.023 W/mKFire properties B2 in accordance with DIN 4102 Color Silver colored cover
Size 5T 8T 10T/12 15 16
A mm 237 362 333 500 422B mm 120 121 162 115 164F mm* approx. 32,0+2,3xNP 33,0+2,3xNP 51,0+2,4xNP 32,0+2,3xNP 54,0+2,2xNPG mm 30 30 50 30 50Thickness mm 20 20 20 20 20 *Only available in selected 20th NP (for example 20, 40, 60, etc). NP = Number of Plates
Dimensions
Size 26 25T/28/80 35 120T/50/56 57
A mm 422 572 439 572 572B mm 164 164 288 288 288F mm* approx. 55+1,6xNP 55,0+2,2xNP 48,0+2,4xNP 54,0+2,5xNP 68,0+2,4xNP G mm 50 50 60 90 90 Thickness mm 20 20 20 20 20 *Only available in selected 20th NP (for example 20, 40, 60, etc). NP = Number of Plates
Size 60
A mm 420B mm 409F mm* approx. 56,0+2,2xNPG mm 90Thickness mm 20 *Only available in selected 20th NP (for example 20, 40, 60, etc). NP = Number of Plates
www.swep.net
SWEP accessories meet the same high standards as the company's BPHEs. They are produced according to SWEP's specification by rigorously selected suppliers. The high-quality materials are carefully chosen for compatibility, while the accurate dimensions save you time and money on install-ation.
With SWEP accessories you have the assurance that everything will fit and perform the way the design engineers intended.
For more information, please contact your local SWEP representative or visit us at www.swep.net.
Material
Insulation: Polyurethane rigid foamInsulation cover: Aluminium
A
B
A
C
D
Dimensions
Part no. a B C* (approx.) D Thickness
56828 680 460 232 + 2.3 x NoP 80 50
56829 960 440 250 + 2.5 x NoP 85 50
56830 710 480 260 + 2.3 x NoP 95 50
*Only available in selected 20th NoP (20, 40, 60, etc). NoP = Number of Plates.All dimensions are in millimeters, unless noted otherwise.
rating Maximum Working Temperature 150°C Thermal Conductivity 0.025 W/mK Fire Properties B2 in accordance with DIN 4102 Color Silver
Materials Insulation Rigid expanded polyurethaneInsulation Cover Aluminum
Please read carefully before attempting to
assemble, install, operate or maintain the
product described. Protect yourself and
others by observing all safety information.
Retain instructions for future reference.
All dimensions are millimeters unless noted otherwise.
17www.thermaltransfer.com For technical assistance & pricing, email [email protected]
mOUnTinG
Never expose the unit to pulsations or excessive cyclic pressure or temperature changes. It is also important that no vibrations are transferred to the heat exchanger. If there is a risk of this, install vibration absorbers. For large connection diameters, we advise you to use an expanding device in the pipeline. It is also suggested that e.g. a rubber mounting strip should be used as a buffer between the BPHE and the mounting clamp.
In single-phase applications, e.g. water-to-water or water-to-oil, the mounting direction has little or no effect on the performance of the heat exchanger.
COnneCTiOnS
allowable Connection Loads for Pipe assembly Conditions
The maximum allowable connection loads given below are valid for low cycle fatigue. If high cycle fatigue is involved special analysis should be made.
Allowable connection loads for different pipe assembly conditions:
Pipe Size
Shear Force, Fs (kn)
Tension Force, Ft (kn)
Bending Moment, Mb (n*m)
Torque Mt, (n*m)
½" 3.5 2.5 20 35
¾" 12 2.5 20 115
1" 11.2 4 45 155
1¼" 14.5 6.5 87.5 265
1½" 16.5 9.5 155 350
2" 21.5 13.5 255 600
2½" 44.5 18 390 1450
3" 55.5 18.4 575 2460
allowable Loads for Stud Bolt assembly Conditions
Mounting stud bolts, in different versions and locations, are available on the BPHEs as an option. These stud bolts are welded to the unit. The maximum allowable load on the stud bolts during assembly are stated below.
Allowable loads for different stud bolt assembly conditions:
Stud BoltStress area
as (mm2)Tension Force
Ft (n)Torque
Mt (n*m)
M6 20.1 1400 3
M8 36.6 2600 8
M12 84.3 6000 27
inSTaLLaTiOn OF BPhes in DiFFerenT aPPLiCaTiOnS
Single-Phase applications
Normally, the circuit with the highest temperature and/or pressure should be connected on the left side of the heat exchanger when the arrow is pointing upwards. For example, in a typical water-to-water application, the two fluids are connected in a counter-current flow, i.e. the hot water inlet in connection F1, outlet F3, cold water inlet F4, outlet F2. This is because the right-hand side of the heat exchanger contains one channel more than the left-hand side, and the hot medium is thus surrounded by the cold medium to prevent heat loss.
WaTer STrainer
A water strainer should be installed in the water inlet to protect the unit from particulate matter. 16-20 mesh minimum (20-40 mesh best choice).
PiPinG
Piping must be properly supported to prevent excess strain on the heat exchanger ports. Stainless steel is typically not satisfactory for salt water service.
CLeaninG
In some applications, the fouling tendency could be very high; for example when using extremely hard water. It is always possible to clean the exchanger by circulating a cleaning liquid. Use a tank with a weak acid. 5% phosphoric acid, or if the exchanger is frequently cleaned, 5% oxalic acid. Pump the cleaning liquid through the exchanger. For optimum cleaning, the cleaning solution flow rate should be a minimum of 1.5 times normal flow rate, preferably in a backflush mode. Afterwards rinse with large amounts of fresh water in order to get rid of all the acid before starting up the system again. Clean at regular intervals.
STOraGe
BPHEs are to be stored dry. The temperature should not be below 1°C and not over 50°C for long term storage (more than 2 weeks).
DiSCLaimer
TTP’s BPHE performance is based on installation, maintenance and operating conditions done in conformance with these instructions. TTP cannot assume any liability for BPHEs that do not meet these criteria.
The heat exchanger is not type-approved for fatigue loading.
F2F1
F3F4
MtMb
F2F1
F3F4
MtMb
F2F1
F3F4
MtMb
F2F1
F3F4
MtMb
F2F1
F3F4
MtMb
F2F1
F3F4
MtMb
See how our performance can improve yours.
UK
Birmingham FacilitySeeleys Industrial ParkSeeleys Road, Birmingham B11 2QY, United Kingdom+44 (0) 121.766.1350
Coventry Facility Sir Henry Parkes Road Canley, Coventry CV5 6BN, United Kingdom+44 (0) 24.7667.5544
China
Suzhou Facilities 156 Qingqiu Street, 3rd District Suzhou Industrial Park Suzhou, Jiangsu 215126, China +86.512.8816.8000
126 Qingqiu Street, 3rd District Suzhou Industrial Park Suzhou, Jiangsu 215126, China +86.512.8816.8000
Germany
Bretten FacilityLangenmorgen 475015 Bretten, Germany+49.7252.53.0
Dortmund FacilityBreisenbachstrasse 87 44 357 Dortmund, Germany+49.231.9920.0
USa
arcade Facility91 North StreetArcade, NY 14009, USA+1.585.496.5755
Buffalo Facility 2777 Walden AvenueBuffalo, NY 14225, USA+1.716.684.6700
Franklin Facility 4700 Ironwood DriveFranklin, WI 53132, USA+1.414.761.4500
iron ridge Facility 1025 Industrial RoadIron Ridge, WI 53035, USA+1.920.387.4200
montgomery Facility2760 Gunter Park Dr. WestMontgomery, AL 36109, USA+1.334.277.1810
racine Facility5215 21st StreetRacine, WI 53406, USA+1.262.554.8330
API Heat Transfer Inc. is a global leader in the design and manufacture of a wide range of specialty heat exchangers and heat transfer solutions. Customers benefit from the industry’s broadest specialty heat-exchanger portfolio, best- in-class product development and testing capabilities, and an unmatched global sales and manufacturing infrastructure. For more information visit www.apiheattransfer.com.
n Global headquarters in Buffalo, NYn Trusted partner to customers and provider
of standard and custom-engineered heat transfer solutions for over 130 years
n Network of 1,800 employees with sales offices around the world
n Twelve modern manufacturing facilities worldwide
n Six business units providing premium brands and the broadest product portfolio available in today’s market
Thermal Transfer Products5215 21st StreetRacine, Wisconsin 53406-5096 USA+1.262.554.8330
www.thermaltransfer.com
We COOL what you POWER