2014 honeywell users group americas experion pks · –c300 with iec 61850 –profibus dpv1 and...

Honeywell Proprietary

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2014 Honeywell Users Group Americas

Experion PKS

The Next Frontier

What is in the next release of Experion PKS?


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Agenda • The Orion Series - Objective

– A review of the strategic roadmap

• Experion PKS Orion Enhancement Release

– Experion PKS R431

• Productivity Advancements

– Experion Orion Console

– LEAP Late Binding developments

– Universal Remote Modular Cabinet

– The Universal Barrier

• Industry Standards

– OneWireless

– C300 with IEC 61850

– Profibus DPV1 and DPV2

– FMC 722 Protocol with ACE

• Continuous Evolution

– EHPM advancements

– Experion Hiway Bridge goes on process

– Introducing the Enhanced T-Node

– Optimized OPM with Virtualization


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The Orion Series Objective

• Establish Experion PKS as “State of the Art”

– Integrated Control and Safety System, ICSS

– Established Technology Leadership

• Universal Channel Technology

• Virtualization and Cloud Engineering

• Human Interface

– Creative Thought Leadership

• Lean Execution of Automation Projects, LEAP

• Experion Orion Console

• Collaboration Station

• The Honeywell User Experience

• Cyber Security Solutions

• The Evolution Continues

– Protecting intellectual investments in Honeywell legacy systems

• The High Performance Process Manager joins Experion controller family

• The Experion Hiway Bridge moves the 40 year old controller to C300

• TPS gets Virtualized

• Optimized On Process Migration with Virtualization


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Experion PKS R431

Productivity Enhancements


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Experion Orion Console

•Design based on human factors analysis of operator needs

•Large 4K ultra-hi def monitors provide contiguous screens supporting flexible display layouts

•Ambient indicator aligned with audible annunciation


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•Footprint matches existing

consoles

•Fully redundant including

power, screens,

computers and keyboards

no single point of fail

•Re-use of existing

displays – SafeView

change only for large

screen transition

Classic, Z, EZ (4 x Consoles) ICON (2 x Consoles) Orion (1 Console)

3840 x 2160

1920 x 1080

1920 x 1080

4 x 23” Widescreen 1 x 55” Ultra High Definition

1920 x 1080

1920 x 1080


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Off the

Critical Path

Lean Execution of Automation Projects (LEAP)

Define Design Manuf Config Test Install

Start Finish Physical Functional

Late

Binding

• Cloud Engineering enabled by Controller and IO Simulators in Virtual Machines

• Control Strategy Adaptability when you need it, during project execution

• No IO Module ID required for configuration

• No IO Channel ID required for configuration

• Functional configuration independent of physical design

• Late Binding matches the functional configuration to the physical design


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Late Binding

Universal Cabinet

Central Control Room

Virtual Engineering Platform

Control

Configuration

Alarm

Configuration

HMI

Configuration

Configuration

FAT

SIMACE SIMC300

No physical channel

assignments required


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Late Binding - Future

Universal Cabinet

Central Control Room

Control

Configuration

Alarm

Configuration

HMI Configuration

Configuration

FAT

SIMACE SIMC300

Tagname 1

Tagname 2

Tagname 3

Tagname 4

Tagname n

FI101

xxxxxxxxxxFI101xxxxxxxxxxxxxxxxxx

32 character tagname for HART 6/7

No physical channel

assignments required

Detect

Interrogate

Configure

Enable

Document

Virtual Engineering Platform


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The Universal Remote Modular Cabinet

Field junction box

Junction box

Multi Core Cables

Marshalling Cabinet

LER or RIE

Controller and IO Cabinet

Universal IO Standard Cabinet

Controller Cabinet


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The Universal Barrier

• Introducing the P&F Universal Barrier

– Compliments Universal Channel Technology

• Works for both process and safety IO

– Universal Barrier with “Adaptive Signal Technology”

• Capable to have 24VDC AI, AO, DI and DO connected IO

– Universal Barrier Cabinets

• 16 Barrier with 16 pair prefabricated cable

• 32 Barrier with two 16 prefabricated system cables.

• 64 Barrier with four 16 pair prefabricated cable

– Environmental Specifications

• -40C to +70C, same as Universal IO

• Marine and HazLoc, same as Universal IO


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Experion PKS R431

Industry Standards


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OneWireless Network R220/R230 Wall-to-wall Redundancy

– Improves overall data availability

– Eliminates single point of failure

• Duo cast from transmitters to access points

• Multiple paths between ISA100 Wireless devices

• Redundant WDM

• FTE for Experion users

System Manager Improvements

– More rugged and reliable network

Tx power of radios can now be changed

from control room

– Certified installer required

Usability Improvements

– Reports

– Improved Maps and Map overlays

Dedicated VLAN for sensor traffic


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I/O IED

Redundant Experion Control Server

HMI

IED Tools

IEC61850 Topology Diagram

Redundant Experion IEC61850

Client Server

I/O

IEC61850 Network

MMS & RCB

Alarms, Events,

Supervisory

Control, and HMI

MMS, RCB, GCB

Measurement &

Control

FW

DSA

FTE Network

NTP Time

Master

IED IED IED

C300-50ms IIM


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Profibus Topology

Turck EXCOM

HART Devices

CEAG

STAHL

HART Devices

Siemens PROC Siemens PROV

Simatic S7 400 PLC Danfoss VLT2800

Drive

ABB ACS 800 Drive

HMI

DP: Time-Sync & Time Stamped Alarms and

Events, Read/Write DPV1 data

HART: Device & Dynamic variables, Command

48 Alarms, HART std diagnostic alarms and

other HART variables

FDM

Other Third

party comp.

Redundant Experion Control Server

C300 PGM

Future


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FMC Kongsberg - Best Practice

• FMC – being most prolific S/S vendor

– Direct FMC 722 TPU Protocol

– Peer control to C300

• Reduced points of failure

• No mapping across OPC or Modbus

• Simplifies operation and maintenance

– Standardized library of shapes and

faceplates

– Optional replacement of FMC Data Collector

Server with ACE to further simplify footprint.

– Also Reduces comms load from C300

ACE-2

C300 C300

FMC

TPU

Experion

Server

FMC

Server

FMC

TPU C300 C300

SEM

001

SEM

nnn

Experion

Server ACE-1

SEM

001

SEM

nnn R431

R410

Subsea

Tofino

Firewall

FMC722 over TCP

OPC DA

FMC722 over TCP

Diagnostic Data

Non process data

Process data

CDA

Quick Builder /

OPC integrator

CDA

CDA

Process data

Tofino

Firewall

Subsea

Topsides


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FDM R450

• FDM R450 – Compatible with Experion R430

• Also works with R430, R410, and R400

– DE Protocol Support • Support DE Protocol devices on TPS networks

– PVST Planner (HART) • Major customer cost mitigation for compliance and safety

• Automatically schedule and run PVST tests

• Start with support for most popular devices

• Designed so others can be added “release independent”


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Experion PKS R431

Continuous Evolution


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TDC/ TPS Evolution to Experion

History Module

Network Interface Module Hiway Gateway

Application Module

ACE-T / E-APP Experion Server -TPS

HPM

Logic Manager

Basic Controller

C300 C300

Safety Manager

Universal Station

Global User Station


Experion Station –TPS

GUS Application

Level 2 Switch Local Control Network

Fault Tolerant

Ethernet

C300-UHIO

ELMM

EHPM Universal

Control

Network

APP


GUS Application

Basic

Hiway

ENIM EHB

Control

Firewall


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TDC/ TPS Evolution to Experion

History Module Application Module

ACE-T / E-APP Experion Server -TPS

C300 C300

Safety Manager

Level 2 Switch Local Control Network

Fault Tolerant

Ethernet

ELMM

EHPM

ENIM EHB

Control

Firewall



GUS Application

C300-UHIO

Peer to Peer

Below the Firewall

FTE Data Access

Offloads the LCN


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The Enhanced TPS Node

ACE-T / E-APP

Experion Server -TPS

C300 C300

Safety Manager

Level 2 Switch LCN

Fault Tolerant

Ethernet

ELMM

EHPM Control

Firewall



GUS Application

C300-UHIO

Experion Station - TPS

Thin Client

HM

LCN Data Access

ETN Gateway

TPS Applications

GUS


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Optimized On Process Migration

Optimized OPM

with

Virtualization

Experion Virtual Infrastructure

Experion OPM

Process

(hardware refresh)

Experion Support and Maintenance

(ESM)

Experion Backup and Recovery

(EBR)


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ACE Server B Server A Flex/Console

Experion Support and Maintenance

Optimized OPM Process

Pre-migration

OPM Server B

OPM Server A OPM ACE

OPM Flex/Console

Production Cluster

Virtual Staging Area

• Sample data based on test scenario of single Experion cluster consisting of

• 2 Experion Servers

• 6 Console Stations

• 3 ACEs

• 6 Flex Stations

• Assumes ESM configuration already exists

ACE Replacement Server B

Replacement Server A

Replacement Flex/Console Replacement

2014 honeywell users group americas experion pks · –c300 with iec 61850 –profibus dpv1 and...

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