2014 pv reliability, operations & maintenance workshop: pv system health characterisation and...

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This work has received funding from the European Union‟s Seventh Programme for research, technological development and demonstration under grant agreement No 308991. [email protected] | www.3E.eu PV System Health Characterisation and Loss Analysis using Operation Data PV Reliability & O&M Workshop Karel De Brabandere May 7, 2014

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2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterization and Loss Analysis using Operation Data 3E, Karel De Brabandere

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Page 1: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991. [email protected] | www.3E.eu

PV System Health

Characterisation and Loss

Analysis using Operation Data

PV Reliability & O&M Workshop

Karel De Brabandere

May 7, 2014

Page 2: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

15 year global track record in sustainable energy

3E Intro: who we are

• Created in

1999

• Projects in 40

countries

• Offices in 7

countries

• Team of 20

nationalities

2

Page 3: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Integrated services over project lifecycle

3E Intro: what we do

APPLIED

RESEARCH STRATEGY

& POLICY

FEASIBILITY STUDIES

& resource assessments

DUE DILIGENCE

at all project phases

MONITORING & MANAGEMENT

TECHNICAL ADVISORY

through the project lifecycle

3

Page 4: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

International track-record in solar PV

Our experience

+ 5 GWp experience in solar technical advisory

over whole project lifecycle

+ 750 MWp monitored by proprietary software

SynaptiQ

40 countries worldwide

4

Page 5: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

PV System Performance Evaluation through

Bottom-up Modelling (1)

5

Many different losses affect the

performance ratio (PR)

Estimating individual losses

beforehand is easy (though not

always very accurate)

Measuring individual losses on a

PV plant is difficult

Page 6: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

PV System Performance Evaluation through

Bottom-up Modelling (2)

6

Production differs from system to

system, both forecasted and real

Not always good correlation

between forecasted and real

production

Root cause of deviation often not

identified

Source: Leloux et al., “Review of the performance of residential PV systems

in Belgium,” Renewable and Sustainable Energy Reviews, 2012.

Page 7: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Automated PV System Health Characterisation

7

Overall Objective

Development and implementation of methods to identify root cause of

sudden or gradual changes of PV system performance

Approach

Regression of „grey-box model‟

o Reflecting physical dependencies

o Derivation of single-diode, optical, thermal, time, etc.. parameters

Continuously monitor fitted grey-box parameters

Compare parameters with expected range

Relate parameter deviations with possible root causes

Sneak preview of work in progress

Page 8: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Analyse

PV System Health Scan Process

8

Monitoring Data

Configuration,

Datasheet,

Laboratory Tests

Theoretic

System

Parameters

Theoretic

Performance

Irradiation

Measured

Performance

Irradiation

Page 9: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Analyse

PV System Health Scan Process

9

Theoretic

System

Parameters

Monitoring Data

Configuration,

Datasheet,

Laboratory Tests

Measured

Performance

Theoretic

Performance

Irradiation

Irradiation

Modelled

System

Parameters

Analyse

Page 10: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Bottom-up versus Top-Down

10

Bottom-up or white-box

Detailed ex-ante modelling of system components and its parameters

o Estimation of yield before production starts

o e.g. PVsyst

Lots of ways to tune parameters

Sometimes large deviations between model and reality

Top-Down or grey-box

Ex-post fitting of monitoring data to system equations in order to derive

system characteristics

Parameters are result from fitting, no tuning

Small deviations or „residuals‟ between model and reality

Page 11: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Fitting of System Parameters: MPP current

11

Page 12: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

MPP current fitting: fitted versus measured

12

Measured values

Fitte

d v

alu

es

Page 13: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Fitting of System Parameters: MPP voltage

13

Page 14: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

MPP voltage fitting: fitted versus measured

14

Measured values

Fitte

d v

alu

es

Page 15: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Fitting of System Parameters

15

Similar approach for other measurements, e.g.:

AC values

Irradiation sensors

Temperature sensors

Estimation of other system parameters, e.g.:

Offset and slope of sensors

Reflection

Shading

Equivalent thermal resistance

Time constants (thermal, MPP tracking)

Inverter derating limits

How visualize this in a user-friendly way?

Page 16: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Think of a blood analysis…

16

Expected

range

Measured

Value

Measured

component

Page 17: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Fitted compared to expected parameters

17

Measured

component Expected

range

Measured

Value

Page 18: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Analyse

PV System Health Scan Process

18

Theoretic

System

Parameters

Monitoring Data

Configuration,

Datasheet,

Laboratory Tests

Measured

Performance

Theoretic

Performance

Analyse

Irradiation

Modelled

Performance

Irradiation

Modelled

System

Parameters

Analyse

Page 19: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Modelled versus theoretic performance

19

Page 20: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Sankey diagram (part 1)

20

Page 21: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Analyse

PV System Health Scan Process

21

Theoretic

System

Parameters

Monitoring Data

Configuration,

Datasheet,

Laboratory Tests

Measured

Performance

Analyse

Theoretic

Performance

Analyse

Irradiation

Modelled

Performance

Irradiation

Modelled

System

Parameters

Analyse

Page 22: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Analysis of residuals

22

Page 23: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Sankey diagram (part 2)

23

Page 24: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Fitting of inter-array shade profile angle

24

Source: Müller et al., “Maximizing the Yield of Large PV Power Plants: What Can We Learn From Monitoring and Simulation?,”

in 27th EU PVSEC, Frankfurt, Germany, 2012, pp. 3775–3781.

Sun profile angle

Inter-array shade profile angle

Page 25: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Fitting of inter-array shade profile angle

25

Page 26: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Fitting of inter-array shade profile angle

26

Page 27: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Fitting of inter-array shade profile angle

27

Page 28: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

MPP current fitting: fitted versus measured

28

Page 29: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Fitting of inter-array shade profile angle

29

Page 30: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Challenges

30

Data quality / availability in commercial plants

Data gaps, sensor availability, communication issues

Sensor accuracy

Correctness of configuration data

Consistency of results (e.g. depending on data length, system configuration)

Methodology fine-tuning in order to maximize consistency

Confidence margins of estimated parameters

Build up a knowledge base of typical health scan results

Determination of typical distribution, expected range

Dependency on components, design choices,

Link between parameter deviations and probable root cause

Visualisation of results understandable to system owners, O&M

Health scan, Sankey diagram, …

Page 31: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Use cases

31

Understand difference with the forecasted PR:

Identify where the extra losses / gains come from

o PV modules? Inverters? String connections? Grid? …

o Design? Dimensioning? O&M? …

o Inter-array shading? Soiling? Sensor issues? ...

In order to

o Initiate early corrective actions

o Learn and make better future design choices

o Identify components which systematically under- or overperform

Alternative for IV sweeping of PV arrays

No additional equipment, no interruption of production

Continuous, not just a one-off snapshot

Cost-effective

Fitting operation points that matter

Commissioning, due diligence

Page 32: 2014 PV Reliability, Operations & Maintenance Workshop: PV System Health Characterisation and Loss Analysis using Operation Data, 3E

This work has received funding from the European Union‟s Seventh Programme for research,

technological development and demonstration under grant agreement No 308991.

Thank you

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Cape Town

[email protected]

www.perfplus.eu

www.3E.eu