201408 klaus union product program pumps eng

7/18/2019 201408 Klaus Union Product Program Pumps ENG

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PRODUCT PROGRAMMAGNET DRIVE & SHAFT SEAL PUMPS

KLAUS UNION GmbH & Co. KG

Blumenfeldstr. 1844795 Bochum

Germany

Phone +49 234 45 95 - 0Fax +49 234 45 95 - 7000

E-Mail [email protected]

Internet www.klaus-union.com

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Product Program Pumps:

Pumps with Magnet Drive

E Centrifugal Pumps acc. to DIN EN ISO 2858 &

DIN EN ISO 15783, SLM NV

E Centrifugal Pumps acc. to ANSI B73.3, SLM AVO

E Centrifugal Pumps for Petrochemical Applications

acc. to API 685, SLM AVP

E Centrifugal Pumps for High Pressure

Applications, SLM SV / SLM GV/SLM NVH

E Centrifugal Pumps for High

Temperature Applications, SLM NHO

E Centrifugal Pumps for Liquids

Containing Solids, SLM NV OT

E Self-Priming Centrifugal Pumps, SLM SV

E Multistage Centrifugal Pumps,

Tension-Rod or Barrel-Type Design, SLM GV

E Submerged Centrifugal Pumps, SLM NVT

E Double-Suction Centrifugal Pumps, SLM ZV

Pumps with Shaft Sealing

E Twin Screw Pumps, DSP

E Centrifugal Pumps acc. to DIN EN ISO 2858 &

DIN EN ISO 5199, NOVE Multistage Centrifugal Pumps,

Tension-Rod or Barrel-Type Design, GOV / GOVT

E Horizontal and Vertical Propeller Pumps, P

E Bottom-Flange Propeller Pumps, UP

E Submerged Centrifugal Pumps, TP NO

E Double Suction Centrifugal Pumps, NZ

Product Program Valves:

E Globe Valves, T

E Globe Valves, Y

E Gate Valves, Isomorphous Construction Series

E Gate Valves, Wedge or Wedge Plates

E Relief Valves

E Check Valves

E Sight Glasses

E Strainers

E Filters

E Bottom Valves

E Safety Valves

Klaus Union Service Performance:

E Workshop / On-Site Repairs

E Genuine Spare Part Delivery Worldwide

E Spare Parts Storage

E Customized Spare Parts Management

E On-Site Maintenance

E Installation

E Retrofitting

E On-Site Testing / Monitoring

E Customer Advisory Service

E Start Up & Commissioning

E Individual 24 / 7-Service

E Trouble-Shooting

E In-House & On-Site Training

E On-Site Assembly and Disassembly

E Long-Term Maintenance Contracts

E Maintenance Planning and Consulting

E Diagnostics



Klaus Union GmbH & Co. KG

Experience – Responsibility – Passion

In 2012, Klaus Union developed Double VoluteTwin Screw Pumps with pre-assembledcartridges for quick and easy maintenance.Due to safety and service reasons, Klaus

Union pumping systems are today´s focus forall kind of industries.

Advanced Material – Highest Quality

Klaus Union’s product program covers pumpsystems and valves for every kind of industry.

They are used e.g. in temperature sensitiveapplications (refrigeration, heat treatment), inpower stations, liquid gas plants or in galvanicprocesses. Beside steel and stainless steel,corrosion-resistant materials, such as nickel-

and titanium-based alloys, are forming todaysbasis of all Klaus Union products.A state of the art quality management systemguarantees the highest degree of safety.

Operators around the world trust in KlausUnion products. Their reliability is supportedby comprehensive factory service, providedon-site 24 / 7.

Klaus Union offers worldwide services byKlaus Union Service GmbH, an affiliate of theKlaus Union Group.

www.klaus-union.com

Klaus Union Pumps & Systems

Founded in 1946 in Bochum, Germany,Klaus Union is today a market leader for theproduction and supply of pump systems and

valves. The company keeps numerous patentsand offers a comprehensive product portfolioof centrifugal and screw pumps. Sincemany of the global operators of Klaus Union

Pump Systems & Valves are from the oil &gas, chemical and petrochemical industry,particularly high requirements are placed onall related products.

Transport of aggressive, toxic and / or explosivefluids does not allow any compromise onquality, service life and safety. Klaus Unionfailure-free products guarantee constant

operation and protection of both, people andenvironment.

Klaus Union Innovation for Your Safety

In the early 1950s, Klaus Union had alreadydeveloped the world’s first magnet drive,which was introduced to industries at the

ACHEMA in Frankfurt in 1955. Furthertrendsetting developments followed, suchas the first titanium pump manufacturedin Europe or entire new magnet systems.

Quality Assurance

A major component of the Klaus Union ethosis to ensure highest product qualities. Existingquality assurance procedures with Klaus Union

suppliers are constantly monitored from orderplacement to goods receipt and final assembly.This quality assurance system, developed onlatest technologies, complies with the require-

ments of international regulations.

Klaus Union products and processes arecertified according to:

E DIN EN ISO 9001

E EC Pressure Equipment Directive97 / 23EC

E Machinery Directive 2006 / 42 / EC

E Explosion Protection Directive94 / 9 / EC (“ATEX Di rective ”,

equipment category 2 for use inexplosion protection zone 1, II2GcT4)

E EAC Certificate - Certificate ofconformity with requirements oftechnical regulations TP TC 012/2011,

Russia

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Product Portfolio

P

Single-Stage Propeller

Pump with Shaft Sealing

DSP

Double Volute Twin Screw

Pump with Shaft Sealing

NOV

Single-StageCentrifugal Pump

with Shaft Sealingaccording toDIN EN ISO 5199

TP NO

Single-Stage

Submerged Pumpwith Shaft Sealingaccording toDIN EN ISO 5199

GOV

Multi-StageCentrifugal Pump

with Shaft Sealingaccording toDIN EN ISO 5199

SLM NV

Magnet DriveSingle-Stage Centrifugal

Pump according toDIN EN ISO 2858 andDIN EN ISO 15783

SLM GV

Magnet DriveMulti-Stage CentrifugalPump based on

DIN EN ISO 15783

SLM SV

Magnet DriveMulti-Stage SideChannel Pump based

on DIN EN ISO 15783

SLM NVT

Magnet DriveSingle-Stage Submerged

Pump according toDIN EN ISO 15783

SLM AVP

Magnet DriveSingle-Stage

Centrifugal Pumpaccording toAPI 685

SLM AV

Magnet DriveSingle-Stage

Centrifugal Pumpaccording toASME B73.3

Sealless Pump Systems Mechanically Sealed Pump Systems

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SLM NV – The Modular System for Sealless

Centrifugal Pumps

Fig. 4: Klaus Union Modular System

The Modular System

Klaus Union´s modular pump system is

consisting of three different elements:The combination of these elements allows alarge operating envelope with less differentparts.

By usage of over 100 different pump sizesand magnet drives, operation parametersup to 3.500 m3/h and 400 bar are realized.Interchangeability, stock size and services

become easy subjects.

Fig. 1: Pump Hydraulic, 41 Sizes

Fig. 3: Bearing Bracket, 6 Sizes

Fig. 2: Magnet Coupling, 54 Sizes

Metallic

Isolation Shell

Casing

Heated

Intermediate

Lantern

Drive Hub +

Drive Shaft

Outer

Magnet

Carrier

Thermal Barrier

Non-Metallic

Isolation Shell

Intermediate Lantern

Drive Hub

Drive

Lantern

Motor

Motor

Drive Frame

B e a r i n g

D e s i g n

C l o s e - C o u p l e d

D e s i g n

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Magnet Drive Single-Stage Centrifugal Pump SLM NV according to DIN EN ISO 2858 and DIN EN ISO 15783

Fig. 5.Magnet Drive Centrifugal Pump SLM NVO,

Oil-Lubricated

Fields of Application

Industries

E Chemical Industry

E Petrochemical Industry

E Refrigeration and Heat Treatment

E Oil & Gas

E Power

Products

E Acids

E Lyes

E Hydrocarbons

E Heat Transfer Liquids

E Coolants

E Liquid Gases

E Aggressive, Explosive andToxic Liquids

E Liquids Containing Solids

E High-Viscosity Liquids

Operating Data

E Flow Rate: max. 3,500 m³/ h

E Delivery Head: max. 220 m L.C.

E Temperature Range: -120 °C to +450 °C

E Pressure Rating: max. PN 400

Design

E Single-Stage, Horizontal Centrifugal

Pump in Process DesignE Hydraulic Performance and Dimensions

according to DIN EN ISO 2858

E Technical Design based onDIN EN ISO 15783

E Permanent Magnet Drive– Maintenance-Free

– Separation of Liquid Chamber toAtmosphere by Means of Isolation Shell

– Slipless Power Transfer

E Materials: Steel, Stainless Steel, Nickel-Based Materials, Titanium

E Bearing Bracket with Oil- or Grease-

Lubricated Anti-Friction Bearings;Optional: Close-Coupled Block Design

E Product-Lubricated Journal Bearings;made of Silicon Carbide (SSiC) orCustomized Materials

Fig. 6.3-D Cross-Section of Magnet Drive Centrifugal Pump

SLM NVO, Oil-Lubricated

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Magnet Drive Centrifugal Pump SLM AV

according to ASME B73.3


SLM AVO, Oil-Lubricated


Industries

E Chemical Industry


E Power

E Oil & Gas


Products

E Acids

E Lyes

E Hydrocarbons

E Aggressive, Explosive and

Toxic Liquids

E Liquid Gases


E Coolants

E Liquids Containing Solids

E High-Viscosity Liquids

Operating Data





Design

E Single-Stage, Horizontal Centrifugal

Pump in Process DesignE Hydraulic Performance and Dimensions

according to ASME B73.3

E Permanent Magnet Drive– Maintenance-Free– Separation of Liquid Chamber to

Atmosphere by Means of Isolation Shell – Slipless Power Transfer

E Materials: Steel, Stainless Steel, Nickel-Based Materials, Titanium

E

Bearing Bracket with Oil- or Grease-Lubricated Anti-Friction Bearings;

Optional: Close-Coupled Block Design

E Product-Lubricated Journal Bearings;made of Silicon Carbide (SSiC) orCustomized Materials

Fig. 7.Magnet Drive Centrifugal Pump SLM AVO, Oil-Lubricated

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Fig. 9.Magnet Drive Centrifugal Pump SLM AVP

Magnet Drive Centrifugal Pump SLM AVP

according to API 685


SLM AVP


Industries

E Chemical Industry



E Oil & Gas

E Power

E On- / Offshore Plants

Products

E Hydrocarbons

E Liquid GasesE Aggressive, Explosive and

Toxic Liquids


E Coolants

E Acids

E Lyes

Operating Data





Design

E Single-Stage, Horizontal CentrifugalPump in Process Design,Heavy-Duty Design

E Hydraulic Performance and Dimensionswith reference to ASME B73.3

E Technical Design according to API 685E Flanges according to ANSI / ASME B16,5,

Class 150 (PN 20), Class 300 (PN 50)

E Permanent Magnet Drive– Maintenance-Free– Separation of Liquid Chamber to

Atmosphere by Means of Isolation Shell– Slipless Power Transfer

E Materials: Steel, Stainless Steel, Nickel-Based Material, Titanium

E Bearing Bracket with Oil-LubricatedAnti-Friction Bearings

E Centreline Support

E Product-Lubricated Journal Bearings;

made of Silicon Carbide (SSiC) orCustomized Materials

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Magnet Drive Side Channel Pump SLM SV

Fig. 11.Magnet Drive Side Channel Pump SLM SVS,Grease-Lubricated

Fig. 12.3-D Cross-Section of Magnet Drive Side Channel Pump

SLM SVS, Oil-Lubricated


Industries

E Chemical Industry


E Refrigeration Engineering

E Oil & Gas

E Vacuum Technology

Products

E Acids

E Lyes

E Hydrocarbons

E Solvents

E Liquid Gases

E Refrigerants

Operating Data

E Flow Rate: max. 42 m³/ h




Design

E Multi-Stage, Horizontal Side Channel

Pump in Process Design


E Maximum Number of Stages: 8

E Self-Priming

E Barrel-Housing Design with justTwo Gaskets

E Gas Handling

E First Low-NPSH Stage for Improved

Suction PerformanceE Permanent Magnet Drive

– Maintenance-Free– Separation of Liquid Chamber to

Atmosphere by Means of Isolation Shell

– Slipless Power TransferE Material: Stainless Steel

E Bearing Bracket with Oil- or Grease-Lubricated Anti-Friction Bearings;Optional: Close-Coupled Block Design

E Product-Lubricated Journal Bearings;made of Silicon Carbide (SSiC) or

Customized Materials

14 15



Fig. 14.

3-D Cross-Section of Multi-Stage Magnet DriveCentrifugal Pump SLM GVOT, Oil-Lubricated

Fig. 13.Multi-Stage Magnet Drive Centrifugal Pump SLM GVOT,

Oil-Lubricated


Industries

E Chemical Industry



E Oil & Gas

E Power

Products

E Acids

E Lyes

E Hydrocarbons

E Hot Water


E Liquid Gases

E Aggressive, Explosive andToxic Liquids

Operating Data


E Delivery Head: max. 700 m L.C.E Temperature Range: -120 °C to +350 °CE Pressure Rating: max. PN 200

Design

E Multi-Stage, Horizontal Centrifugal Pumpin Process Design

E Technical Design based on

DIN EN ISO 15783E Impeller Arrangement in Series;

Maximum Number of Stages: 6

E First Low-NPSH Stage for ImprovedSuction Performance

E Barrel-Housing Design with justTwo Gaskets

E Centreline Support

E Permanent Magnet Drive

– Maintenance-Free

– Separation of Liquid Chamber toAtmosphere by Means of Isolation Shell – Slipless Power Transfer

E Materials: Steel, Stainless Steel

E Bearing Bracket with Oil- or Grease-Lubricated Anti-Friction Bearings;Optional: Close-Coupled Block Design


Customized MaterialsE Designs: Barrel-Housing Design or

Sectional Design

Multi-Stage Magnet Drive

Centrifugal Pump SLM GV

16 17



Magnet Drive Submerged Pump SLM NVT

Fig. 15.

Magnet Drive Submerged Pump SLM NVT

Fig. 16.

3-D Cross-Section of Magnet Drive Submerged Pump SLM NVT


Industries

E Chemical Industry


E Power

Products

E Acids

E Lyes

E Hydrocarbons


E Aggressive, Explosive and

Toxic Liquids

E Industrial Effluent

Operating Data



E Temperature Range: -50 °C to +200 °CE Pressure Rating: max. PN 40E Immersion Depth: max. 10,000 mm

Design

E Single-Stage Submerged Pump

E Hydraulic Performance according toDIN EN ISO 2858

E Technical Design based on

DIN EN ISO 15783E Permanent Magnet Drive

– Maintenance-Free– Separation of Liquid Chamber to

Atmosphere by Means of Isolation Shell

– Slipless Power TransferE Materials: Steel, Stainless Steel, Nickel-

Based Material, Titanium

E Drive Shaft with Permanently Grease-Lubricated Anti-Friction Bearings



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Screw Pump DSP

Double Volute Twin Screw Pump with Shaft Sealing


Industries

E Oil & Gas

E Shipbuilding

E Chemical Industry

E Power

E Sugar Industry

E Paints

Products

E Viscous Liquids Containing Considerable

Amount of SolidsE Lube, Crude or Fuel OilsE Bitumen

E Tar

E Asphalt

E Fats

E Resins

E Residues

E

Multiphase Products Containing Liquids,Gas and Solids

Operating Data


E Differential Pressure: max. 100 bar


E Viscosity: max. 100,000 mPas

Design

E Horizontal Twin Screw Pump,Double Volute & Cartridge Design

E Drive Torque Transfer by Timing Gearlocated outside of Pumping Chamber

E Four Shaft Seals


E Rotors Manufactured from Single Piece

Bar StockE Bearings located outside of Pumping

Chamber

E Design with separate Liner

Fig. 17.Double Volute Twin Screw Pump DSP in Cartridge Design

Fig. 18.3-D Cross Section of Double Volute Twin Screw Pump DSP

20 21



Centrifugal Pump NOV

with Shaft Sealing

Fig. 19.Centrifugal Pump NOV with Shaft Sealing, Oil-Lubricated

Fig. 20.3-D Cross-Section of Centrifugal Pump NOV with Shaft Sealing,

Oil-Lubricated


Industries

E Chemical Industry



E Oil & Gas

E Paper and Cellulose Plants

E Power

E Sugar Industry

E Coking Plants

Products

E Acids

E Lyes

E Hydrocarbons


E Coolants

E Liquid Gases

E Sewage

E Colouring Matters

E Salt Solutions

E Pulp

Operating Data





Design

E Single-Stage, HorizontalCentrifugal Pump

E Hydraulic Performance and Dimensions

according to DIN EN ISO 2858

E Technical Design according toDIN EN ISO 5199

E Shaft Sealing Space for Installation ofMechanical Seals according toDIN EN 12756 or Stuffing Box Packings



22 23



Multi-Stage Centrifugal Pump GOV with Shaft Sealing

Fig. 22.3-D Cross-Section of Multi-Stage Centrifugal Pump GOVT

with Shaft Sealing

Fig. 21.Multi-Stage Centrifugal Pump GOVT with Shaft Sealing


Industries

E Chemical Industry



E Oil & Gas

E Power

Products

E Liquid Gases

E Acids

E Lyes

E Hydrocarbons

E Hot Water


Operating Data





Design

E Multi-Stage, Horizontal Centrifugal Pump

in Process DesignE Technical Design based on

DIN EN ISO 5199

E Impeller Arrangement in Series,Maximum Number of Stages: 6

E First Low-NPSH Stage for ImprovedSuction Performance

E Shaft Sealing Space for Installation of

Mechanical Seals according toDIN EN 12756 or Stuffing Box Packings



E Designs: Barrel-Housing Design or

Sectional Design

24 25



Fig. 24.

3-D Cross-Section Submerged Pump TP NO with Shaft Sealing

Submerged Pump TP NO with Shaft Sealing

Fig. 23.

Submerged Pump TP NO with Shaft Sealing


Industries

E Chemical Industry



E Power

E Coking Plants

Products

E Acids

E Lyes

E Hydrocarbons


E Liquid Gases

Operating Data


E Delivery Head: max. 200 m L.C.E Temperature Range: -50 °C to +250 °C


E Immersion Depth: max. 10,000 mm

Design

E Single-Stage Submerged Pump

E Hydraulic Performance according toDIN EN ISO 2858


E Shaft Sealing Space for Installation ofMechanical Seals according to

DIN EN 12756 or Stuffing Box Packings




26 27



Fig. 25.Propeller Pump P

Propeller Pump P

with Shaft Sealing


Industries

E Power

E Chemical Industry


E Paper and Cellulose Industry

E Cooling Water Plants

E Sea Water Treatments

Products

E Acids

E Lyes

E Paper and Cellulose Mash

E Brine (Evaporation Plants)

E Mineral Fertilisers (Liquid)

E Sea Water

E Cooling Water

E Dyes

Operating Data





Design

E Horizontal Axial Flow Pump

E Pump Casing in Cast or Welding

Construction

E Shaft Sealing Space for Installation ofMechanical Seals according toDIN EN 12756 or Stuffing Box Packings


E Bearing Bracket with Oil- or Grease-

Lubricated Anti-Friction BearingsE Pumping Direction Freely SelectableE Modification of Service Data Possible by

Means of Adjusting Propeller Blades

28 29



Customized Pump Systems & Materials

Customized Solutions

E Magnet Drives adapted to IndividualApplications

E Double-Flow Radial Centrifugal Pumpwith Magnet Drive SLM ZVO

E Multi-Stage Centrifugal Pump for Delivery

Heads of up to 1,000 m SLM HV / HE Multi-Stage Submerged Pump with

Magnet Drive SLM GV TT

E Multi-Stage Submerged Pump withStuffing Box Packing TP GOT

E Mobile Pump Units

E Vertical Pumps with Magnet Drive

E Pipe Elbow Propeller Pumps PK

E Multiphase Systems

Further materials upon request

Steel

Castings Rolled Material

1.0619 GP240GH 1.7139 16MnCrS5

1.6220 G20Mn5 1.7225 42CrMo4

0.7043 EN-GJS-400-18 1.7227 42CrMoS4

1.0038 S235JR

1.0460 P250GH

1.0421 P355T1

Stainless Steel


1.4408 GX5CrNiMo 19-11-2 1.4571 X6CrNiMoTi 17-12-2

1.4308 GX5CrNi 19-10 1.4404 X2CrNiMo 17-12-2

1.4470 GX2CrNiMoN 22-5-3 1.4541 X6CrNiTi 18-10

1.4409 GX2CrNiMo19-11-2 1.4462 X2CrNiMoN 22-5-3

Nickel-Based Materials


9.4600 G-NiMo29Cr 2.4610 NiMo16Cr16Ti

9.4610 G-NiMo16Cr16 2.4068 Ni99

2.4170 G-Ni95 2.4360 NiCu30Fe

9.4660 GX1NiCrMoCuN35-20 2.4660 NiCr20CuMo

2.4365 G-NiCu30Nb

Titanium


3.7031 G-Ti2 3.7035 Ti2

3.7032 G-Ti2Pd 3.7165 Ti6Al4V

30 31



Global Presence

Klaus Union Subsidiary

Klaus Union Sales Office

Klaus Union Center of

Competence

Algeria

Australia

Austria

Belarus

Belgium

Brazil

Canada

China, Ningbo

Colombia

Czech Republic

Denmark

Egypt

England

Finland

France

Germany, Bochum

Hungary India, Pune

Indonesia

Iran

Iraq

Italy

Kazakhstan

Kuwait

Malaysia

Mexico

Netherlands

Norway

Poland

Portugal

Romania

Russia

Saudi Arabia

Singapore

Slovakia

South Korea

Spain

Sudan

Sweden

Switzerland

Taiwan Thailand

Turkey

Ukraine

UAE

USA, Houston

Venezuela

Vietnam

32 33



Klaus Union Service

Klaus Union – More Than Just Technology

The importance of a global service manage-ment initiated Klaus Union to set up an owncompany, concentrating on after sales and

service performance only. Klaus Union ServiceGmbH started in 2006. The service team deve-loped Klaus Union’s after sales portfolio fromsimple genuine spare part delivery up to highly

complicated diagnostics on site, which aretoday possible by using latest instrumentationsystems.Local stock management reduces down times

significantly. Spare parts are additionally avail-able through Klaus Union’s webshop, whichallows a 24 / 7-service.

Commissioning, start up, maintenance andrepair are upon operator-requests, which willbe performed either from Klaus Union head-

quarter in Bochum or by one of the 15 servicecenters worldwide.Klaus Union supports locally with trainingcourses, seminars, consulting services, failure

analysis and spare parts management. KlausUnion runs service with experience, compe-tence, responsibility and passion!

E Workshop Repairs

E On-Site Repairs

E Genuine Spare Part

Delivery Worldwide

E Spare Parts Storage

E Customized Spare Parts

Management

E On-Site Maintenance

E Installation

E Retrofitting

E On-Site Testing

E Customer Advisory

Service

E Start Up & Commissioning

E Individual 24 / 7-Service

E Trouble-Shooting

E In-House & On-Site

Training

E On-Site Assembly and

Disassembly

E Long-Term Maintenance

Contracts

E On-Site Monitoring

E Maintenance Planning

and Consulting

E Diagnostics

Klaus Union Service Performance

34 35

201408 klaus union product program pumps eng

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