Materials and TechnologiesIBC Group | 902 Hendricks Drive, Lebanon, IN 46052 | www.ibccoatings.com

Laser Cladding Capabilities OverviewApril 2016

Materials and Technologies2

Welcome to IBC

Materials and Technologies

Company Profile

• IBC Group consists of IBC Coating Technologies, Inc.; IBC Materials and Technologies, Inc.; and IBC-Sputtek, Inc.

• IBC is a privately owned surface engineering company established in 1996, with manufacturing and R&D capabilities located in Lebanon, Indiana, U.S.A. and Toronto, Canada

• IBC has about 85 employees and occupies approximately 80,000 square feet

• IBC serves a variety of industries – Aerospace, Defense, Gas Turbines, Oil, Automotive, Metal Forming, Die Casting, Forging, and others – by providing advanced surface treatment solutions in USA , Canada, Mexico, and Europe

• IBC develops and applies proprietary surface treatments to improve wear, corrosion, fatigue, and lubricity properties of components

• IBC uses build-up processes (Cold Spray, HVAF, Laser Cladding) in conjunction with surface treatments to provide repair solutions

• IBC’s surface treatments are used in a wide variety of applications with excellent results

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Materials and Technologies

IBC Provides The Following Services

• Thin Film Coating– CeraTough-D™ Diamond Like Carbon (DLC)

coatings– High Energy PVD coatings (TiN, TiALN, CRN,

CRC, TIC, VC, Al2O3, SiO2, ZrO2, SiN)

• Nitriding– Ion Plasma Nitriding (DHIN)– Ion Plasma Ferritic Nitrocarburizing (DH-FNC) – Post-DHIN and FNC Oxidation (equivalent to

Plasox)– Salt Bath Nitriding (DHN) (equivalent to QPQ,

Melonite, Tufftride, etc.)

• Laser Cladding

• Micro-laser welding and repair

• Electro-spark deposition

• Plasma Electrolytic treatments and coatings – PEO – plasma electrolytic coatings of Al, Mg, Ti

alloys– PED – plasma electrolytic diffusion coatings– PEP- plasma electrolytic polishing

• Heat treating– Vacuum Heat Treat with up to 12 Bar Gas Quench– Annealing– Stress Relief– Aging– Carburizing– Solution Nitriding

• Thermal Diffusion Surface treatments– Boriding (DHB)– Tantalizing (DHTa) – Chromizing (DHC)– Aluminizing (DHA)– Vanadium Carbide (TDH)

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Materials and Technologies

LASER CLADDING

• IBC Laser Cell has a 4kW IPG fiber laser with a head tail stock positioner that can hold up to 2000 kg and 12’ length

• Cell has a wide production window to clad a variety of metals

Materials and Technologies

CLADDING WEAR SLEEVE

• 1ST Layer

• 2ND Layer

Cladding Steel Mill Rolls

This page may contain ITAR-restricted data.

Base Material - 4140

66” Length

7.67” OD

Cladding material 431 SS / H13…….

Materials and Technologies

Cladding Steel Mill Rolls

300400500600700800900

10001100

0 100 200 300 400 500

Har

dn

ess

(HV

20

0g)

Depth (um)

Hardness vs. Depth - Nitride Case

Ion Plasma Nitriding after Laser Cladding

allows additional increase in hardness

and wear resistance

431 SS – Cladding

Material

4140 Base

Material

Materials and Technologies

IBC LASER CLAD WC – NiCrBSi MATRIX

• WC hardness

1913 HV – 3900 HV

• Matrix average hardness

40 HRC

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Materials and Technologies

Examples of Laser cladding repairs

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Laser cladded turbo shaft Laser cladded cam lobs

Cladding material 420 SS Cladding material 431 SS

Materials and Technologies

Performance of Laser cladded agricultural components

• Standard components after two weeks

• Laser cladded components after two weeks with no wear signs

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Cladding Material

WC-Ni-Cr-B

Materials and Technologies

Contact Information

• Phone: (765) 482-9802

• President/CEO: Solomon Berman

– sb@ibccoatings.com

• Vice President: Ashok Ramaswamy

– ashok@ibccoatings.com

• Address:

902 Hendricks Drive

Lebanon, IN 46052