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2017 INTERNATIONAL SYMPOSIUM In Association with IChemE

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2017 INTERNATIONAL SYMPOSIUM

In Association with IChemE

I am delighted to welcome you to the 2017 Annual Symposium of the Mary Kay O’Connor Process Safety Center. This is the 20th in the series, an important annual event that focuses on research, education, training and service issues that impact safety. Your participation is essential in making the symposium a success, and ultimately advancing the process safety technologies and concepts to make industry safer. We believe that proactive safety programs are good business and have a positive impact on the bottom line.

The objectives for holding this annual symposium are three-fold. First, this annual event provides stakeholders with research reports and updates on the activities and programs of the center. Second, we strongly believe that the center can help solve the complex and intriguing problems faced by the industry. Having identified these problems in discussions at the symposium, the tremendous expertise and resources available at the center can be brought to bear through research and educational programs to solve the problems. Finally, we believe this symposium provides an independent and unbiased forum for exchange of ideas and discussion among academia, industry, regulators and the general public.

These proceedings contain the symposium program, the complete papers presented at the symposium, and other informative items from the center.

We wish you maximum benefit from this symposium and strongly encourage you to participate in the discussions. Please feel free to contact me or other center personnel with your ideas and input regarding the symposium and other activities of the center. We encourage all stakeholders to participate in all the other activities of the center. We also extend to you a warm welcome to Texas A&M University, and to the Bryan/College Station area. We hope your stay here is fruitful and enjoyable.

Dr. M. Sam Mannan, PE, CSP, DHC, FAIChE, FIChemE, PPSERegents Professor and Executive DirectorHolder of T. Michael O’Connor Chair IMary Kay O’Connor Process Safety Center

Welcome to the

Shell is a leading global enterprise in today’s oil and gas exploration and production business, and one of America’s leading oil and natural gas producers, gasoline and natural gas marketers and petrochemical manufacturers. Shell operates in 50 states and employs more than 22,000 people delivering energy in technically innovative ways.

Shell’s strategy is to generate profitable growth, to drive forward with investment programs, to deliver sustainable growth, and provide competitive returns

to shareholders, while helping to meet global energy demand in a responsible way.

Shell supports the sustainability and development of the Mary Kay O’Connor Process Safety Center’s unique process safety curriculum, opportunities to develop process safety training available globally through universities, and a neutral forum to advance process safety practices and cultures through engagement of academia, industry and regulators.

Formosa Plastics Group (FPG) is a growing, vertically-integrated and global supplier of petrochemical and plastics. The FPG includes more than 20 other conglomerates in refinery, petrochemical, fiber, electronics technology, biomedical, transportation, hospital, and university. FPG was founded at southern Taiwan in 1954, a leading company which manufactured PVC at the time. In the 1980s, FPG extended its business territory overseas, including the United States, China and Indonesia to produce

ethylene, propylene, PVC, PP, PE, EG, etc.

To improve global competitiveness, FPG started the naphtha cracking project in Taiwan (commonly known as the “Sixth Naphtha”) in 1991. It became the first non-state-owned naphtha cracking plant in Taiwan. Through the land reclamation, a plant base 8 kilometers long by 6 kilometers wide, and 2,603 hectare total area was established. The Sixth Naphtha was further developed as an integrated supply chain of petrochemical material/mid-products/products from the upstream to downstream. With over 60 years of development, the Formosa Plastics Group is now the largest private enterprise in Taiwan.

Distinguished Sponsor

Symposium Select Sponsors

GexCon is an engineering and scientific consulting firm that specializes in process safety hazard analyses and accident investigations. GexCon combines unparalleled

technical expertise with the ability to respond rapidly and to focus this knowledge in extremely short time frames. GexCon offers a range of services—from in-depth research and analysis to rapid-response evaluations—providing our clients with the critical information required to make day-to-day or long-term strategic decisions.

Siemens Process Safety Consulting, formerly Berwanger Inc., developed the industry’s patented equipment-

based pressure relief analysis (EBPRA) methodology. We deliver over 20 years of process safety expertise, Relief & Disposal System services, Inspection Data Management System (IDMS) services, Risk Assessment, Management of Change and Safety Lifecycle services coupled with specialized software solutions used worldwide.

Chemical Processing, ChemicalProcessing.com and Chemical Processing

E-Newsletters reach a monthly worldwide audience of over 140,000 chemical industry professionals responsible for designing, operating and managing more than 40,000 chemical, petrochemical, refining, plastics and pharmaceutical facilities in North America and across the globe. These professionals are responsible for developing cost-effective processes, optimizing the efficiency and reliability of plant assets and implementing product and production strategies.

Chemical Engineering is published monthly by Access Intelligence, primarily for chemical engineers and related technical people in the chemical process industries

(CPI), as well as at engineering, design and construction companies that serve the CPI. The magazine is edited for the “technical decision-maker,” an individual who applies engineering training to the making of technical and business decisions. This person most often is a chemical engineer, chemist or mechanical engineer, working in research and development, design, construction, production or technical management. Whether a recent technical graduate or someone with years of experience, this individual is applying technology for profit in the CPI. Such a person looks to Chemical Engineering for practical information that can be used directly on the job, plus the latest about what’s happening in, or will be affecting, the CPI. Serving these needs is the primary function of our magazine.

Symposium Media Sponsors

Process Safety in the 21st Century

As an industry, our inability to learn from past incidents and demonstrate that process safety is improving has led to the project Process Safety in the 21st Century and Beyond. The aim of this project is to envision better process safety by outlining efforts that each stakeholder can take.

HOW WAS THE PROJECT UNDERTAKEN?

Gaining a global perspective of the key challenges in process safety is the first important step. The challenges were considered across four stakeholders: industry, academia, regulators, and society. To determine the challenges, a series of workshops at international symposia were undertaken, including in the UK (with input from other European countries), North America, Asia, Australia/New Zealand, and the Middle East. Various methods of consultation were used, but the key questions remained consistent. In process safety:

• What are the key industry challenges?

• What are the key academic challenges?

• What are the key regulatory challenges?

• What are the key societal challenges?

These questions were answered by professionals from various levels in industry, academia, and regulatory bodies. Once the challenges were identified, a top five list was drawn up for each stakeholder group.

Our goal with this document is to lay out a series of actions to be undertaken at various levels and across all stakeholders to improve process safety because people have a right to not get hurt. To enable this vision, this roadmap is a call to action to all stakeholders and not just process safety professionals.

We invite you to look at the opportunities and think about how you can influence them and positively impact process safety. Every professional is obliged to improve process safety because engineering and science are essential to us all and it must be sustainable in all senses of the word, including process safety. If we, as engineers, do not develop new strategies for continuous improvement, the engineering profession will become irrelevant to society and the need for process safety will become extinct, thus increasing process safety incidents. A question that needs to be answered is where this roadmap is intended to take us. The simple answer is that the roadmap and the associated journey are focused towards improvements in process safety performance, which will ultimately lead us to our vision of zero incidents.

In Association with IChemE

The Institution of Chemical Engineers (IChemE) is the global professional membership organization for chemical, biochemical and process engineers and other professionals involved in the chemical, process and bioprocess industries. With a membership exceeding 44,000 members in over 120 countries, and offices in Australia, New Zealand, Singapore, Malaysia and the UK; IChemE aims to be the organization of choice for chemical engineers.

We promote competence and a commitment to best practice, advance the discipline for the benefit of society and support the professional development of our members. We are the only organization licensed to award Chartered Chemical Engineer and Professional Process Safety Engineer status.

IChemE exists because chemical engineering matters.

OUR MISSION

IChemE’s four key aims are:

• to build and sustain an active international professional community, united by a commitment to qualifications and standards that foster excellence and the delivery of benefits to society

• to engage with others to promote the development, understanding of chemical engineering and an appreciation of its importance

• to provide support and services to individuals, employers and others who contribute to improving the practice and application of chemical engineering

• to enable chemical engineers to communicate effectively with each other and with other disciplines

To support these aims, we operate as an effective, efficient and responsive organization, providing leadership and demonstrating good practice as well as complying with our obligations as a charitable organization.

IChemE is a registered charity in England & Wales (214379) and a charity registered in Scotland (SC 039661).

Frank P. Lees Memorial Lecture

Frank P. Lees is noted for his monumental three-volume work, Loss Prevention in the Process Industries (2nd edition, 1996), an extraordinary accomplishment for one man and an outstanding compendium of our present knowledge of process safety. It is not, however, a scissors and paste job, a mere collection of other people’s thoughts; he thoroughly surveyed and evaluated present knowledge and provided his own comments on it. Lees also produced an immense amount of original work, particularly on QRA, HAZOP, consequence analysis and computer applications, and trained a generation of students to follow in his footsteps.

The Mary Kay O’Connor Process Safety Center recognizes the contributions made by Frank Lees to the field of process safety and loss prevention. His teachings and findings will be the guiding light and inspiration for many in this generation and future.

Lynne Lachenmeyer will deliver the Frank P. Lees Memorial Lecture.

Frank P. Lees1931-1999

Emeritus Professor of Chemical Engineering

Loughborough University, United Kingdom

Lynne LachenmyerVice President ExxonMobil

Lynne Lachenmyer is vice president of Exxon Mobil Corporation in Dallas, Texas. In this position, she manages safety, security, health and environment for the corporation.

Lachenmyer joined Mobil Oil Corporation in 1980. She worked for 11 years in refining positions that provided her with experience in the technical, manufacturing operations, planning and environmental arenas.

In 1991, she transferred to Mobil’s corporate headquarters in Fairfax, Virginia, with responsibilities covering competitive analysis, planning, supply, logistics and marketing.

Lachenmyer became vice president of the Global Aromatics Business for Mobil Chemical Company in 1998. Following the merger with Exxon, she became vice president of the Aromatics Global Business unit for ExxonMobil Chemical Company.

She assumed the position of Asia Pacific manufacturing director located in Singapore in 2004, where she was responsible for regional operations and joint venture relations.

In 2007, she became vice president of operations for ExxonMobil Lubricants and Specialties Company, and in 2010 became senior vice president of ExxonMobil Chemical’s global Basic Chemicals, Intermediates and Synthetics businesses. She was appointed to her current position in September 2014.

Lachenmyer has a bachelor’s degree in chemical engineering from California Polytechnic University. She served on the Petro Stopping Center Board in 1997 and 1998, the Singapore Economic Development Board in 2006 and 2007, and serves on the Dean of Engineering’s Leadership Board for California Polytechnic University. She was named “Distinguished Alumnus in Engineering” in 2011 and a Hall of Fame inductee in 2014 for California Polytechnic University. She currently serves on the National Safety Council, ExxonMobil Foundation, and Junior Achievement of Southeast Texas and Dallas Boards.

Frank P. Lees Memorial Lecture

Keynote Speakers

Hector RiveroPresident & CEOTexas Chemical Council

Hector L. Rivero is president and CEO of the Texas Chemical Council (TCC), the statewide trade association for the chemical industry in Texas. Founded in 1953, TCC is the largest U.S. state trade association representing chemical manufacturers. The council represents 67 public and private companies that operate more than 200 chemical manufacturing plants across Texas. TCC is the chemical industry’s voice at the Texas State Capitol and before state regulatory agencies. TCC members represent more than $50 billion in physical assets in Texas, and are responsible for more than 400,000 Texas jobs. The chemical industry is a major economic engine for the state. As the state’s number two export, the chemical industry accounts for over $35 billion in annual exports, and pays more than $1 billion in state and local taxes annually.

Rivero is a respected business leader and effective legislative strategist. He has served on the board of directors of several business organizations including the Texas Association of Business, Texas Civil Justice League, Texas Taxpayers and Research Association, Mississippi Manufacturers Association and the Austin Chamber of Commerce. A government affairs professional for nearly 20 years, Rivero has been instrumental in the passage of major tax reforms, civil justice reforms, environmental laws and constitutional amendments.

Rivero is a graduate of The University of Texas at Austin and has previously served as state government affairs manager for E.I. DuPont de Nemours with responsibilities for 15 manufacturing plants in the U.S. Gulf Coast Region and several research facilities across the U.S. and Puerto Rico. Rivero has extensive experience working with legislative leaders, regulatory agencies, industry trade associations, and business and manufacturing organizations in numerous states.

Keynote Speakers

Jim BlackburnAttorneyBlackburn & Carter

Jim Blackburn has been a practicing environmental lawyer and planner since 1973. He is a professor in the practice of environmental law in the Civil and Environmental Engineering Department at Rice University where he teaches environmental law and sustainable design courses. Blackburn is co-director of the Severe Storm Prediction, Education and Evacuation from Disaster (SSPEED) Center at Rice University where he is also a Rice faculty scholar at the Baker Institute and director of the undergraduate minor in energy and water sustainability. He is owner of a planning firm called Sustainable Planning and Design, and teaches courses in sustainable design and environmental law in civil and environmental engineering at Rice.

Blackburn has authored numerous legal papers and has received several local, state and national awards for environmental advocacy. He was the recipient of The Barbara C. Jordan Community Advocate Award presented by Texas Southern University in 2007, the National Conservation Achievement Award in 2001 from the National Wildlife Federation and the Bob Eckhardt Lifetime Achievement Award for coastal preservation efforts from the General Land Office of the State of Texas in 1998. In 2004, Blackburn authored The Book of Texas Bays published in 2004 by Texas A&M Press, which focuses upon the environmental health of Texas bays and discusses various facts and issues. In 2009, Blackburn co-authored a compilation of art and poems titled Birds: A Collection of Verse and Vision. His most recent book, A Texas Plan for the Texas Coast, was published by the Texas A&M Press in October 2017.

Blackburn received both a B.A. in history and a J.D. at The University of Texas at Austin and, an M.S. in environmental science at Rice University.

Exhibition Floorplan

2017 INTERNATIONALSYMPOSIUM

Artie McFerrin Department of Chemical Engineering

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12 13 14 15

10 & 11

AlChE-CCPS

IChemE Safety Centre

TEEX

TEESTurbo-

machinery Laboratory

Innovatia

Chemical Processing

Mary Kay O’Connor

Process Safety Center

Process Safety for the 21st Century

and Beyond

K and K Process

exida

ATR, Inc.

GexCon US, Inc.

Mahaffey USA

BakerRisk

aeSolutions

BREEZE, a Trinity Consultants

Company

Siemens

Smith & Burgess

Quest Consultants, Inc.

Operational Sustainability, LLC

ioMosaic

Curtiss-Wright

PSRG

Primatech, Inc.

DNV GL Rolls-Royce

MicropackDetection(Americas)

AcuTechConsulting

ENTRANCE

BALLROOM

EXHIBITORS

26 & 2729 2830

Tuesday, October 247:30 Registration & Continental Breakfast – Ballroom

8:00 The Frank P. Lees Memorial Lecture: “Our Ongoing Journey to Process Safety Excellence” Lynne M. Lachenmyer, ExxonMobil – Oakwood Room

8:45 Twenty Year Retrospective - T. Michael O’Connor

9:30 Break and Exhibit Hall – Ballroom

Track I Track II Track III Track IV

Rooms Oakwood North/South 40 Brazos Mockingbird

Chairs:Kathy Shell, Scott Ostrowski

Chairs: Kiran Krishna, Jim Pettigrew

Chairs:Sara Saxena, Sarah Strand, Jeff Thomas

Chairs: Victor Carreto Vazquez, Stewart Behie

Case Study/Lessons Learned I Hazard Assessment I Risk Assessment/LOPA I Pipelines

10:15Journeys of PSM Implementation at Taiwan FPGWilliam Liao, Formosa Plastics Group

Tsunami as a Credible Hazard – A Case for SafetyMahesh Murthy , SABIC

Re-Energizing Industry Risk Management and Coordination and CommunicationSteve Arendt, ABS Group

Analysis of Leak and Explosion from an Underground Pipeline in Kaohsiung, TaiwanJenq-Renn Chen, National Kaohsiung First University of Science & Technology

10:45Employee Participation in Preventing Catastrophic Chemical HazardRick Engler, Chemical Safety Board

Optimizing Fire & Gas Detection Coverage and Layout using 3D mapping toolsAkshat Khirwal, IRESC

Institute of Makers of Explosives Safety Analysis for Risk (IMESAFR): A Tolerable Risk Criteria – What Is Safe Enough?Ronald Thomas, Institute of Makers of Explosives

Establishing a Safety Performance System for Pipeline IntegritySonny Sachdeva, PSRG

11:15The Gibson Winery Ammonia Fatality: September 21, 2012Mike Doering

Study on the Influence Mechanism of Inner Oil to the Impact Resistance of the Fixed-roof Storage Tank against the Explosion Blast WaveHu Kun, South China University of Technology

Buckets to disaster - Guidance to improve the outcome of critical technical decisionsStewart Behie, Occidental Oil and Gas

Oil Transportation in Pipelines with the Existence of IceHongfei Xu, University of Tulsa

11:45 Lunch and Exhibit Hall – Ballroom

Explosion Hazards Safety Culture Case Study/Lessons Learned II Process Mgmt for Safety II

1:15

Comparison of Large-Scale Vented Deflagration Tests to CFD Simulations for Partially Congested EnclosuresPeter Diakow, Baker Risk

Identifying Safety Culture Deficiencies in Facilities with the Potential for High Consequence/Low Probability EventsAlek Hamparian, Kazarians & Associates

Key Lessons from the ExxonMobil Baton Rouge Refinery Isobutane Release and FireMark Wingard, Chemical Safety Board

Prediction on Emergency Evacuation Orders Using Naïve Bayes Classification and Deep LearningSeungho Jung, Ajou University

1:45Containing Hydrogen DeflagrationsMike Schmidt, Bluefield Process Safety

Overview of the CSB’s Critical Driver’s List - Process Safety Management (PSM) ReformVanessa Allen Sutherland, Chemical Safety Board

A Case Study: Autocatalytic Behavior and its Consideration for a Chemical Process with General Application to Handling, Shipping, and Reactive Relief DesignBrenton Drake, Dow Chemical Company

Addressing the Challenges of Implementing Safety Instrumented Systems in Multi-Product Batch ProcessesEric Steinhauser, Albemarle

2:15Storage Tank Overfill Vapor Cloud Explosions – Science, Causes, and PreventionPhilip Myers, PEMY Consulting

A decade of research collaboration on safety climate at Texas A&M UniversityMindy Bergman, Texas A&M University

Techniques for Improving Operator Response to Abnormal OperationsEloise Roche, SIS-TECH Solutions

How and When do I Validate, Proof Test and Re-Validate my SIS Logic Solver?Prasad Goteti, Honeywell

2:45 Break and Exhibit Hall (*Door Prizes at 3:00) – Ballroom

Safety Culture II Risk Assessment/LOPA II Consequence Analysis I Human Factors

3:15The Future of Process SafetyTrish Kerin, IChemE Safety Centre

A Method to Identify the Hazards of Tasks Derived from Abnormal Conditions of ProcessesHorng-Jang Liaw, National Kaohsiung First University of Science and Technology

Verification and validation of consequence models for accidental releases of toxic or flammable chemicals to the atmosphere – Henk Witlox, DNV GL

Symbol Designs and Signal Words: Importance in Hazard Statements for ProceduresSarah Thomas, Texas A&M School of Public Health

3:45Operator Training Effectiveness with Simulation Based LearningBrent Kedzierski, Shell

Cost-Based Analysis for Risk ReductionDonald DuPont, Jacobs Engineering

Prevention and Mitigation of Accident Scenarios Caused by Floods and Other Natural EventsValerio Cozzani, University of Bologna

State of Procedures in High Risk, Highly Regulated Processing IndustriesElliott Lander, ATR

4:15Does your Asset Integrity program ignore your most important Asset?Greg Kiihne, BASF Corporation

Can we verify and validate a QRA? What progress is being made to increase the trustworthiness of a QRA? – Hans Pasman, MKOPSC

Establishing Safety System Requirements for Onshore Facilities – Tom Bischoff, Anadarko

Capturing What's in People's Heads to Learn from Successes and Failures and Provide Effective Ways Forward - James Wendelken, Capformance

4:45Benchmarking Safety Culture Survey Practices in the Chemical Process IndustryStephanie Payne, Texas A&M University

Dynamic Risk Prediction Model for corrosion leakage accidents of Chloride Process Based on Experiment data of Steel CorrosionJing-Hong Wang, Nanjing Tech University

Lessons Learned from a Crude Oil Train DerailmentMonir Ahammad, MKOPSC

Improving Barrier Effectiveness using Human Factors MethodsDave Grattan, aeSolutions

5:15-7:00 Cocktail Reception (*Door Prizes at 6:00) – Ballroom

5:30-7:30 Poster Session – Inside Ballroom

Tuesday, October 247:30 Registration & Continental Breakfast – Ballroom

8:00 The Frank P. Lees Memorial Lecture: “Our Ongoing Journey to Process Safety Excellence” Lynne M. Lachenmyer, ExxonMobil – Oakwood Room

8:45 Twenty Year Retrospective - T. Michael O’Connor

9:30 Break and Exhibit Hall – Ballroom

Track I Track II Track III Track IV

Rooms Oakwood North/South 40 Brazos Mockingbird

Chairs:Kathy Shell, Scott Ostrowski

Chairs: Kiran Krishna, Jim Pettigrew

Chairs:Sara Saxena, Sarah Strand, Jeff Thomas

Chairs: Victor Carreto Vazquez, Stewart Behie

Case Study/Lessons Learned I Hazard Assessment I Risk Assessment/LOPA I Pipelines

10:15Journeys of PSM Implementation at Taiwan FPGWilliam Liao, Formosa Plastics Group

Tsunami as a Credible Hazard – A Case for SafetyMahesh Murthy , SABIC

Re-Energizing Industry Risk Management and Coordination and CommunicationSteve Arendt, ABS Group

Analysis of Leak and Explosion from an Underground Pipeline in Kaohsiung, TaiwanJenq-Renn Chen, National Kaohsiung First University of Science & Technology

10:45Employee Participation in Preventing Catastrophic Chemical HazardRick Engler, Chemical Safety Board

Optimizing Fire & Gas Detection Coverage and Layout using 3D mapping toolsAkshat Khirwal, IRESC

Institute of Makers of Explosives Safety Analysis for Risk (IMESAFR): A Tolerable Risk Criteria – What Is Safe Enough?Ronald Thomas, Institute of Makers of Explosives

Establishing a Safety Performance System for Pipeline IntegritySonny Sachdeva, PSRG

11:15The Gibson Winery Ammonia Fatality: September 21, 2012Mike Doering

Study on the Influence Mechanism of Inner Oil to the Impact Resistance of the Fixed-roof Storage Tank against the Explosion Blast WaveHu Kun, South China University of Technology

Buckets to disaster - Guidance to improve the outcome of critical technical decisionsStewart Behie, Occidental Oil and Gas

Oil Transportation in Pipelines with the Existence of IceHongfei Xu, University of Tulsa

11:45 Lunch and Exhibit Hall – Ballroom

Explosion Hazards Safety Culture Case Study/Lessons Learned II Process Mgmt for Safety II

1:15

Comparison of Large-Scale Vented Deflagration Tests to CFD Simulations for Partially Congested EnclosuresPeter Diakow, Baker Risk

Identifying Safety Culture Deficiencies in Facilities with the Potential for High Consequence/Low Probability EventsAlek Hamparian, Kazarians & Associates

Key Lessons from the ExxonMobil Baton Rouge Refinery Isobutane Release and FireMark Wingard, Chemical Safety Board

Prediction on Emergency Evacuation Orders Using Naïve Bayes Classification and Deep LearningSeungho Jung, Ajou University

1:45Containing Hydrogen DeflagrationsMike Schmidt, Bluefield Process Safety

Overview of the CSB’s Critical Driver’s List - Process Safety Management (PSM) ReformVanessa Allen Sutherland, Chemical Safety Board

A Case Study: Autocatalytic Behavior and its Consideration for a Chemical Process with General Application to Handling, Shipping, and Reactive Relief DesignBrenton Drake, Dow Chemical Company

Addressing the Challenges of Implementing Safety Instrumented Systems in Multi-Product Batch ProcessesEric Steinhauser, Albemarle

2:15Storage Tank Overfill Vapor Cloud Explosions – Science, Causes, and PreventionPhilip Myers, PEMY Consulting

A decade of research collaboration on safety climate at Texas A&M UniversityMindy Bergman, Texas A&M University

Techniques for Improving Operator Response to Abnormal OperationsEloise Roche, SIS-TECH Solutions

How and When do I Validate, Proof Test and Re-Validate my SIS Logic Solver?Prasad Goteti, Honeywell

2:45 Break and Exhibit Hall (*Door Prizes at 3:00) – Ballroom

Safety Culture II Risk Assessment/LOPA II Consequence Analysis I Human Factors

3:15The Future of Process SafetyTrish Kerin, IChemE Safety Centre

A Method to Identify the Hazards of Tasks Derived from Abnormal Conditions of ProcessesHorng-Jang Liaw, National Kaohsiung First University of Science and Technology

Verification and validation of consequence models for accidental releases of toxic or flammable chemicals to the atmosphere – Henk Witlox, DNV GL

Symbol Designs and Signal Words: Importance in Hazard Statements for ProceduresSarah Thomas, Texas A&M School of Public Health

3:45Operator Training Effectiveness with Simulation Based LearningBrent Kedzierski, Shell

Cost-Based Analysis for Risk ReductionDonald DuPont, Jacobs Engineering

Prevention and Mitigation of Accident Scenarios Caused by Floods and Other Natural EventsValerio Cozzani, University of Bologna

State of Procedures in High Risk, Highly Regulated Processing IndustriesElliott Lander, ATR

4:15Does your Asset Integrity program ignore your most important Asset?Greg Kiihne, BASF Corporation

Can we verify and validate a QRA? What progress is being made to increase the trustworthiness of a QRA? – Hans Pasman, MKOPSC

Establishing Safety System Requirements for Onshore Facilities – Tom Bischoff, Anadarko

Capturing What's in People's Heads to Learn from Successes and Failures and Provide Effective Ways Forward - James Wendelken, Capformance

4:45Benchmarking Safety Culture Survey Practices in the Chemical Process IndustryStephanie Payne, Texas A&M University

Dynamic Risk Prediction Model for corrosion leakage accidents of Chloride Process Based on Experiment data of Steel CorrosionJing-Hong Wang, Nanjing Tech University

Lessons Learned from a Crude Oil Train DerailmentMonir Ahammad, MKOPSC

Improving Barrier Effectiveness using Human Factors MethodsDave Grattan, aeSolutions

5:15-7:00 Cocktail Reception (*Door Prizes at 6:00) – Ballroom

5:30-7:30 Poster Session – Inside Ballroom

Wednesday, October 257:30 Continental Breakfast – Ballroom

8:00 Keynote Lecture: Hector L. Rivero, Texas Chemical Council – Oakwood Room

8:30 Hurricane Harvey Panel - Dr. M. Sam Mannan, Hector Rivero, Valerio Cozzani

9:15 Presentation of Trevor Kletz Merit Award, Harry West Service Award, & Lamiya Zahin Memorial Safety Scholarship – Dr. Sam Mannan, MKOPSC

9:30 Break and Exhibit Hall – Ballroom

Track I Track II Track III Track IV

Rooms Oakwood North/South 40 Brazos Mockingbird

Chairs: Kathy Shell, Scott Ostrowski

Chairs: Kiran Krishna, Jim Pettigrew

Chairs:Sara Saxena, Sarah Strand, Jeff Thomas

Chairs:Victor Carreto Vazquez, Stewart Behie

Facility Siting PSM Hazard Assessment LNG

10:00"Facility Level" Hazard Analysis Program within Management of ChangeRyan Morton, Anadarko

Functional Safety Management PlanningDenise Chastain-Knight, exida

Demonstrating the effectiveness of non-metallic riser flange covers for diverting leaks and jet fires using computational fluid dynamicsSimon Rees, Norton Straw Consultants

Integrating Fire and Explosion Risk Analysis, Fire zones, Fire and Gas Detection, Emergency Shutdown and Blow-down, and Firefighting capabilities in Natural Gas Liquid (NGL) PlantMukundray Dave, Bechtel

10:30Commonly Encountered Problems in the Safety-Focused Design of Capital ProjectsPhillip Hodge, Baker Risk

Plan to FailAmit Aglave, Fluor

Transient Large-Scale Chlorine Releases in the Jack Rabbit II Field Tests: Rainout Source Data Analysis from Video Records – Tom Spicer, University of Arkansas

Numerical Study of Bund Overtopping after Catastrophic Tank FailuresBin Zhang, MKOPSC

11:00Is my facility at risk: Understanding the risks associated with low burning velocity compounds – Scott Davis, Gexcon US

Instrumentation Adequacy Check for the Debottlenecking Projects and the Impact on Process Safety – Yaser Al-Hawi, SABIC

Forthcoming Changes in the CSA Z276 LNG StandardJeff Marx, Quest Consultants

11:30 Lunch and Exhibit Hall – Ballroom

Human Factors Relief Systems Instruments/Controls Reactive Chemicals

12:45Process Safety Competence AssuranceA.W. Armstrong, Kestrel Management

Investigation of PRV Failure in Rail Tank Cars due to Stress Corrosion CrackingNoor Quddus, MKOPSC

Impact of the 70% Rule on Interlock DesignRaymond Freeman, S&PP Consulting

Evaluation of Adiabatic Runaway Reaction and Thermal Decomposition Products of 2-NitrotolueneWen Zhu, MKOPSC

1:15New Paradigms in Mitigating Unplanned Events Caused by Human ErrorChris Kourliouros, NovaTech

Changes to industry guidance for relief and blowdown system design and the impact on existing infrastructure – Sathish Natarajan, PSE Limited

A Quantitative Approach for Optimal Alarm IdentificationJoshiba Ariamuthu Venkidasalapathy, MKOPSC

Time Dependent Effects of External Fire on Chemical Reactive HazardsZubin Kumana, Smith & Burgess

1:45

Adapting cause and effects methodology to your Safety instrumented system (SIS) to reduce human errors from engineering, operations and beyond – Luis Garcia, Siemens

Statistical analysis of site-wide relief systems study and the deficiencies that were identifiedNeil Prophet, ioMosaic

Resilience and risk analysis of fault-tolerant control design in continuous pharmaceutical manufacturingQinglin Su, Purdue University

Prediction of NH4NO3 thermal decomposition parameters in the presence of two additives using the single additive experimental valuesMaria Papadaki, University of Patras

2:15 Break and Exhibit Hall - (*Door Prizes at 2:30PM) – Ballroom

PSM Facility Siting OESI LNG

3:00Incident Management System for a Global CompanyJustin Trice, INEOS Styrolution

Safety Instrumented Bypass ManagementAmol Deshpande, TOTAL Petrochemicals

Relationship Between Operator Situation Awareness and Physiological States During Complex and Critical Offshore Well Control ScenariosRanjana Mehta, Texas A&M University

Modelling large LNG pool fires on waterSteven Betteridge, Shell Global Solutions

3:30

Conceptualizing Multiagency Emergency Management System as Joint Cognitive SystemChangwon Son, MKOPSC

Benefits of a Baseline Hazardous Area Classification Assessment for a Facility with Limited Personnel ResourcesJim Johnston, Bath Process Safety Management

Comparison between Kick Occurrences in the Gulf of Mexico and Offshore NorwayElaine Kleiner, BSEE

CFD Modeling of LNG Flammable Vapor Cloud DispersionMaged Ismail, Siemens

4:00Do we really know how to manage risk?Simon Jones, Petrotechnics

Shockwave ArrestedAaron Knape, Dynamic Air Shelters

Erosive Life Calculator for Production Choke Valves on Offshore Platforms to Prevent Catastrophic FailureShishir Gaikaiwari, IMI CCI and Rohan Oak, Bechtel

Identification and local impact analysis of projectile hazard in the LNG industryWimberly Dick, Federal Energy Regulatory Commission

4:30 Engineering Ethics Session (1 hr) – Brazos Room

6:30 Symposium Banquet at Traditions Club – (Ticketed Event)Buses arrive at 6:00 at the Fountain Entrance

Wednesday, October 257:30 Continental Breakfast – Ballroom

8:00 Keynote Lecture: Hector L. Rivero, Texas Chemical Council – Oakwood Room

8:30 Hurricane Harvey Panel - Dr. M. Sam Mannan, Hector Rivero, Valerio Cozzani

9:15 Presentation of Trevor Kletz Merit Award, Harry West Service Award, & Lamiya Zahin Memorial Safety Scholarship – Dr. Sam Mannan, MKOPSC

9:30 Break and Exhibit Hall – Ballroom

Track I Track II Track III Track IV

Rooms Oakwood North/South 40 Brazos Mockingbird

Chairs: Kathy Shell, Scott Ostrowski

Chairs: Kiran Krishna, Jim Pettigrew

Chairs:Sara Saxena, Sarah Strand, Jeff Thomas

Chairs:Victor Carreto Vazquez, Stewart Behie

Facility Siting PSM Hazard Assessment LNG

10:00"Facility Level" Hazard Analysis Program within Management of ChangeRyan Morton, Anadarko

Functional Safety Management PlanningDenise Chastain-Knight, exida

Demonstrating the effectiveness of non-metallic riser flange covers for diverting leaks and jet fires using computational fluid dynamicsSimon Rees, Norton Straw Consultants

Integrating Fire and Explosion Risk Analysis, Fire zones, Fire and Gas Detection, Emergency Shutdown and Blow-down, and Firefighting capabilities in Natural Gas Liquid (NGL) PlantMukundray Dave, Bechtel

10:30Commonly Encountered Problems in the Safety-Focused Design of Capital ProjectsPhillip Hodge, Baker Risk

Plan to FailAmit Aglave, Fluor

Transient Large-Scale Chlorine Releases in the Jack Rabbit II Field Tests: Rainout Source Data Analysis from Video Records – Tom Spicer, University of Arkansas

Numerical Study of Bund Overtopping after Catastrophic Tank FailuresBin Zhang, MKOPSC

11:00Is my facility at risk: Understanding the risks associated with low burning velocity compounds – Scott Davis, Gexcon US

Instrumentation Adequacy Check for the Debottlenecking Projects and the Impact on Process Safety – Yaser Al-Hawi, SABIC

Forthcoming Changes in the CSA Z276 LNG StandardJeff Marx, Quest Consultants

11:30 Lunch and Exhibit Hall – Ballroom

Human Factors Relief Systems Instruments/Controls Reactive Chemicals

12:45Process Safety Competence AssuranceA.W. Armstrong, Kestrel Management

Investigation of PRV Failure in Rail Tank Cars due to Stress Corrosion CrackingNoor Quddus, MKOPSC

Impact of the 70% Rule on Interlock DesignRaymond Freeman, S&PP Consulting

Evaluation of Adiabatic Runaway Reaction and Thermal Decomposition Products of 2-NitrotolueneWen Zhu, MKOPSC

1:15New Paradigms in Mitigating Unplanned Events Caused by Human ErrorChris Kourliouros, NovaTech

Changes to industry guidance for relief and blowdown system design and the impact on existing infrastructure – Sathish Natarajan, PSE Limited

A Quantitative Approach for Optimal Alarm IdentificationJoshiba Ariamuthu Venkidasalapathy, MKOPSC

Time Dependent Effects of External Fire on Chemical Reactive HazardsZubin Kumana, Smith & Burgess

1:45

Adapting cause and effects methodology to your Safety instrumented system (SIS) to reduce human errors from engineering, operations and beyond – Luis Garcia, Siemens

Statistical analysis of site-wide relief systems study and the deficiencies that were identifiedNeil Prophet, ioMosaic

Resilience and risk analysis of fault-tolerant control design in continuous pharmaceutical manufacturingQinglin Su, Purdue University

Prediction of NH4NO3 thermal decomposition parameters in the presence of two additives using the single additive experimental valuesMaria Papadaki, University of Patras

2:15 Break and Exhibit Hall - (*Door Prizes at 2:30PM) – Ballroom

PSM Facility Siting OESI LNG

3:00Incident Management System for a Global CompanyJustin Trice, INEOS Styrolution

Safety Instrumented Bypass ManagementAmol Deshpande, TOTAL Petrochemicals

Relationship Between Operator Situation Awareness and Physiological States During Complex and Critical Offshore Well Control ScenariosRanjana Mehta, Texas A&M University

Modelling large LNG pool fires on waterSteven Betteridge, Shell Global Solutions

3:30

Conceptualizing Multiagency Emergency Management System as Joint Cognitive SystemChangwon Son, MKOPSC

Benefits of a Baseline Hazardous Area Classification Assessment for a Facility with Limited Personnel ResourcesJim Johnston, Bath Process Safety Management

Comparison between Kick Occurrences in the Gulf of Mexico and Offshore NorwayElaine Kleiner, BSEE

CFD Modeling of LNG Flammable Vapor Cloud DispersionMaged Ismail, Siemens

4:00Do we really know how to manage risk?Simon Jones, Petrotechnics

Shockwave ArrestedAaron Knape, Dynamic Air Shelters

Erosive Life Calculator for Production Choke Valves on Offshore Platforms to Prevent Catastrophic FailureShishir Gaikaiwari, IMI CCI and Rohan Oak, Bechtel

Identification and local impact analysis of projectile hazard in the LNG industryWimberly Dick, Federal Energy Regulatory Commission

4:30 Engineering Ethics Session (1 hr) – Brazos Room

6:30 Symposium Banquet at Traditions Club – (Ticketed Event)Buses arrive at 6:00 at the Fountain Entrance

Thursday, October 267:30 Continental Breakfast – Ballroom

8:00 Keynote Lecture: “Creative Solutions: Citizens, Climate and the Future” Jim Blackburn, Blackburn & Associates – Oakwood Room

8:45 Break and Exhibit Hall – Ballroom

Track I Track II Track III Track IV

Rooms Oakwood North/South 40 Brazos Mockingbird

Chairs:Kathy Shell, Scott Ostrowski

Chairs:Kiran Krishna, Jim Pettigrew

Chairs:Sara Saxena, Sarah Strand, Jeff Thomas

Chairs:Victor Carreto Vazquez, Stewart Behie

Process Safety Management PSM Case Study/Lessons Learned Facility Siting

10:00Application of functional safety to electrical power equipment and systems in process industries - Kallambettu Janardhanan, Bechtel

Reducing Project Lifecycle Cost with an Integrated Safety Lifecycle SuiteKate Hildenbrand, exida

Use of Combustible Gas Detectors in Safety Instrumented Systems – A Practical Application Case StudySeyi Famuyiro, BASF Corporation

What API RP 752 Does Not Tell You – But People Will AskJohn Cornwell, Quest Consultants

10:30Exceeding Regulatory Compliance: A Journey Towards Operational ExcellenceTodd Muscroft, Innovatia

Data Driven Risk Based Process Safety – why care, how to get it and how to keep itKeith Lapeyrouse, Process Reliability Solutions

A Review of the 2012 Reynosa Gas Plant ExplosionNeil Prophet, ioMosaic

Dynamic Response of Vertical Tank Impacted by Blast Fragments in Chemical ParksGuohua Chen, South China University of Technology

11:00Best Practices for Management of Change (MOC) and Pre Start-Up Safety Reviews (PSSR) Walter Kessler, Dekra Insight/Chilworth Technology

PSM Lite? What process safety management programs are needed at non-PSM sites?Michael Washington, BASF

Should “All” small incidents be investigated?Ob Ugwuegbu, PSRG

Improved Blast Capacity of Pre-engineered Metal Buildings using Coupled CFD and FEA ModelingJames Wesevich, Thornton Thomasetti

11:30

Study of the Effects of Flow Conditions on the Performance of Corrosion Inhibitors under CO2 EnvironmentEdna Mendez, MKOPSC

I thought I had the right roadmap for implementing a safety system; help!Simon Lucchini, Fluor Canada

Validation of Safeguard Protection from Potential Building ExplosionJohn Selby, Suncor Energy

Bacterial Foraging Optimization for non-hazardous plant layoutsDiego Sierra Arcila, Universidad de los Andes

12:00 Close (Box lunches available)

• AcuTech Consulting

• aeSolutions

• Artie McFerrin Department of Chemical Engineering

• ATR

• BakerRisk

• AIChE-CCPS

• Chemical Processing

• Curtiss-Wright

• DNV GL

• Exida

• GexCon

• IChemE Safety Centre

• Innovatia

• ioMosaic

• K and K Process

• Mahaffey USA

• Micropack Detection (Americas)

• Operational Sustainability, LLC

• PrimaTech, Inc.

• PSRG

• Quest Consultants, Inc.

• Rolls-Royce

• Siemens

• Smith & Burgess

• TEES Turbomachinery Laboratory

• Texas A&M Engineering Extension Service (TEEX)

• Trinity Consultants

2017 INTERNATIONAL SYMPOSIUM EXHIBITORS

Thursday, October 267:30 Continental Breakfast – Ballroom

8:00 Keynote Lecture: “Creative Solutions: Citizens, Climate and the Future” Jim Blackburn, Blackburn & Associates – Oakwood Room

8:45 Break and Exhibit Hall – Ballroom

Track I Track II Track III Track IV

Rooms Oakwood North/South 40 Brazos Mockingbird

Chairs:Kathy Shell, Scott Ostrowski

Chairs:Kiran Krishna, Jim Pettigrew

Chairs:Sara Saxena, Sarah Strand, Jeff Thomas

Chairs:Victor Carreto Vazquez, Stewart Behie

Process Safety Management PSM Case Study/Lessons Learned Facility Siting

10:00Application of functional safety to electrical power equipment and systems in process industries - Kallambettu Janardhanan, Bechtel

Reducing Project Lifecycle Cost with an Integrated Safety Lifecycle SuiteKate Hildenbrand, exida

Use of Combustible Gas Detectors in Safety Instrumented Systems – A Practical Application Case StudySeyi Famuyiro, BASF Corporation

What API RP 752 Does Not Tell You – But People Will AskJohn Cornwell, Quest Consultants

10:30Exceeding Regulatory Compliance: A Journey Towards Operational ExcellenceTodd Muscroft, Innovatia

Data Driven Risk Based Process Safety – why care, how to get it and how to keep itKeith Lapeyrouse, Process Reliability Solutions

A Review of the 2012 Reynosa Gas Plant ExplosionNeil Prophet, ioMosaic

Dynamic Response of Vertical Tank Impacted by Blast Fragments in Chemical ParksGuohua Chen, South China University of Technology

11:00Best Practices for Management of Change (MOC) and Pre Start-Up Safety Reviews (PSSR) Walter Kessler, Dekra Insight/Chilworth Technology

PSM Lite? What process safety management programs are needed at non-PSM sites?Michael Washington, BASF

Should “All” small incidents be investigated?Ob Ugwuegbu, PSRG

Improved Blast Capacity of Pre-engineered Metal Buildings using Coupled CFD and FEA ModelingJames Wesevich, Thornton Thomasetti

11:30

Study of the Effects of Flow Conditions on the Performance of Corrosion Inhibitors under CO2 EnvironmentEdna Mendez, MKOPSC

I thought I had the right roadmap for implementing a safety system; help!Simon Lucchini, Fluor Canada

Validation of Safeguard Protection from Potential Building ExplosionJohn Selby, Suncor Energy

Bacterial Foraging Optimization for non-hazardous plant layoutsDiego Sierra Arcila, Universidad de los Andes

12:00 Close (Box lunches available)

HILTON MAP

E – Exhibit Hall1 – Track I2 – Track II3 – Track III4 – Track IV