2021 company brief - jwfi.com
TRANSCRIPT
2021 Company Brief
84 Iron Street, Johnstown, PA ∙ (800) 225-WELD ∙ jwfi.com
Defense ∙ Energy ∙ Commercial
Our Story
1957• John Polacek Sr. was a
struggling steelworker trying to provide for his wife and nine children.
• He put a welding machine on the back of his pick-up truck and started Johnny’s Welding.
• The first shop was a two-car garage located next to the family residence.
The American Dream
Faith. Family. Country.• Bill Polacek purchased his father’s
business in 1987 and started Johnstown Welding & Fabrication
• Company name changed to JWF Industries to reflect growth and diversification of capabilities
Then Now
Employees 2 400+
Space Two-car garage
Over 1,000,000 square-feet
Company Culture
“The purpose of JWF Industriesis to allow our people to succeed.”
JWF Industries Purpose Statement
Business Markets
“We find the needs of our customers,then grow and change to meet those needs.”JWF Industries Passion Statement
Strategic Business Units (SBU) Structure
Safety is Our Priority
Culture of Safety.• Full-time Safety Administrator
• Total Recordable Incident Rate (TRIR) tracked
• Disaster recovery plans established
• State-certified safety committee
• Safety analysis / plan incorporated into every project
• Frequent and recurring training for all employees
• Company-provided PPE for all employees
Quality Certifications
Committed to Quality.• ISO 9001:2015 Certification
• ITAR Registered
• American Society of Mechanical Engineers (ASME)
• Military Welding Certifications Ground Combat Vehicle Welding Codes
• Steel 12479550 (MIL-STD-3057)• Aluminum 12472301 (MIL-STD-3057)
• All employed welders are certified CWIs = 5 employees PTs = 11 employees MTs = 8 employees VTs = 2 employees
Weld Training Center
Growing Our Future.• Weld School and
Welding Apprentice Program
• In-house training for all new hires and continuing education of current employees
• Opportunity to earn certifications associated with the state-sponsored apprenticeship program
• Systematic training and performance evaluation
Quality AssuranceFaro Laser ScanArm V3
• Pint cloud-to-CAD comparison, rapid prototyping, reverse engineering, and 3D modeling
• Accuracy ±0.0014”• Repeatability:
0.0014
Faro Laser Tracker
• For large to very large applications
• Accuracy at 10m = ±0.0013”
• Repeatability at 10m = 0.0005”
• Volume = ~unlimited
Zeiss Contura G2 CMM
• Utilizes CALYPSO Visual Metrology Software
• All axes are equipped with four-sided Carl Zeiss air bearings
• Computer Aided Accuracy (CAA) for real-time dynamic correction of the CMM and sensor
• Accuracy ±0.0001”
• Volume ~ 59 ft3Two Faro Arm Platinums (10’) and One Faro Arm Gold (10’)
• Ability to mount and measure parts in process on shop floor (Bluetooth® Cable-Free Operation), inspect and digitize wirelessly up to 30’, mounted on 5’ x 12’ granite table in Quality Assurance Inspection Lab
• Accuracy ± 0.0029”• Repeatability 0.002”• Volume ~ 500 ft3
3D Laser QC
• LaserQC captures over 500 data points per second to make part inspections
• High speed / high volume• Accurate to ± 0.002”• Reverse engineering scanning process
captures complete profile of existing parts and stores data in CAD-compatible .dxf files
• SPC and quality reporting inspection data (histogram, run chart, and x bar / range)
Facility Locations
Facility Square Feet LocationMain Campus 600,000 Johnstown, PA
Machining 100,000 Johnstown, PA
Large Machining 75,000 Parkersburg, WV
Energy 200,000 Johnstown, PA
Integration 120,000 Windber, PA
Atlantic Welders Petroleum Services Baltimore, MD
Main Campus
Iron Street, JohnstownMain campus with adjacent test track
Machining
Iolite Avenue, JohnstownOver 25 CNC machine centers
Large Product Machining
Parkersburg, WV
Energy
Cramer Pike, JohnstownPatented energy products
Vehicle Integration Center
Atlantic Welders
$10M Investment in New Technology
• Mitsubishi 4020 RX-F 8.0KW EDM Laser Capable of cutting up to 5,500” per minute
utilizing 16-tier pallet system, producing more while minimizing cost of operation
• BLM Lasertube LT8.10 Fiber has a 3D measuring system for accurate
cutting of metal tube and pipe up to 6” diameter
• Lincoln 55 Dual Arm Robotic Weld Two Fanuc 710 arms with 20’ reach and
40’ travel for large products
• Lincoln Robotic Welder Single 710 Fanuc arm with
12’ reach with laser tracking
• SW-XERPB-SD-16-50-SB Powder Coat Paint System 20’ high x 20’ wide x 40’ long
Laser and Bending Capabilities
• 1,000 ton brake press
• 4020 RX-F 8.0KW Fiber Laser Capable of cutting up to
5,500” per minute
• ADIGE Lasertube LT8.10 Fiber 3D measuring system for
accurate cutting of all metal tube and pipe up to 6”
• 5 – CNC brake presses
• CNC tube bender
Welding Capabilities
Specialized and Accurate.• 195 calibrated welding machines• 12 single and dual arm robotic welding cells• Over 160 AWS certified welders
(steel, stainless, armor, aluminum)• In-house welding training center
Machining Capabilities
Vertical Integration.• Over 25 CNC machining centers
• Okuma double column machine center
• G&L 6’ x 8’ x 20’ horizontal mill
• VTEC 20’ x 15’ x 7’ vertical bridge mill
Large Envelope Machining Centers
Onsrud – Router Mill• Table size 120 in x 420 in• Vacuum table• Travels 180 in x 420 in• 18 HP, 24,000 RPM• Five-axis, includes saw head• Tolerance 0.001
Onsrud – Router Mill• Table size 120 in x 240 in• Vacuum table• Travels 263 in x 78 in x 11 in• Three-axis• Tolerance 0.001
Coatings Capabilities
Largest non-dedicated powder coating line east of the Mississippi River in part size, weight, and quantity of parts per day
• 60,000 square foot automated paint line• Blast, prime, paint, and powder coat• Polyurethane, water, and epoxy-based paints• Military and commercial requirements• Large part paint line with 10’ x 20’ x 30’ part capability• Part assembly, sub-assembly, and part kitting
Defense Industry
Serving DoD Direct and Tier-One defense contractors since 2002
CMC Missile Service Units
Ballistic Protection Kits and Remote Weapon Station Hardware
Radar Platforms
Mooring Stations
Shipboard Cabinets Cabinets
Shipboard Cabinets Cabinets
EMI / EMC Cabinets
Finished Cabinet
• Fixture Design / Build• Autodesk Inventor & AutoCAD software
• Spot Welding• AWD D17.2
• Plate and tube laser• GTAW and GMAW AWS D1.1, D1.2, D1.6, D17.1, and more • Heat treat capabilities • Thermal spray – aluminum, tin, and molybdenum
• MIL-STD-869, Type I• MIL-STD-2138• AWS C2.23
• Paint – wet coat and powder• MIL-DTL-15090 • MIL-PRF-22750
• Zinc phosphate• Iron phosphate primer pretreat per FED SPEC TT-C-490
Cabinet Manufacturing Capabilities, Assembly, & Integration
• Heat exchanger assemblies• Plumbing & Soldering
• AWS B2.3/B2.3M: 2012• AWS C3.4/C3.4M, Class B
• Pressure and flow testing• Pem nut, studs, Keenserts, Heli-Coil and other fastener hardware installations• Riveting• General acceptance testing
Past Tactical Wheeled Vehicle Programs
History of Service.• SOCOM GMV 1.1 chassis, armor kit, and body panel fab kit supplier,
secondary vehicle integrator
• Up-armoring of 245 HMMWVs for naval special warfare and MARSOC: 2006-2008
• Three programs involving the “Common Vehicle” based on British HMT SupaCat design: Conversion of five USMC Light Weight Prime Mover vehicles
(LWPM) into vehicle for SAR Missions: 2009 Up-armoring of 13 MK 1 vehicles: 2010 Full assembly and integration of 12 MK 2 vehicles: 2010
Vertical Integration – GMV 1.1
HMMWV Up-Armor for WARCOM and MARSOC
Armor Installation Line
Conversion of LWPM
Up-Armoring of MK 1
Assembly and Integration of MK 2
MK 1 and MK 2
Vehicle Armored Cabs
Strong Partnerships.• BAE Systems and LM MFC to
fabricate the HIMARS ICP cab
• Mack Defense to fabricate the Heavy-duty Dump Truck (HDT) armored cab
Specialty Equipment
Onsite Vehicle Test Course
Commercial Industry
National and international fabrication supplier for OEMs
Construction Equipment
JWF Industries is partnered with JLG Industries to fabricate the Large Rough Terrain (LRT) scissor lift hardware kit.
Mobile Platforms
JWF Industries provides
integrated mobile platform
manufacturing solutions for
logistics companies.
Automotive Tanks
Road Barriers
Energy Industry
Patented and customized products to meet energy needs
Stadium AST
Stackable AST
Vertical Tanks
ASME Pressure Vessel
ASME Large Tank Facility
Carbon Water Treatment Tanks
Hydroelectric
PowerGen Solutions
Pipe Spools
Contact Us
For more information about JWF Industriescapabilities and products, visit jwfi.com.
Contact InformationJWF Industries and JWF Defense Systems
84 Iron StreetJohnstown, PA 15906
POC: Shawn KoontzDesk: (814) 532-4144Cell: (814) [email protected]
POC: Christina GalassoDesk: (814) 539-6922, x277
Cell: (814) [email protected]