2002 McDonald’s Corporation Printed in theAll Rights Reserved United States of America

This equipment chapter is to be placed in thetoasters section of your Equipment Manual.

MANUFACTURED FORMCDONALD’S ®

BYPRINCE CASTLE INC.

355 KEHOE BLVD.CAROL STREAM, IL. 60188 USA

PHONE 1-630-462-8800TOLL FREE NUMBER

1-800-323-2930FAX:1-630-462-1460

SOLID STATE DIGITAL ENERGY SAVING TOASTERPRINCE CASTLE MODEL NO. 213-SS SERIES

WARRANTY .............................................................................................................................................................................................Page 1SIDE VIEW ...............................................................................................................................................................................................Page 2FRONT VIEW ...........................................................................................................................................................................................Page 3REAR VIEW ..............................................................................................................................................................................................Page 3INTERNAL VIEW .....................................................................................................................................................................................Page 4EQUIPMENT SET-UP ..............................................................................................................................................................................Page 5PROGRAMMING .....................................................................................................................................................................................Page 6CLEANING ...............................................................................................................................................................................................Page 8TROUBLESHOOTING .............................................................................................................................................................................Page 8DIAGNOSTIC TROUBLESHOOTING ......................................................................................................................................................Page 9-11TRANSLATIONS (FRENCH, GERMAN, SPANISH, ITALIAN) ............................................................................................................ Page 12-39WIRING DIAGRAM .................................................................................................................................................................................Page 40

LIMITED WARRANTYThis product is warranted to be free from defects in material and/or workmanship for a period of (2)years from date of original installation not to exceed 30 months from date of shipment from our factory.Printed circuit boards and platen are warranted for a period of (3) years from date of original installationnot to exceed 42 months from date of shipment from our factory. Any part or component which proves tobe faulty in material and/or workmanship within the warranty period will be replaced or repaired withoutcost to the customer for parts or labor. (At the option of Prince Castle, Inc.)

This warranty is subject to the following exceptions/conditions:

l Any use of Non-genuine Prince Castle spare parts voids this warranty, and all work must be performedby an authorized Prince Castle Service Agent.

l All labor should be performed during regular working hours. Overtime premium will not be covered.

l Travel charges are limited to 100 miles (200 KM) round trip, 2 hours travel time, one trip per repair.

l Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tam-pering with or altering electrical components, or improper cleaning) is not covered.

l Equipment damaged in shipment, by fire, flood or an act of God.

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.

Part No. 213-565B

2

SIDE VIEW

PARTS LIST

ITEM PART NUMBER DESCRIPTION

1 213-651 Rear Bun Fence2 212-285 Platen Stud, Rear3 212-701S Rear Lever Assy. Includes 62-005 Upper

and 62-021 Lower Flange Barzns4 213-303 Safety Latch5 213-124 Handle and Lever Assy. w/Bearings6 213-642 Left Hand Bun Fence

213-644 Right Hand Bun Fence (Not shown)7 213-416 Side Panel (Both Sides)8 212-284 Base Studs9 213-301 Safety Latch, Pivot Bolt

10 213-305 Safety Latch Bracket11 213-413S Base w/Feet

1

5

2 3 4

6

2

7

8910811

3

FRONT VIEW

PARTS LIST

REAR VIEW

ITEM PART NUMBER DESCRIPTION

1 213-673 Bun Board213-674 Bun Board for

model 213-SFMNCE2 212-286 Platen Stud, Front3 89-959S Black Rubber Foot

(Pkg of 4)4 213-84 Platen (230 V)

213-83 Platen (120 V)213-85 Platen (200 V)

5 213-304 Platen Stud,Safety Latch

(Not 212-331 Aluminum Plate Shown) (213-SAP, 213-SFAK

213-SFLS, 213-SFMCE213-SFMNCE)

PARTS LIST

ITEM PART NUMBER DESCRIPTION

1 411-707 Overlay2 213-712 Cover3 213-703 Face Plate4 213-306 Left Hand Stop Block5 213-307 Right Hand Stop Block

Not Shown 215-7 Spring, ExtensionNot Shown 81-009 Spring, Compression

1

2

34

5

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45

4

INTERNAL VIEW UPPER CONTROL BOX

PARTS LISTITEM PART NUMBER DESCRIPTION

1 78-146S Timer Activating Switch2 213-704 Chassis3 213-700S Temperature Probe4 213-257S Bun Done Light5 65-058S Relay6 213-229S Speaker Assy.7 72-308S Power Cord (213-S)

72-309S Power Cord (213-SP & 213-SAP)72-302 Power Cord (213-SFKS & 213-SFAK)72-299 Power Cord (213-SFLS)

72-301S Power Cord (213-SFMCE, 213-SFMSCE & 213-SFMNCE)8 78-166S Rocker Switch9 411-427-04S Control/Display PCB Assy. (230 V)

411-750S Control/Display PCB Assy. (110 V)

5

F - -

figure 1SYMBOLS & TERMS

C - - A Toaster is set on Celsius.

F - - A Toaster is set on Fahrenheit.

A L - Alarm Level setting 1-4.

Sound Button: Used with timer buttonand temperature button to set alarm level.

Timer Button: Used to view time in runmode. Used to set time in programmode.

Temperature Button: Used to view setpoint temperature in run mode, and usedto set the set point temperature in pro-gram mode.

Up Arrow: Used to set time, sound andtemperature in program mode.

Down Arrow: Used to set time, sound,and temperature in program mode.

FACTORY PRE-SET

Prince Castle s Solid State Digital Display toasters arepre-set at the factory.

If your toaster model is set for a 35 second toast time,then the temperature is pre-set and calibrated to 419°F215°C.

If your toaster model is set for a 55 second toast time,then the temperature is pre-set and calibrated to 400° F204°C.

SET-UP

1. Refer to the nameplate on the control box for theproper operating voltage. Connect the toaster to agrounded receptacle that matches the nameplatevoltage information. Press the power switch to theon position, allow the unit 30 minutes to reachoperating temperature.

2. The toaster is factory-set to display temperaturesreading in Celsius. When the toaster is turned on,the digital display on the control box will read C--Afor Celsius, and the A will begin to count down 9seconds. During this countdown, you can changethe temperature display from Celsius to Fahrenheitreadings. To change temperature display, pressand hold the temperature button for six seconds.See figure 1.

1 4 9

- L O -

figure 2

A L 4

figure 3

3. During the pre-heat cycle, the display will read -L O -. When the platen temperature reaches149° C (300° F), the display will begin to showthe actual platen temperatures throughout thetoasting cycles. See figure 2.

Sound Level Adjustment

The audio alarm has four sound levels.

1. Press and hold the time button and temperaturebuttons simultaneously. The display will show thecurrent sound level. The toasters are factory setat level 4, and the display will read, A L 4 forAlarm Level 4. See figure 3.

6

215

figure 7

2 1 6

2 1 5

ACTUAL TEMPERATURE

SET POINT TEMPERATURE

figure 5

2 0 4

2 0 4

STORE SET POINT TEMPERATURE

ADJUST SET POINT TEMPERATURE

figure 8

2. While holding the time and temperature buttons,press the up or down arrow buttons to adjust thesound level. A continuous tone will sound.Release all buttons when the desired sound levelis reached. The display will show the currentsound level. See figure 4.

VIEW SET POINT TEMPERATURE

1. Press and release the temperature button. (Do nothold for more than 6 seconds.) A beep will sound,the temperature indicator will turn on, and thedisplay will show the set point temperature for threeseconds. The display will then change to show theactual temperature. See figure 5.

VIEW TIMER SETTING

1. Press and release the time button. (Do notpress the time button for more than 6 seconds.)The set time will be displayed for three seconds.If the timer is activated and is in a countdownsequence, the time remaining will be displayed,and will continue to countdown to zero. Afterthree seconds, the display will change to showactual platen temperature. See figure 6.

PROGRAMMING

The programming modes are used for setting individualset point temperature, and setting toast times.

Programming the Set Point Temperature

1. Press and hold the temperature button for sixseconds. A beep will sound, the temperatureindicator light will blink, and the display will showthe current set point temperature. See figure 7.

2. To change the set point temperature, use the upor down arrow. Once the desired temperature isdisplayed, press the temperature button to storethe new setting. See figure 8.

A L 2

figure 4

2 0

SET TIME

figure 6

7

figure 9

2 1 5

5 5

figure 10

3 5

3 5

STORING THE NEW TIME

SETTING THE NEW TIME

figure 11

figure 12

3. To cancel the set point programming mode at anytime, press and release the time button. Thedisplay will change to show the actual platentemperature. See figure 9.

Programming Toast Times

1. Press and hold the time button for 6 seconds. Abeep will sound, and the time indicator light willblink. Release the time button to show thecurrent toast time. See figure 10.

2. Use the up and down arrow buttons to set yourdesired toast time. The range is from 20 secondsto 1 minute, 30 seconds. When desired time isreached, press and release the time button tostore the new time. See figure 11.

3. To cancel the time set function at any time,press and release the temperature button. Thetime indicator light will turn off, and the displaywill change to show the actual platen tempera-ture. See figure 12.

ENERGY SAVING MODETo conserve energy during non-toasting periods, pullthe toaster handle down, so that the timing cycleactivates. When the audio alarm goes off, indicatingthat the toasting time is complete, DO NOT pull thehandle up. Allow the audio alarm to sound until thealarm shuts off, the display will alternately flashStand and By , indicating the toaster is in the

energy savings mode. The toaster platens willcontinue to maintain the programmed operatingtemperature, raising the toaster handle will put thetoaster back into the operation mode.

2 1 5

STOPBLOCK

figure 13

SETTING STOP BLOCKS

Stop blocks allow for proper crush when toastingbuns. The toaster leaves the factory with the stopblocks set on number 3. The stop blocks are locatedtoward the front of the toaster on the right and leftsides of the base. To increase the crush, set thestop blocks to the number 2 setting. To decreasethe crush, set the stop block to the number 4 set-ting. See figure 13.

1. To change the stop block setting, depress theright stop block and disengage the locking pin.Turn stop block to correct setting.

IMPORTANT: The stop blocks are set at the numberthat is touching the lever. The example in figure 13shows a stop block setting of 1.

8

CLEANING

1. Press the power switch to the off position.

2. Unplug toaster.

3. Allow toaster and platens to cool down.

4. Wipe entire platen with clean, damp grill cloth.Full toaster cleaning must be done in the morn-ing when toaster is cold. See your PlannedMaintenance Card for proper cleaning procedures.

IMPORTANT: Do not drape cord over hot toaster bunboard or platen. This will cause cord to burn.

PROBLEM CAUSE SOLUTION

Platen loose. Platen bolts loose. Tighten platen bolts.

Speaker sounds, but no Done light burned out. Replace done light.bun done light comes on.

No speaker sounds Defective timer switch. Replace timer switch.and bun done light. Timer connection shorted Replace power board.does not come on. on power board.

Timer switch not activating. Check actuating bracket tomake sure it pushestimer switch all the way in.

Buns being crushed. Stop blocks not adjusted Adjust stop blocks.properly.Warped bun trays. Straighten or replace bun

trays.Buns cut improperly. Contact bakery.

Platen does not heat. No power. Check power source.Power switch defective. Replace power switch.Shorted power board. Replace power board.Platen burned out or shorted. Check platen with ohmmeter

for 11 ohms, if reading is lessthan 7 ohms or more than 14ohms, replace platen.

No Display. Fuse Defective. Check fuse with ohmmeter,reading should be 1-2 ohms.

TROUBLESHOOTING GUIDE

35

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PRINCE CASTLE INC. ! MCDONALD’S®"#$%

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