22001144 ttrraannssiitt rraacckkss ppaarrttss …4 100781 veloporter 2 support arm grip support arm...
TRANSCRIPT
2012 Transit Rack Parts Manual - 1 -
22001144 TTRRAANNSSIITT RRAACCKKSS
PPAARRTTSS MMAANNUUAALL
This information is owned and distributed by Sportworks Northwest, Inc. 15540 Woodinville Redmond Road, NE Bldg. A-200, Woodinville, WA 98072. The information provided herein is for use as a compendium to the installation, operation and maintenance of the Sportworks Bike-Rack-for-Buses. Sportworks specifically prohibits the unauthorized distribution of this information. None of the information or knowledge contained herein may be copied or distributed without written consent of Sportworks. © 2012 Sportworks
2012 Transit Rack Parts Manual - 2 -
U.S. patented and other patents pending
What Every Transit Vehicle Needs to Accept Bicycles
1. Bicycle Rack 2. Pivot Plate Assembly
The patented bike rack‘s main function is to retain the bicycles by way of our unique support arm assembly and wheel hoops. Available in mild or stainless steel with a variety of finishes, these racks prove to be a very durable and value-added addition to your fleet.
This provides the mounting and pivot point for the bike rack. Its primary function is to allow the rack to be easily and securely deployed or stowed. There are two sizes or pivot plate assemblies available, fitted to the rack you use.
3. Bumper Mounting Brackets
Ten Second Bracket (TSB) Stand Off Brackets C Brackets
Our plethora of mounting brackets forms the backbone of our adaptable mounting system. We make virtually all shapes and sizes designed for secure, reliable custom fit on almost any vehicle you intend on using. 4. Bolt Kit
These kits include the hardware to attach the mounting brackets to the vehicle bumper and insure a fast and correct installation.
5. Install Kit
For some bumpers, we have an installation kit available. These kits include the necessary drilling templates and some unique tools for a precise installation every time.
As always, we are happy to furnish a quote for all of your bicycle transport needs. The following is a list of some of the information needed to provide you with a timely, accurate quote.
Type of vehicle, including make, model and year.
Type of bumper used: Ford OEM, Stamped steel, Romeo Rim, etc.
Photograph
2012 Transit Rack Parts Manual - 3 -
All-In-One Pivot Plate Ten Second Bracket Options
The Ten Second Bracket was developed to fit Romeo Rim HELP Bumpers. To select the correct Ten Second Bracket for your Coach you must first determine which type of Romeo Rim HELP Bumper will be installed onto your coach. For new builds the Ten Second Bracket compatible Romeo Rim Bumper must be specified. Field installation of the Ten Second Bracket is possible with the use of the 100801 Slide-In Installation Tool or the 100802 Swept Installation Tool. The following table can be used to select the correct bracket.
Ten Second Bracket
P/N
Description Notes Fits
Romeo Bumper
100626
Ten Second Bracket, Slide In
11.0, NP Compatible
Standard for Slide-In, Fits all
Bike Racks
Romeo Universal and Slide
100626-DPLY
Ten Second Bracket, Slide In
11.0, NP Compatible,
Deployment Kit w/o Cable, See LID
Fits all Bike Racks & Includes
Deployment Hardware
100637 Ten Second
Bracket, Swept, 10.0
Fits DL2, Trilogy, V2 and V3
Romeo Swept
100637-DPLY
Ten Second Bracket, Swept,
10.0, Deployment Kit w/o Cable, See
LD
Fits DL2, Trilogy, V2 and V3 &
Includes Deployment Hardware
100641 Ten Second
Bracket, Swept 10.0", w/NP Tabs
Standard for Swept, Fits all
Bike Racks
2012 Transit Rack Parts Manual - 4 -
100668 Ten Second
Bracket, Swept, 12.0, NP Tabs
Fits all Bike Racks, Two Inch
Longer than 100641 for Extra
Clearance
Romeo Swept
100668-DPLY
Ten Second Bracket, Swept, 12.0, NP Tabs, Deployment Kit w/o Cable, See
LID
Includes Deployment Hardware
100668-DPLY-WPK
Ten Second Bracket, Swept, 12.0, NP Tabs, Weatherpack
Deployment Kit w/o Cable, See
LID
Includes Deployment
Hardware with Weatherpack Connectors
100762 Ten Second
Bracket, Heavy Duty Swept, 10.0
Standard for Heavy Duty Bumper, Fits
DL2, Trilogy, V2 & V3
Romeo Heavy Duty
2012 Transit Rack Parts Manual - 5 -
STANDARD PIVOT PLATE ASSEMBLIES
There are two widths available where the pivot tabs of the bike rack attach to the pivot plate. The pivot tab attachment point on the Narrow Profile pivot plate is 16 7/8‖ wide. On the Standard Width it is 26‖ wide where the pivot tabs of the bike rack attach. Most buses accept the Standard Width bike rack and pivot plate assembly. Some buses use the Narrow Profile option to avoid headlight interference. Please contact Customer Service for more details: 425-483-7000 or [email protected]
P/N 100517 fits the DL2 NP Bike Rack
P/N 100530 fits the DL2, DL3, V2, and V3 Bike Rack
2012 Transit Rack Parts Manual - 6 -
STANDARD PIVOT PLATE SMALL PARTS
Location Part # Item Name Item Description
1 100831 Travel Stop Bumper Rubber bumper with fasteners; no stop bar
2 100364 Travel Stop Kit Travel Stop bar and rubber bumper
3 100185 DL2 Quadrant One quadrant; no hardware
4 100775 Formed Pivot Plate Replacement
Framework-No quadrant, travel stop, or hardware
5 100509 Bolt Kit (to attach pivot plate to mounting brackets)
MMT Pivot Plate Attachment for standard width.
Not Shown
100847 Bolt Kit (to attach pivot plate to mounting brackets)
MMT Pivot Plate Attachment for narrow profile width.
2012 Transit Rack Parts Manual - 7 -
APEX PIVOT PLATE SMALL PARTS The Apex pivot plate mounts to standoffs using either 14‖ or 18‖ mount spacing.
P/N 100947 fits the Apex Bike Rack
ITEM
PART NUMBER DESCRIPTION
QTY
1 101022 Weldment, Apex Torsion Spring Mount 1
2 101020 SPARES, Apex Quadrant 1
3 101023 SPARES, Apex Pivot Bushing and Bolt Kit 1
4 100509 BOLT KIT - MMT Pivot Plate Attachment 1
5 101031 SPARES - SPRING, TORSION, APEX Passenger Side 1
6 101021 SPARES, Weldment, Apex Pivot Plate - Black 1
2012 Transit Rack Parts Manual - 8 -
Sportworks Bike Rack Part Numbers
VeloPorter 3 Bike Racks
V3 Racks
Description
100659 VeloPorter 3 Bike Rack
100659-QR VeloPorter 3 Bike Rack, Quick Release
100659-DPLY VeloPorter 3 Bike Rack, Deployment Kit
100659-DPLY-SP VeloPorter 3 Bike Rack, Deployment and Torsion Spring Pads
100659-SP VeloPorter 3 Bike Rack, Torsion Spring Pads
100659-SPR VeloPorter 3 Bike Rack, Torsion Spring Kit
100659-SPAN-DPLY VeloPorter 3 Bike Rack, English, Spanish Decals, Deployment Kit
100659-SPAN-DPLY-SP VeloPorter 3 Bike Rack, English, Spanish Decals, Deployment and Torsion Spring Pads
100659-SPAN-SPR VeloPorter 3 Bike Rack, English, Spanish Decals, Torsion Spring Kit
V2 Racks
Description
100634 VeloPorter 2 Bike Rack
100634-RH VeloPorter 2 Bike Rack, Right Hand Drive
100634-DPLY VeloPorter 2 Bike Rack, Deployment Kit
100634-SPAN-DPLY VeloPorter 2 Bike Rack, English, Spanish Decals, Deployment Kit
100634-FRNCH VeloPorter 2 Bike Rack French-English Decals
100634-FRNCH-DPLY VeloPorter 2 Bike Rack, English, French Decals, Deployment Kit
100634-DPLY-QR VeloPorter 2 Bike Rack, Deployment Kit, QR Hardware
100634-QR VeloPorter 2 Bike Rack, Quick Release Hardware
100634-SPAN VeloPorter 2 Bike Rack, English-Spanish Decals
100634-TRDPLY VeloPorter 2 Bike Rack, Trolley Deployment Kit
100726 VeloPorter 2 Van Hool Bike Rack
100740 VeloPorter 2 Bike Rack, Wide Frame Version, Inverted
2012 Transit Rack Parts Manual - 9 -
PARTS FOR V2 BIKE RACK
Figure 1: VeloPorter 2 Bike Rack
2012 Transit Rack Parts Manual - 10 -
PARTS LIST FOR V2 BIKE RACK
Location Part # Item Name Item Description
1 100695 VeloPorter Wheel Stop Wheel stop with attachment hardware
2
100692 VeloPorter Latch Pin Assembly
Assembly includes 1 roll pin, rivet, latch pin, washer, spring
3 100822 VeloPorter Wheel Tray, Four Bolt Version (started 5/18/09)
Molded wheel tray-4 bolt pattern-with decals and attachment hardware
3a Not Shown
100902 VeloPorter Wheel Tray; Six Bolt OLD STYLE (Before 5/18/09)
Molded wheel tray- old 6 bolt pattern for Std & Mirror versions with decals and hardware
4 100781 VeloPorter 2 Support Arm Grip
Support Arm Grip with 2 screws and locknuts-For V2
5 100693 VeloPorter 2 Latch Handle Assembly
Assembly includes roll pin, latch handle, SS spring for V2
6 100703 VeloPorter Latch Handle One V2/V3 latch handle with SS spring pin
7 100780 VeloPorter 2 Support Arm Assembly
Complete support arm assembly for V2
8 100694 VeloPorter Support Arm Stow Stop
Stow stop with attachment hardware
9 100705 Decal Kit VeloPorter 2 Full set of decals for V2
10 100730 VeloPorter 2 Frame Includes latch handle assembly
11 Detail A
100117 Pivot Bolt Kit, (installs one rack)
Includes all items necessary to mount 1 rack to 1 pivot plate
12 Detail B
100192 Tool less Pivot Bolt Kit Optional: Includes wing nut, plated star wheel – used in place of 100117
Not Shown
100839 Heavy Duty Pivot Bolt Kit, (installs one rack)
Optional: To be used on cutaways or heavy use routes
Not Shown
100782 VeloPorter 2 Right Hand Drive Support Arm Asmbly
Complete support arm assembly for V2-Right Hand Dr
Not Shown
100783 VeloPorter 2, Right Hand Drive Support Arm Grip
Support arm grip for V2-Right Hand Drive
Not Shown
100842 VeloPorter NON-Ratchet Support Arm Spring,
V2 Spring Kit - Includes Clevis Pin and Split Ring
2012 Transit Rack Parts Manual - 11 -
PARTS FOR V3 BIKE RACK
Figure 2: VeloPorter 3 Bike Rack
2012 Transit Rack Parts Manual - 12 -
PARTS LIST FOR V3 BIKE RACK
Location Part # Item Name Item Description
1 100695 VeloPorter Wheel Stop Wheel stop with attachment hardware
2 100692 VeloPorter Latch Pin Assembly
Assembly includes 1 roll pin, rivet, latch pin, washer, spring
3 100704
VeloPorter 3 Latch Handle Assembly
Assembly includes roll pin, latch handle, SS spring for V3
4 100822 VeloPorter Wheel Tray, Four Bolt Version (started 5/18/09)
Molded wheel tray for inside/outside position-4 bolt pattern-with decals and attachment hardware
4a Not Shown
100902 VeloPorter Wheel Tray; Six Bolt OLD STYLE (Before 5/18/09)
Molded wheel tray- old 6 bolt pattern for Std & Mirror versions with decals and hardware
5
100698 VeloPorter Mirror Wheel Stop
Wheel stop middle position for V3
6 100823 VeloPorter Mirror Wheel Tray Four bolt version
Molded wheel tray middle position for 4 bolt pattern
7 100777 VeloPorter Mirror Ratchet Support Arm Grip
Support arm grip middle position for V3/Wide frame V2
8 100779 VeloPorter Ratchet Support Arm Grip
Support Arm Grip for ratcheting support arm-V3 and wide frame
9 100703 VeloPorter Latch Handle One V2/V3 latch handle with SS spring pin
10 100731 VeloPorter 3 Frame Includes latch handle assembly
11 100697 VeloPorter Mirror Support Arm Stow Stop
Stow stop middle position for V3
12 100776 VeloPorter Mirror Support Arm Assembly
Complete middle position ratcheting arm assembly for V3
13 100694 VeloPorter Support Arm Stow Stop
Stow stop with attachment hardware
14 100835 VeloPorter Ratchet Release Knob
Ratchet release knob with hardware
15 100778 VeloPorter Ratcheting Support Arm Assembly
Complete ratcheting support arm assembly for V3/Wide frame V2
16 Detail A
100117 Pivot Bolt Kit, (installs one rack)
Includes all items necessary to mount 1 rack to 1 pivot plate
17 Detail B
100192 Tool less Pivot Bolt Kit Optional: Includes wing nut, plated star wheel – used in place of 100117
Multiple Locations
100706 Decal Kit VeloPorter 3 Full set for V3
Not Shown 100841 VeloPorter 3 Ratchet Support Arm Spring
Includes Clevis Pin and Split Ring
2012 Transit Rack Parts Manual - 13 -
Sportworks Bike Rack Part Numbers
Apex 3TM : Stainless Steel Bike Racks
Part Number Description
100945 Apex 3 Bike Rack, Stainless Steel, Anti-Glare Finish 100945-DPLY Apex 3 Bike Rack, Stainless Steel, Anti-Glare Finish, Deployment Kit
100945-QR Apex 3 Bike Rack, Stainless Steel, Anti-Glare Finish, Quick Release Kit
TrilogyTM : DL3 Mild Steel Bike Racks
Part Number Description
100546 DL3 , Trilogy Bike Rack - Black
100546-DPLY-TS DL3, Trilogy Bike Rack, Black, OEM Turn Signal Kit
100546-AM TS DL3 , Trilogy Bike Rack Steel, Black, After Market Turn Signal Kit
100546-DPLY DL3 , Trilogy Bike Rack w/ Deployment Kit – Black
100546-WHT-DPLY DL3 , Trilogy Bike Rack w/ Deployment Kit – White
100546-SFTYLW DL3 , Trilogy Bike Rack - Safety Yellow
100546-WHT-QR DL3, Trilogy Bike Rack - White, Quick Release Hardware
100546-WHT DL3 , Trilogy Bike Rack – White
TrilogyTM : DL3 Stainless Steel Bike Racks
Part Number Description
100567 S/S DL3 , Trilogy Bike Rack Stainless Steel - Anti Glare Finish
100567-AM TS S/S DL3 , Trilogy Bike Rack Stainless Steel - Anti Glare Finish, After Market Turn Signal Kit
100567-BLK S/S DL3 , Trilogy Bike Rack Stainless Steel - Black
100567-BLK-DPLY S/S DL3 , Trilogy Bike Rack Stainless Steel - Black, w/Deployment Kit
100567-DPLY S/S DL3 , Trilogy Bike Rack Stainless Steel w/ Deployment Kit - Anti Glare Finish
DL2 : Mild Steel Standard Width Bike Racks
Part Number Description
100352 DL2 Bike Rack – Black
100352-DPLY DL2 Bike Rack w/ Deployment Kit – Black
100352-QR DL2 Bike Rack w/ Quick Release Hardware – Black
100352-RED DL2 Bike Rack – Red
100352-SFTYLW DL2 Bike Rack - Safety Yellow
100352-SPAN DL2 Bike Rack w/ Bilingual Decals – Black
100352-SPAN-ID DL2 Bike Rack w/ Bilingual Decals and ID Tag - Black
100352-SPAN-QR DL2 Bike Rack w/ Bilingual Decals and Quick Release Hardware - Black
100352-WHT DL2 Bike Rack – White
100352-WHT-DPLY DL2 Bike Rack w/ Deployment Switch – White
100352-WHT-SPAN DL2 Bike Rack w/ Bilingual Decals – White
2012 Transit Rack Parts Manual - 14 -
DL2 : Stainless Steel Standard Width Bike Racks
Part Number Description
100512-BLK S/S DL2 Bike Rack Stainless Steel – Black
100512-BLK-DPLY S/S DL2 Bike Rack Stainless Steel w/ Deployment Kit - Black
100512-BLK-SPAN S/S DL2 Bike Rack Stainless Steel w/ Spanish-English Decals - Black
100512-WHT S/S DL2 Bike Rack Stainless Steel – White
100512-WHT-DPLY S/S DL2 Bike Rack Stainless Steel w/ Deployment Kit – White
100536 S/S DL2 Bike Rack Stainless Steel – Anti-Glare Finish
100536-16 S/S DL2 Bike Rack Stainless Steel w/ Extended Reach Support Arm - Black
100536-DPLY S/S DL2 Bike Rack Stainless Steel w/ Deployment Kit – Anti-Glare Finish
100536-DPLY-SPAN-ID
S/S DL2 Bike Rack w/ Deployment Kit - Anti-Glare Finish, Spanish Decals, ID Tag
100536-SPAN-ID S/S DL2 Bike Rack - Anti-Glare Finish, Spanish Decals, ID Tag
100536-QR S/S DL2 Bike Rack Stainless Steel w/ Quick Release Hardware – Anti-Glare Finish
100536-WHT-FRNCH
S/S DL2 Bike Rack Stainless Steel - White, French-English Decals
DL2 : Mild Steel Narrow Profile Bike Racks
Part Number Description
100434 NP DL2 Bike Rack – Black
100434-DPLY NP DL2 Bike Rack w/ Deployment Kit – Black
100434-QR NP DL2 Bike Rack w/ Quick Release Hardware – Black
100434-DPLY-QR NP DL2 Bike Rack w/ Deployment Kit, Quick Release Hardware - Black
100434-SFTYLW NP DL2 Bike Rack – Yellow
100434-SFTYLW-DPLY
NP DL2 Bike Rack w/ Deployment Kit – Yellow
100434-SPAN NP DL2 Bike Rack w/ Bilingual Decals – Black
100434-SPAN-QR NP DL2 Bike Rack w/ Bilingual Decals and Quick Release Hardware - Black
100434-SPAN-QR-DPLY
NP DL2 Bike Rack w/ Bilingual Decals, Quick Release Hardware, and Deployment Kit – Black
100434-WHT NP DL2 Bike Rack – White
100434-WHT-DPLY NP DL2 Bike Rack w/ Deployment Kit – White
100434-WHT-QR NP DL2 Bike Rack w/ Quick Release hardware – White
2012 Transit Rack Parts Manual - 15 -
**More rack variations are available – Please call us for additional part numbers**
DL2 : Stainless Steel Narrow Profile Bike Racks
Part Number Description 100460-BLK S/S NP DL2 Bike Rack – Black
100460-BLK-DPLY S/S NP DL2 Bike Rack w/ Deployment Kit – Black
100540 S/S NP DL2 Bike Rack – Anti-Glare Finish
100540-16 S/S NP DL2 Bike Rack w/ Extended Reach Support Arm – Anti-Glare Finish
100540-DPLY S/S NP DL2 Bike Rack, w/Deployment Kit - Anti-Glare Finish
100540-QR S/S NP DL2 Bike Rack w/ Quick Release Hardware – Anti-Glare Finish
100540-16-DPLY-QR S/S NP DL2 Bike Rack, w/Deployment Kit, Quick Release, Extended Reach Arms - Anti-Glare Finish
Sportworks Interior Rack, Luggage Bay Rack, and Trailer
Interlock Description
100611 Interlock Bike Rack, Front Wheel Assembly, LH Stowing
100623 Interlock Bike Rack, Rear Wheel Assembly
100639 Interlock Bike Rack, Mounting Kit
The above P/N’s are one example. There are several variations.
Interlock racks vary by bus type. Prices will be dictated by what style of bracket is required. Please contact us for specific information.
MCI Luggage Bay Description
100960 Universal Luggage Bay Bike Rack (Holds two bikes)
Trailer Description
100470 Bike Trailer, 12 Bike
100608 Bike Trailer, 16 Bike
2012 Transit Rack Parts Manual - 16 -
PARTS LIST FOR NP DL2 BIKE RACK Figure 3
Item # PART # NAME DESCRIPTION
1 100436 NP DL2 - Rack Body
NP DL2 - Black, BODY ONLY
100545 NP DL2 - Rack Body
NP DL2 – Stainless Steel, Anti-Glare Finish, BODY ONLY
For complete Support Arm Assemblies see DL2 Parts List on page
2 100594 Support Arm Housing
Support Arm Housing – S/S w/ Anti Glare Finish
3 100189 Support Hook Grips Custom Grip for Hook Arm - 1 pair
4 100116 Support Arm Magnets
Magnet Kit - 1 ea
5 100179 Latch Pin DL2 Latch Pin Assy
6 100226 Pivot Bushings Oilite Bushing
7 100279 Decals DL2 Decal Kit--English only, no reflectors
2012 Transit Rack Parts Manual - 17 -
PARTS FOR DL2 BIKE RACK
Figure 4
2012 Transit Rack Parts Manual - 18 -
PARTS LIST FOR DL2 BIKE RACK
Location Part # Item Name Item Description
1 100352 DL2 DL2 Bike Rack – Mild Steel Black, fully assembled
Not Shown 100351 DL2 – Body Only DL2 Bike Rack – Mild Steel, Black, Body only
2 100116 Magnet Kit Includes magnet, bolt, nut & rubber washer
3 100594 Support Arm Housing Stainless Housing with washer and hinge – DL2, NP DL2, Middle Pos DL3, includes mounting hardware
4 100112 Support Arm Hook Stainless steel hook, grip, stop plate, two sliders(no spring)
5 100189 Support Arm Grips One pair of grips – black
6 100588 S/S Support Arm Assembly
Complete Arm Assembly – All stainless steel bead blast, includes decal, mounting hardware and parts 100110, 100594, 100112
7 100279 DL2 Decal Kit Full set for one DL2 rack
8
100829 Latch Handle Finishing Plugs
Includes 2 plugs and 1 roll pin
9 100180 DL2 Latch Handle One stainless steel latch handle, with roll pin
10 100170 Flat End Plug End plug for DL2, Black, 7/8‖, Qty 2
11 Detail A
100110 Support Arm Spring Kit
One Spring, 1 split ring, and 2 Pins
12 Detail A 100191 DL2 Stop Plate One DL2 Stop Plate
13 Detail A 100195 DL2 Sliders Two acetyl sliders for support arm
14 Detail B 100178 DL2 Latch Pin One latch pin with clip and nylon insert
15 Detail B
100278 DL2 Latch Pin Retainer Clip
One retainer clip for latch pin
16 Detail B 100190 DL2 Latch Spring One stainless steel latch spring
17 Detail B
100186 DL2 Latch Housing Cap
One latch housing cap
18 Detail B 7072 Roll Pin PIN, ROLL, 5/32 dia. x 3/4, S/S
Assembly Detail B
100179 DL2 Latch Pin Assembly
Includes latch pin, spring, clip, latch housing cap, and nylon insert
19 Detail C 100226 Oil Lite Bushing Brass bushing impregnated with oil, for use at pivot point between rack and pivot plate
20 Detail C 100117 Pivot Bolt Kit Includes all items necessary to mount one rack to one pivot plate
21 Detail D
100192 Tool less Pivot Bolt Kit
Optional: Includes wing nut, plated star wheel – used in place of 100117
Not Shown 100839 Heavy Duty Pivot Bolt Kit, (installs one rack)
Optional: To be used on cutaways or heavy use routes
2012 Transit Rack Parts Manual - 19 -
PARTS FOR DL3 TRILOGY BIKE RACK
Figure 5
2012 Transit Rack Parts Manual - 20 -
PARTS LIST FOR DL3 TRILOGY RACK
Item # PART # NAME DESCRIPTION
1 100596 Trilogy Rack Body DL3 Rack Body Only-Black
Not Shown 100597 Trilogy Rack Body DL3 Rack Body Only-S/S Anti-Glare
2 100592 Hook Support Arm Hook, Inside Position
3 100587 Support Arm Assembly
Support Arm Assembly, Inside Position S/S Mirror
4 100591 Arm Housing
Support Arm Housing, Inside Position
5 100593 Hinge Support Arm Hinge, Inside and Outside Position
6 100179 Latch Pin BRFB Latch Pin Sub-Assembly
7 100598
Latch Handle Trilogy Latch Handle, Bead Blast Finish
8 100116 Magnet Assembly BRFB Magnet Sub-Assembly
9 100309 Hook Support Arm Hook, Outside Position
10 100589 Support Arm Assembly
Support Arm Assembly, Outside Position S/S Mirror
11 100595 Arm Housing Support Arm Housing, Outside Position
12 100594 Arm Housing Support Arm Housing, Middle Position
13 100588 Support Arm Assembly
Support Arm Assembly, Middle Position – S/S Anti Glare finish
14 100112 Hook Support Arm Hook, Middle Position
15 100117 Pivot Bolt Kit Pivot Bushings
16 100839 Heavy Duty Pivot Bolt Kit, (installs one rack)
Optional: To be used on cutaways or heavy use routes
17 100717 Torsion Spring Kit, 2 Springs, No Pads
Springs only. (2)
18 100793 Wear Pad, MMT Torsion Spring Kit, DL2/DL3
Pad only. (1)
19 100570 MMT Torsion Spring Kit - One Spring & Pad, Fits DL2/DL3 Racks (2 Req)
Comes standard with all Trilogy racks. Can be added to other racks for easier lifting. P/N sold as singles
Not Numbered
100599 Sticker Set Decal Set, Trilogy Bike Rack
2012 Transit Rack Parts Manual - 21 -
PARTS FOR APEX 3 BIKE RACK
ITEM QTY PART# TITLE
1 1 101015 SPARES - Apex Support Arm, Driver's Side
2 2 101014 SPARES - Apex Support Arm, Curb Side
3 1 101013 SPARES - Apex Main Frame and Latch Handle
4 3 101012 SPARES - Apex Wheel Tray
5 1 101016 Quick Release Pivot Bolt Kit, Apex (for 1 rack, no tools required)
6 1 101023 SPARES, Apex Pivot Bushing and Bolt Kit
7 3 101027 SPARES - APEX SUPPORT ARM MAGNET
8 1 101029 SPARES - SPRING KIT, TORSION, APEX DRIVERS SIDE, EXTRA LIFT
9 1 101031 SPARES - SPRING, TORSION, APEX Passenger Side
10 1 101030 SPARES - SPRING KIT, TORSION, APEX PASSENGER SIDE
11 1 101059 SPARES - APEX LATCH HANDLE, LATCH PIN
12 1 101044 SPARES - DECAL KIT, APEX 3, ENGLISH
2012 Transit Rack Parts Manual - 22 -
PARTS LIST: NEW FLYER LF TS TRILOGY RACK. (AFTER MARKET INSTALLATION TURN SIGNAL RACK.) Figure 6: 100546-AM TS; DL3, Trilogy Bike Rack Steel, Black, AM Turn Signal Kit. 100567-AM TS; S/S DL3, Trilogy Bike Rack Stainless Steel - Anti Glare Finish, AM Turn Signal Kit
Item # Name Description
100590 Trilogy AM Turn Signal Light Kit
– Complete Complete turn indicator kit one side.
1 Right Turn Signal Lens
Assembly Orange, LED Signal Light and Mounting Plate.
2 DL3, Trilogy Bike Rack Welded steel, 3 position bicycle rack.
3 Left Turn Signal Lens Assembly Orange, LED Signal Light and Mounting Plate.
4 Left Signal Wire Harness 48‖ Harness with quick connect plugs.
5 Right Signal Wire Harness 48‖ Harness with quick connect plugs.
5
4
3
2
1
2012 Transit Rack Parts Manual - 23 -
PARTS LIST: NEW FLYER LF TRILOGY RACK (AFTER MARKET INSTALLATION TURN SIGNAL RACK) Figure 6a: After Market Turn Signal Wire Harness Kit - Part number 100621. 100546-AM Turn Signal; DL3, Trilogy Bike Rack Steel, Black, AM Turn Signal Kit. 100567-AM Turn Signal; S/S DL3, Trilogy Bike Rack Stainless Steel - Anti Glare Finish, AM Turn Signal Kit
Part# Description
100621 AM Turn Signal Wire Harness Kit
***Kit includes items listed below and all associated mounting hardware***
Item # Description
1 Rubber-Cushioned Steel Loop Strap 300 Series S/S, EPDM Cushion
2 Turn Signal Harness, 8FT Long (Two Sections plus Y)
2a Turn Signal Harness, 48"
2b Turn Signal Y Adapter
3 Wire Guide, S/S
4 Rubber Grommet for 9172 Wire Guide
5 Nylon Loop Strap For 3/8" Wire Harness
1
3
2
4
5
2a
2b
Turn Signal Lamp Kit sold
separately. See Figure 6b.
2012 Transit Rack Parts Manual - 24 -
Figure 6b: AM Turn Signal Lamp Kit - Part number 100622
100546-AM Turn Signal; DL3, Trilogy Bike Rack Steel, Black, AM Turn Signal Kit. 100567-AM Turn Signal; S/S DL3, Trilogy Bike Rack Stainless Steel - Anti Glare Finish, AM Turn Signal Kit
Part# Description
100622 AM Turn Signal Lamp Kit
***Kit includes items listed below and all associated mounting hardware*** Item # Description
1 Nylon Loop Strap, .625 Diameter
2 Trilogy Turn Signal Mount Plate
3 Type 304 S/S Hinged-Opening Bolt Clamp 1-7/32" To 1-5/16"
4 LED Model 60096Y Turn Signal Light
2
1
4
3
Wire Harness Kit sold separately. See Figure
6a.
2012 Transit Rack Parts Manual - 25 -
Bumper: Romeo Rim - Universal 96" Brackets: C-Bracket Part Numbers: 100499, 100360, and 100530
Item # PART # NAME DESCRIPTION
1 100499 C-Bracket C-Bracket, 11.25 X 9.75, W/Tabs & Rad, Black, (need 2 per rack), does not include hardware
2 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap, and pivot plate
3 100360 Universal Bracket Bolt Kit
includes all hardware required for rack installation
Note: You need 2 x 100499, 1 x 100360 and 1 x 100530 per rack assembly
2012 Transit Rack Parts Manual - 26 -
Bumper: Romeo Rim - Universal 102" Bracket: C-Bracket Part Numbers: 100496, 100489, 100530
Item # PART # NAME DESCRIPTION
1 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap, and pivot plate
2 100496 C-Bracket C-Bracket 11.25 x 9.75, Black (need 2 rack), does not include hardware
3 100489 Universal Bracket Bolt Kit
includes all hardware required for rack installation
Note: You need 2 x 100496, 1 x 100489, and 1 x 100530 per rack assembly.
2012 Transit Rack Parts Manual - 27 -
Bumper: Romeo Rim – Slide-In Brackets: C-Bracket Part Numbers: 100495, 100508, 100530
Item # PART # NAME DESCRIPTION
1 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap, and pivot plate
2 100495 C-Bracket C-Bracket 11.0 x 10.75, Black, (need 2 per rack), does not include hardware
3 100508 Slide-In C-Bracket Bolt Kit
includes all hardware required for rack installation
Not Pictured
100269 Slide-In C-Frame Installation Kit
includes template, transfer punch, and two pilot drill bits
Note: You need 2 x 1000495, 1 x 100508, and 100530 per rack assembly.
2012 Transit Rack Parts Manual - 28 -
Bumper: Romeo Rim Slide-In Brackets: Stand-off Bracket Part Numbers: 100243 or 100314, 100194, 100530
Item # PART # NAME DESCRIPTION
1 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
2 100243 HELP Slide-In Stand-Off
one stand-off, (need 2 per rack), does not include hardware
3 100194 Slide-In Stand-Off Bracket Bolt
Kit
includes all hardware required for rack installation
4 100314 Obsolete
Slide-In Stand-Off w/ Bumpers
OBSOLETE
THIS PART IS OBSOLETE
Not Pictured
100270 Slide-In Stand-Off Installation
Kit
includes template, transfer punch, and two pilot drill bits
Note: You need 2 x 100243 or 2 x 100314, 1 x 100194 and 1 x 100530 per bus.
2012 Transit Rack Parts Manual - 29 -
Bumper: Romeo Rim Intermed. & Swept Intermed. (non-vented) Bracket: Swept Intermediate Stand-off Bracket Part Numbers: 100242, 100194, 100530 NOTE: You need 2 x 100242, 1 x 100194, & 1 x 100530 per rack.
Item # PART # NAME DESCRIPTION
1 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
2 100242 Intermediate Stand-Off
one stand-off, (need 2 rack), does not include hardware
3 100194 Intermediate Bracket Bolt Kit
includes all hardware required for rack installation
Not Pictured
100271 Intermediate Installation Kit
includes template, hole saw and two pilot drill bits
Not Pictured
100272 Swept Intermediate Installation Kit
includes template, hole saw and two pilot drill bits
2012 Transit Rack Parts Manual - 30 -
Bumper: RTS/TMC Bracket: RTS/TMC Stand-Off Bracket Part Number: 100241, 100194, 100530
ITEM # PART # NAME DESCRIPTION
1 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
2 100241 RTS Stand-Off one stand-off (need 2 per rack), does not include hardware
3 100194
Bolt Kit Stand-Off Bracket
includes all hardware required for rack installation
Not Pictured
100268 RTS Installation Kit
includes template, hole saw, and two pilot drill bits
NOTE: You need 1 x 100530, 2 x 100241, 1 x 100194 per rack assembly.
2012 Transit Rack Parts Manual - 31 -
Bumper: Blue Bird TC/CS Stock Bracket: Blue Bird TC/CS Bracket Part Numbers: 1000246, 100230, 100530
ITEM # PART # NAME DESCRIPTION
1 100246 Blue Bird TC/CS Bracket
one side of Blue Bird bracket, (need 2 per rack), does not include hardware
2 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
Not Pictured
100230 Blue Bird TC/CS Bolt Kit
includes all hardware required for rack installation
Not Pictured
100274 Blue Bird Installation Kit
includes template, transfer punch, and two pilot drill bits
NOTE: You need 2 x 100246, 1 x 100230, 1 x 100530 per rack assembly.
2012 Transit Rack Parts Manual - 32 -
Bumper: Ford OEM Steel Bumper Bracket: Class III Trailer Hitch Bracket Part Numbers: 100196, 100171, 100530
NOTE: CUSTOMER IS RESPONSIBLE FOR SUPPLY AND INSTALLATION OF CLASS III TRAILER HITCH. You need 1 x 100196, 1 x 100171, 1 x 100530 per rack assembly.
ITEM # PART # NAME DESCRIPTION
1 100196 Class III Trailer Hitch Receiver
Interface
includes class III trailer hitch interface piece, no hardware
2 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
Not Pictured
100171 Class III Trailer Hitch Bolt Kit
includes all hardware required for rack installation
2012 Transit Rack Parts Manual - 33 -
Bumper: Romeo Rim Universal 102" Bracket: Quick Release C- Bracket option Part Numbers: 100521, 100532, 100356, and 100530
ITEM # PART # NAME DESCRIPTION
1 100356 QR PIN PIN, Plated, for QR C-Frame, Spare, Two Needed
2 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
3 100521 C-Bracket, 11.0 X 13.75 R&L
C-Bracket, Two Needed
4 100523 Front piece, for c-bracket slide-in quick
release, Spare
Front piece, Two Needed
5 100534 Cross Bars, QR C-Bracket, 18" Mounting,
Spare
Cross Bars Set, Includes attachment hardware
100532 QR Kit C-Bracket, 11.0 x 13.75 Slide in Quick Release Kit, incl bolt kit
NOTE: Kit P/N 100532 C-Bracket, 11.0 x 13.75 Slide in Quick Release Kit and
100530 Pivot Plate make up one complete bracket assembly.
2012 Transit Rack Parts Manual - 34 -
Bumper: Goshen Sentry Steel Bracket: Class III Trailer Hitch Bracket Option Part Numbers: 100382, 100530
NOTE: Part Numbers 100382, 100171, and 100530 make up one complete bracket assembly. CUSTOMER IS RESPONSIBLE FOR SUPPLY AND INSTALLATION OF CLASS III TRAILER HITCH.
ITEM # PART # NAME DESCRIPTION
1 100382 Goshen Sentry Class lll Hitch
mount
includes class III trailer hitch interface piece, no hardware
2 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
Not Pictured
100171 Class III Trailer Hitch Bolt Kit
includes all hardware required for rack installation
2012 Transit Rack Parts Manual - 35 -
Bumper: Blue Bird Q-Bumper OEM Bracket: Blue Bird Q Stand-Off Bracket Part Numbers: 100361, 100530, 100194
NOTE: Part Numbers 2 x 100361, 1 x 100362, and 1 x 100530 make up one complete bracket assembly.
ITEM # PART # NAME DESCRIPTION
1 100361 Blue Bird Q-Bus Stand-Off Bracket
one stand-off (need 2 to make a pair), does not include hardware
2 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
Not Pictured
100194 Bolt Kit Stand-Off Bracket
includes all hardware required for rack installation
Not Pictured
100363 Blue Bird Q-Bus Stand-Off Bracket
Install Kit
includes template, transfer punch, and two pilot drill bits
2012 Transit Rack Parts Manual - 36 -
Bumper: Ford OEM 2008-2011 Bracket: Ford OEM Integrated Bracket Part Numbers: 100401, 100737, 100738
ITEM # PART # NAME DESCRIPTION
1 100401 Ford Vented Backing Plate
larger plate which fits behind bumper, does not include hardware
2 100737 Ford, ‗01-‗11 E350/450 Vented Mounting Plate
Assy, Black
smaller plate which fits in front of bumper with pivot plate assembly incorporated into it, does not include hardware
3 100738 Bolt Kit – Ford ‘08-‗11 E-450
includes all hardware required for rack installation, struts and 13.5‖ long standoff spacers
Not Pictured
100581 Bolt Kit - Ford E-450 Pre ‗08 Extra
Long Spacers
includes all hardware required for rack installation, struts and 8.5‖ long standoff spacers
Not Pictured
100404 Ford Vented Bracket Bolt Kit
E-350
includes all hardware required for rack installation, struts and 6‖ long standoff spacers
Not Pictured
100558 Bolt Kit - Ford E-550
includes all hardware required for rack installation, struts and 7.5‖ long standoff spacers
2012 Transit Rack Parts Manual - 37 -
Bumper: Chance Trolley Bracket: Chance Trolley Bracket Part Number: 100348, 100230, 100530
ITEM # PART # NAME DESCRIPTION
1 100348 Chance Trolley Mounting Bracket
one side of Chance Trolley bracket, (need 2 to make a pair), does not include hardware
2 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
Not Pictured
100230 Chance Trolley Bracket Bolt Kit
includes all hardware required for rack installation
NOTE: You need 2 x 100348, 1 x 100230, and 1 x 100530 to make up one complete bracket assembly.
2012 Transit Rack Parts Manual - 38 -
Bumper: New Flyer LF Slide-In Bracket: New Flyer LF Stand-Off Bracket Part Numbers: 100374, 100194, 100530
PART # PART # NAME DESCRIPTION
1 100374 New Flyer Low Floor Slide-In
Stand-Off Bracket
one stand-off for New Flyer Low Floor (need 2 to make a pair), does not include hardware
2 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
Not Pictured
100270 Slide-In Stand-Off Installation Kit
includes template, transfer punch, and two pilot drill bits
Not Pictured
100194 Slide-In Stand-Off Bracket Bolt Kit
includes all hardware required for rack installation
NOTE: You need 2 x 100374, 1 x 100194, and 1 x 100530 to make up one complete bracket assembly.
2012 Transit Rack Parts Manual - 39 -
Bumper: New Flyer LF Slide-In Bracket: New Flyer LF C-Bracket Part Numbers: 100531, 100124, 100530
ITEM # PART # NAME DESCRIPTION
1 100531 Slide-In C-Bracket New Flyer Low
Floor
Right and Left same. Need two Brackets.
2 100530 DL2 Pivot Plate Assembly
includes quadrant, support strap and pivot plate
3 100124 Slide-In C-Bracket Bolt Kit
includes all hardware required for rack installation
Not Pictured
100269 Slide-In C-Frame Installation Kit
includes template, transfer punch, and two pilot drill bits
NOTE: You need 2 x 100531, 1 x 100124, and 1 x 100530 to make up one complete bracket assembly.
2012 Transit Rack Parts Manual - 40 -
Bumper: Nova LF Bracket: Nova LF Bracket Part Numbers: 100438, 100442, 100440, 100441 ITEM # PART # NAME DESCRIPTION
1 100773 Nova LF mounting Bracket
one side of Nova LF bracket (need 2 per rack), does not include hardware
2 100440 Nova LF Pivot Plate Assembly
includes quadrant, support strap, pivot plate with 18‖ centers
3 100441 Nova LF Bracket Bolt Kit
includes all hardware necessary to install bracket to bus
NOTE: You need 2 x 100773, 1 x 100440 and 1 x 100441 to make a complete rack assembly.
343
343 1
2
2012 Transit Rack Parts Manual - 41 -
Bumper: Chevy/ GMC 5500/4500 Bracket: Chevy 5500 Bracket Part Numbers: 100615, 100616, 100846, 100839
Note: You need 1 x 100615, 1 x 100616, and 1 x 100846 per rack assembly. (Optional HD Bolt Kit 100839).
ITEM# PART# NAME DESCRIPTION
1 100616 Chevy 5500 Pivot Plate
Includes, Quadrant, Travel Stop and mounting hardware.
2 100615 Chevy 5500 Bracket Includes Right and Left Brackets and bumper mounting bolts.
3 100846 Strut Kit, Chevy 5500 For reinforcement to combat the stiff suspension on 5500.
4 100839 Heavy Duty Pivot Bolt Kit, (installs one rack)
Recommended bolt kit for longer durability with this application.
1
2
3
4
2012 Transit Rack Parts Manual - 42 -
Bumper: 2004 International 3200 - 3400 Bracket: International 3200-3400 Bracket Part Numbers: 100612 and 100530
ITEM# PART# NAME DESCRIPTION
1 100612 International 3200-3400 Bracket
Includes top and bottom brackets and mounting hardware.
2 100530 DL2 Pivot Plate Assembly, Black
Includes quadrant, support strap and pivot plate
Note: You need 1 x 100612 and 1 x 100530 per rack assembly.
2
1
1
2012 Transit Rack Parts Manual - 43 -
Apex 3 Bumper: Chevy 5500 Bracket: Chevy 5500 Bracket Part Numbers: 100615, 100846, 100947, 101011
ITEM PART NUMBER TITLE QTY
1 100615 Chevy 5500 Bracket 1
2 100846 SPARES - Strut Kit, Chevy 5500 1
3 100947 Pivot Plate Assembly, Apex 14, 18 mounting 1
4 101011 Apex Pivot Plate Adapter Plate for Chevy 5500 1
2012 Transit Rack Parts Manual - 44 -
Apex 3 Bumper: Ford E450 2008-present Bracket: Ford Backing Plate Part Numbers: 100401, 100738, 101010
ITEM QTY PART# TITLE
1 1 100401 Ford Backing Plate, Vented, Black
2 1 100738 STRUT, Ford 2010 E450 , Custom Stainless Steel, Long
3 - 100738 Standoff, 13.5, Ford 2010 E Series, Black
4 1 101010 Pivot Plate Assembly, Apex 3, Ford Mounting
2012 Transit Rack Parts Manual - 45 -
Apex 3 Bumper: International, Navistar 3200-3400 Bracket: Navistar Bracket Part Numbers: 100947, 100612, 100812
ITEM QTY PART# TITLE
1 1 100812 Riser / Lowering Bracket Kit
2 1 100947 Pivot Plate Assembly, Apex 14, 18 mounting
3 1 100612 International 3200-3400 Bracket, Formed Swept Steel Bumper
2012 Transit Rack Parts Manual - 46 -
Bike Rack Deployment Kit for DL2’s and DL3’s
ITEM # PART # NAME DESCRIPTION
Not Shown
100462 Complete Deployment Kit for old style quadrant (pre 2002)
Includes complete kit to be field retrofitted. Includes magnetic switch, amber LED light for dash, 9‘ of cable and the appropriate hardware for installation.
1 & 2 Together
100584 Complete Deployment Kit for DL2 and DL3
Includes complete kit to be field retrofitted. Includes magnetic switch, amber LED light for dash, 9‘ of cable and the appropriate hardware for installation.
1 100501 Deployment Kit for Parts on the Bus Rack
Includes necessary parts for installation of deployment kit on bike rack only. Does not include the deployment kit parts for the pivot plate assembly.
2 100502 Deployment Kit for Parts on Pivot Plate Assembly
Includes parts for installation of deployment kit on pivot plate only. Does not include the deployment kit parts for bike rack.
2 (Switch Only)
100885 Magnetic Switch
Includes Weatherpack Connector and fasteners for the magnetic sensor/switch.
Not Shown
100834
Amber LED Indicator Light With Wire Crimps
The light that mounts on the dashboard to alert bus driver of rack being deployed.
2012 Transit Rack Parts Manual - 47 -
Bike Rack Deployment Kit for VeloPorters 2 & 3
ITEM # PART # NAME DESCRIPTION
1 & 2 Together
100720 Complete Deployment Kit for V2 and V3
Includes complete kit to be field retrofitted. Includes magnetic switch, amber LED light for dash, 9‘ of cable and the appropriate hardware for installation.
1 100732 Deployment Kit for Parts on the Bike Rack
Includes necessary parts for installation of deployment kit on bike rack only. Does not include the deployment kit parts for the pivot plate assembly.
2 100502 Deployment Kit for Parts on Pivot Plate Assembly
Includes necessary parts for installation of deployment kit on pivot plate assembly only. Does not include the deployment kit parts for bike rack.
2 (Switch only)
100885 Magnetic Switch
Includes Weatherpack Connector and fasteners for the magnetic sensor/switch.
Not Shown
100834
Amber LED Indicator Light With Wire Crimps
The light that mounts on the dashboard to alert bus driver of rack being deployed.
2012 Transit Rack Parts Manual - 48 -
Bike Rack Deployment Kit for Apex 3
ITEM QTY PART# TITLE
1 1 100945-DPLY Apex 3 Bike Rack, Stainless Steel, Anti-Glare Finish, Deployment Kit
2 1 100947-DPLY Pivot Plate Assembly, Apex 14, 18 mounting, Deployment Kit
- 1 101018 DEPLOYMENT KIT, COMPLETE, APEX
2012 Transit Rack Parts Manual - 49 -
Bike Rack Advertising Frame Kit for DL2 and DL2/NP Racks Figure 7
FIGURE # PART # NAME DESCRIPTION
7 100715 Advertising Panel w/ brkts
Advertising Frame (T-Slot), 13 X 32, NP/DL2
Not Shown
100715-REF
Advertising Panel w/ brkts
Advertising Frame (T-Slot), DL2 & NP, 13" X 32" With
Reflective Tape
Not Shown
100727 Ad Inserts 5 Pack
Advertising Media Panel, 5 Pack (Fits 100715 & 100756)
*A small number of custom racks have 16” arms which won’t work with Ad
Frames.
2012 Transit Rack Parts Manual - 50 -
Bike Rack Advertising Frame Kit for DL3’s and VeloPorter Racks Figure 8
FIGURE #
PART # NAME DESCRIPTION
8 100756 Advertising Panel w/ brkts
Advertising Frame (T-Slot), 13" X 32" Trilogy & VeloPorter
Not Shown
100756-REF
Advertising Panel w/ brkts
Advertising Frame (T-Slot), Trilogy & VeloPorter, 13" X 32" With Reflective Tape
Not Shown
100727 Ad Inserts 5 Pack
Advertising Media Panel, 5 Pack (Fits 100715 & 100756)
*A small number of custom racks have 16” arms which won’t work with Ad
Frames.
2012 Transit Rack Parts Manual - 51 -
Bike Rack Advertising Frame Kit for DL2 and DL2/NP Racks Figure 9
FIGURE # PART # NAME DESCRIPTION
9
100751 Advertising Panel w/ brkts
Advertising Frame (T-Slot), 14 X 44, NP/DL2
Not Shown
100677 Advertisement Panel Tape
Ad Panel Reflective Tape Kit Fits any ad panel
Not Shown
100752 Ad Inserts 20 Pack
Advertising Media Panel, 20 Pack (Fits 100751)
*A small number of custom racks have 16” arms which won’t work with Ad
Frames.
2012 Transit Rack Parts Manual - 52 -
Bike Rack Advertising Frame Kit for VeloPorter 3 Racks Figure 10
FIGURE # PART # NAME DESCRIPTION
10
100807 Advertising Panel w/ brkts
Advertising Frame (T-Slot), 13" X 44" VeloPorter 3
Not Shown 100677 Advertisement Panel Tape
Ad Panel Reflective Tape Kit Fits any ad panel
Not Shown 100727 Ad Inserts 20 Pack
Advertising Media Panel, 20 Pack (Fits 100807)
*A small number of custom racks have 16” arms which won’t work
with Ad Frames.
2012 Transit Rack Parts Manual - 53 -
KWIKSTAND Bike Rack Show Stand Kwikstand Display Unit
ITEM # PART # NAME DESCRIPTION
100282 KWIKSTAND Bike Rack Show
Stand
includes complete stand with mounting hardware as illustrated above
1 100300 Replacement End-plug Set
(8 total)
includes four end-plugs for the stand feet and four end-plugs for the stand legs
2 100301 Replacement Wheel w/mtg
Hdwr
includes one wheel with mounting hardware
3 100302 Replacement Rubber Foot w/mtg Hdwr
includes one rubber foot with mounting hardware
4 100303 Kwikstand Q.R. Pivot Hdwr Set for 1 Bike Rack
quick release pivot hardware for a bike rack--convenient for frequent assembly/disassembly to stand
2012 Transit Rack Parts Manual - 54 -
C-BRACKET USAGE GUIDE The following table provides a cross-reference between new and old C-Bracket Part Numbers. In many cases a Left and a Right C-Bracket has been replaced with one Bracket that will fit on both the left and right hand side. The new Brackets are interchangeable with the older brackets and will fit onto the Bus bumper exactly like the older Bracket. A new bolt kit may be required as listed in the table. The Bicycle Rack will fit on either new or old Brackets.
Old Bracket
P/N
Old Description New Bracket
P/N
New Description Old Bolt Kit
P/N
New Bolt Kit
P/N
100233 LEFT Slide-In C-Bracket - Hex Bolts
100495 C-Bracket 11.0 X 10.75, Black
N/A N/A
100234 RIGHT Slide-In C-Bracket - Hex Bolts
100495 C-Bracket 11.0 X 10.75, Black
N/A N/A
100235 LEFT Slide-In C-Bracket - Countersunk, Black
100495 C-Bracket 11.0 X 10.75, Black
100124 100508
100236 RIGHT Slide-In C-Bracket - Countersunk, Black
100495 C-Bracket 11.0 X 10.75, Black
100124 100508
100237 LEFT 96 Universal C-Bracket - Black
100497 C-Bracket 11.25 X 9.75, w/Tabs, Black
100123 Same
100238 RIGHT 96 Universal C-Bracket - Black
100497 C-Bracket 11.25 X 9.75, w/Tabs, Black
100123 Same
100239 LEFT 102 Universal C-Bracket - Black
100496 C-Bracket 11.25 X 9.75, Black
100123 100489
100240 RIGHT 102 Universal C-Bracket - Black
100496 C-Bracket 11.25 X 9.75, Black
100123 100489
100247 Metro C-Bracket
Same
100292 LEFT Slide-In C-Bracket w/ Bumper, Black
100495 C-Bracket 11.0 X 10.75, Black
100124 100508
100293 RIGHT Slide-In C-Bracket w/Bumper, Black
100495 C-Bracket 11.0 X 10.75, Black
100124 100508
100317 RIGHT Valley Transit C-Bracket
Same 100342 Same
100319 LEFT Valley Transit C-Bracket
Same 100342 Same
100353 LEFT 102 Universal C-Bracket w/ QR Drillings
Same 100123 Same
100354 RIGHT 102 Universal C-Bracket w/ QR Drillings
Same 100123 Same
100358 LEFT 96 Universal C-Bracket - Countersunk, Black
100499 C-Bracket 11.25 X 9.75, w/Tabs & Radius, Black
100360 Same
100359 RIGHT 96 Universal C-Bracket - Countersunk,
100499 C-Bracket 11.25 X 9.75, w/Tabs
100360 Same
2012 Transit Rack Parts Manual - 55 -
Old Bracket
P/N
Old Description New Bracket
P/N
New Description Old Bolt Kit
P/N
New Bolt Kit
P/N
100396 LEFT Slide-In C-Bracket - New Flyer LF, Black, Countersunk
100531 C-Bracket, 11.0 x 13.75, Low Floor,
Black
100124 Same
100397 RIGHT Slide-In C-Bracket - New Flyer LF, Black, Countersunk
100531 C-Bracket, 11.0 x 13.75, Low Floor,
Black
100124 Same
100409 FLXIBLE/UNI Removable C-Bracket (LEFT) Same
100413 Same
100410 FLXIBLE/UNI Removable C-Bracket (RIGHT)
Same 100413 Same
100418 LEFT Universal C-Bracket - Black, Extra Long
100498 C-Bracket 11.25 X 11.75, Black
100123 100489
100419 RIGHT Universal C-Bracket - Black, Extra Long
100498 C-Bracket 11.25 X 11.75, Black
100123 100489
100490 LEFT/RIGHT C-Bracket - ETI Bus, Oversize Holes
Same C-Bracket 11.25 X 9.75, ETI Oversize Holes, Black
100489 Same
100235-WHT
LEFT Slide-In C-Bracket - Countersunk, White
100495-WHT
C-Bracket 11.0 X 10.75, White
100124 100508
100236-WHT
RIGHT Slide-In C-Bracket - Countersunk, White
100495-WHT
C-Bracket 11.0 X 10.75, White
100124 100508
100235-YLW
LEFT Slide-In C-Bracket - Countersunk, Yellow
100495-YLW
C-Bracket 11.0 X 10.75, Yellow
100124 100508
100236-YLW
RIGHT Slide-In C-Bracket - Countersunk, Yellow
100495-YLW
C-Bracket 11.0 X 10.75, Yellow
100124 100508
100237-YLW
LEFT 96 Universal C-Bracket - Yellow
100497-YLW
C-Bracket 11.25 X 9.75, w/Tabs, Yellow
100123 Same
100238-YLW
RIGHT 96 Universal C-Bracket - Yellow
100497-YLW
C-Bracket 11.25 X 9.75, w/Tabs, Yellow
100123 Same
100239-WHT
LEFT 102 Universal C-Bracket - White
100496-WHT
C-Bracket 11.25 X 9.75, White
100123 100489
100240-WHT
RIGHT 102 Universal C-Bracket - White
100496-WHT
C-Bracket 11.25 X 9.75, White
100123 100489
2012 Transit Rack Parts Manual - 56 -
BIKE-RACKS-FOR BUSES STANDARD WARRANTY
Limited Warranty: Sportworks Northwest, Inc. (―Sportworks‖) products (―Product‖) are warranted to the original purchaser to be free from defects in material and workmanship under normal use and regular service and maintenance for a period of one year from the date of shipment and will be replaced or repaired by Sportworks at Sportworks‘ option without charge upon inspection by Sportworks confirming that no warranty exclusion applies. Sportworks will pay or reimburse shipping costs for valid warranty claims. Products repaired or replaced during the warranty period shall be covered by the foregoing warranty for the remainder of the original warranty period or ninety (90) days from the date of repair or shipment, whichever is longer. This is the extent of our liability under this warranty and, upon the expiration of the applicable warranty period, all such liability shall terminate.
THIS IS THE SOLE AND EXCLUSIVE WARRANTY GIVEN BY SPORTWORKS WITH RESPECT TO THE PRODUCT AND IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARISING BY OPERATION OF LAW OR OTHERWISE, INCLUDING WITHOUT LIMITATION, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHETHER OR NOT THE PURPOSE OR USE HAS BEEN DISCLOSED TO SPORTWORKS IN SPECIFICATIONS, DRAWINGS OR OTHERWISE.
Warranty Exclusions: We do not warrant Products against normal wear and tear, unauthorized modifications, alterations or repairs, improper installation or maintenance, accident, misuse, negligence, damage resulting from misuse, improper maintenance or unusual environmental conditions, natural discoloration of materials or components including, but not limited to, color fading and mild surface tarnish or (non-structural) rusting of stainless steel or components, or if the Product is used for a purpose with which it was not recommended or designed for by the manufacturer. Sportworks is not responsible for the cost of any unauthorized inspection, disassembly or repair that is not approved in advance by Sportworks. Except as expressly stated in this warranty, we shall not be liable for direct, indirect, incidental, or other types of damages arising out of, or resulting from the use of the Product.
AUTHORITY OF PARTIES
No soliciting agent, representative or employee of Sportworks shall have the power to waive any of the terms or provisions hereof, to incur any additional obligations, make any additional representations or warranties on behalf of Sportworks, unless the same is evidenced by an agreement in writing signed by the President of Sportworks.
2012 Transit Rack Parts Manual - 57 -
Sportworks NW, Inc. Standard Terms and Conditions of Sale (Transit Racks)
SPORTWORKS NW, Inc. is herein referred to as the Seller and the customer or person or entity purchasing goods and/or services (―Products‖) from Seller is referred to as the ―Buyer.‖ These Terms and Conditions, any price list or schedule, quotation, acknowledgment or invoice from Seller relevant to the sale of the Products and all documents incorporated by specific reference herein or therein, constitute the complete and exclusive statement of the terms of the agreement governing the sale of Products by Seller to Buyer. Seller reserves the right in its sole discretion to refuse orders.
1. Pricing. Due to fluctuating market conditions and costs associated with materials, labor and transportation, Seller will provide pricing during the current calendar year only. Quotes are valid for 90 days from the date of issue. Seller will honor pricing on valid quotes through December 31st of the current calendar year provided the order(s) ship by March 31st of the following year. Orders placed during the current calendar year that have not shipped by March 31st of the following year will be automatically adjusted on April 1st to reflect current pricing. All prices are exclusive of taxes, transportation and insurance, which are to be borne by Buyer.
2. Blanket Purchase Orders. Seller will only accept blanket purchase orders (PO‘s) for the current calendar year. Customers choosing to utilize blanket PO‘s must specify a date range of January 1 to December 31 of the current calendar year, and must include current pricing on each purchase order. Any blanket PO‘s received that do not contain the date range and pricing requirements mentioned above will not be accepted and product will not ship until the PO has been corrected and resubmitted.
3. Taxes. Any current or future tax or governmental charge (or increase in same) affecting Seller‘s costs of production, sale, or delivery or shipment, or which Seller is otherwise required to pay or collect in connection with the sale, purchase, delivery, storage, processing, use or consumption of Products, shall be for Buyer‘s account and shall be added to the price.
4. Terms of Payment. Unless otherwise specified by Seller, terms are net thirty (30) days from date of Seller‘s invoice in U.S. currency. Seller shall have the right, among other remedies, either to terminate this agreement or to suspend further performance under this and/or other agreements with Buyer in the event Buyer fails to make any payment when due, which other agreements Buyer and Seller hereby amend accordingly. Buyer shall be liable for all expenses, including attorneys‘ fees, relating to the collection of past due amounts. If any payment owed to Seller is not paid when due, it shall bear interest, at a rate to be determined by Seller, which shall not exceed the maximum rate permitted by law, from the date on which it is due until paid. Should Buyer‘s financial responsibility become unsatisfactory to Seller, cash payments or security satisfactory to Seller may be required by Seller for future deliveries and for the Products theretofore delivered. If such cash payment or security is not provided, in addition to Seller‘s other rights and remedies, Seller may discontinue deliveries.
5. Shipment and Delivery. Shipments are made F.O.B. Seller‘s shipping point. Risk of loss or damage and responsibility shall pass from Seller to Buyer upon delivery to and receipt by carrier. Any claims for shortages or damages suffered in transit are the responsibility of Buyer and shall be submitted by Buyer directly to the carrier. Shortages or damages must be acknowledged and signed for at the time of delivery. While Seller will use all reasonable commercial efforts to maintain the delivery date(s) acknowledged or quoted by Seller, all shipping dates are approximate and not guaranteed. Seller reserves the right to make partial shipments. Seller, at its option, shall not be bound to tender delivery of any Products for which Buyer has not provided shipping instructions. If the shipment of the Products is postponed or delayed by Buyer for any reason, Buyer agrees to reimburse Seller for any and all storage costs and other additional expenses resulting therefrom. Freight estimates are available upon request. Freight charges may vary between initial estimate and the actual cost incurred at the time of shipment. Seller reserves the right to invoice actual freight charges incurred unless otherwise mutually agreed upon.
6. Lead Time. Stated lead times are expressed in business days and orders will be entered within 48 hours of receipt excluding weekends and holidays. Stated lead times are based on normal production levels. Actual lead times may vary due to quantities ordered, seasonality and higher than normal production levels. Orders with multiple items will be automatically consolidated and shipped based on the longest lead time stated unless otherwise requested.
7. Returns. Returns will only be accepted with prior return authorization. A Return Authorization (RA) number can be requested by contacting Customer Service at (425) 483-7000. Please have the following information available: part number, quantity, customer PO number, manufacturer‘s invoice/order number, and the reason for return. Returned shipments must include all original parts and paperwork. The RA number must appear on the exterior of each individual shipping container. RA numbers expire 45 days from the date of issue. Seller reserves the right to refuse non-warranty returns made more than 6 months past the original date of delivery.
A 15% restocking fee will be applied to all returned products not covered under warranty. Freight charges are the responsibility of the returning party unless Seller determines the Product is covered under warranty. Replacement Products will be invoiced at the time of shipment. Returns will not be allowed for Products that have been altered from their original factory condition.
8. LIMITED WARRANTY. Products are warranted to the original purchaser to be free from defects in material and workmanship under normal use and regular service and maintenance for a period of one year from the date of shipment and will be replaced or repaired by Seller at Seller‘s option without charge upon inspection by Seller confirming that no warranty exclusion applies. Seller will pay or reimburse shipping costs for valid warranty claims. Products repaired or replaced during the warranty period shall be covered by the foregoing warranty for the remainder of the original warranty period or ninety (90) days from the date of repair or shipment, whichever is longer. This is the extent of Seller‘s liability under this warranty and, upon the expiration of the applicable warranty period, all such liability shall terminate.
THIS IS THE SOLE AND EXCLUSIVE WARRANTY GIVEN BY SELLER WITH RESPECT TO THE PRODUCT AND IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARISING BY OPERATION OF LAW OR OTHERWISE, INCLUDING WITHOUT LIMITATION, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHETHER OR NOT THE PURPOSE OR USE HAS BEEN DISCLOSED TO SELLER IN SPECIFICATIONS, DRAWINGS OR OTHERWISE.
2012 Transit Rack Parts Manual - 54-
Warranty Exclusions: Seller does not warrant Products against normal wear and tear, unauthorized modifications, alterations or repairs, improper installation or maintenance, accident, misuse, negligence, damage resulting from misuse, improper maintenance or unusual environmental conditions, natural discoloration of materials or components including, but not limited to, color fading and mild surface tarnish or (non-structural) rusting of stainless steel or if the Product is used for a purpose for which it was not recommended or designed by the manufacturer. Seller is not responsible for the cost of any unauthorized inspection, disassembly or repair that is not approved in advance by Seller. Except as expressly stated in this warranty, Seller shall not be liable for direct, indirect, incidental, or other types of damages arising out of, or resulting from the use of the Product.
Authority of the Parties: No soliciting agent, representative or employee of Seller shall have the power to waive any of the terms or provisions of Paragraph 8, to incur any additional obligations, make any additional representations or warranties on behalf of Seller, unless the same is evidenced by an agreement in writing signed by the President of Sportworks.
9. LIMITATION OF REMEDY AND LIABILITY. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT UNDER THE LIMITED WARRANTY CLAUSE IN SECTION 8.
SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE AND IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL SELLER‘S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE PAID BY BUYER FOR THE SPECIFIC PRODUCTS PROVIDED BY SELLER GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL SELLER‘S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. The term ―consequential damages‖ shall include, but not be limited to, loss of anticipated profits, business interruption, loss of use or revenue, cost of capital or loss or damage to property or equipment.
It is expressly understood that any technical advice furnished by Seller with respect to the use of the Products is given without charge, and Seller assumes no obligation or liability for the advice given, or results obtained, all such advice being given and accepted at Buyer‘s risk.
10. Excuse of Performance. Seller shall not be liable for delays in performance or for non-performance due to acts of God, war, riot, fire labor trouble, unavailability of materials or components, explosion, accident, compliance with governmental requests, laws, regulations, orders or action or other unforeseen circumstances or causes beyond Seller‘s reasonable control.
11. Cancellation/Rescheduling. Buyer may cancel/reschedule orders only upon reasonable advance written notice—in no event less than ten business days before the scheduled ship date—and upon payment to Seller of Seller‘s cancellation/rescheduling charges, including but not limited to, all costs and expenses incurred and to cover commitments made by the Seller and a reasonable profit thereon. Seller‘s determination of such charges shall be conclusive.
12. Assignment. Buyer shall not assign its rights or delegate its duties hereunder or any interest herein without the prior written consent of Seller, and any such assignment, without such consent, shall be void.
13. Drawings. Unless otherwise agreed to in writing, Seller‘s prints and drawings (including without limitation, the underlying technology) furnished by Seller to Buyer in connection with this agreement are the property of Seller and Seller retains all rights, including without limitation, exclusive rights of use, licensing and sale. Possession of such prints or drawings does not convey to Buyer any rights or license, and Buyer shall return all copies (in whatever medium) of such prints or drawings to Seller immediately upon request.
14. General Provisions. These terms and conditions supersede all other communications, negotiations and prior oral or written statements regarding the subject matter of these terms and conditions. No change, modification, rescission, discharge, abandonment, or waiver of these terms and conditions shall be binding upon the Seller unless made in writing and signed on its behalf by a duly authorized representative of Seller. No conditions, usage of trade, course of dealing or performance, understanding or agreement purporting to modify, vary, explain, or supplement these terms and conditions shall be binding unless hereafter made in writing and signed by the party to be bound. No waiver by either party with respect to any breach or default or of any right or remedy, and no course of dealing, shall be deemed to constitute a continuing waiver of any other breach or default or of any other right or remedy, unless such waiver be expressed in writing and signed by the party to be bound. All typographical or clerical errors made by Seller in any quotation, acknowledgment or other documentation are subject to correction. The interpretation of this agreement and of the rights and obligations of the parties under this agreement, and all questions concerning the validity of this agreement, shall be governed by the laws of the State of Washington. Any suit, action or proceeding brought by either party to enforce any term or provision of this agreement, or to determine the validity of this agreement, or concerning this agreement or the subject hereof in any manner, shall be commenced and maintained solely in state or federal courts having jurisdiction at the Seller‘s address set forth on the face hereof. The Convention for the International Sales of Goods shall not apply to this agreement.
2012 Transit Rack Parts Manual - 54-
Sportworks Northwest, Inc.
15540 Woodinville-Redmond Rd NE
Suite A-200
Woodinville, WA 98072
Phone: 425-483-7000 / Fax: 425-488-9001
www.sportworks.com