22/27/32/38/48 kw - electric generators direct€¦ · stroke (in/mm) 4.17/105.9 compression ratio...

11
• Two Line LCD Multilingual Digital Sync 1.0™ Controller (English/Spanish/French/Portuguese) with external viewing window for easy indication of generator status and breaker position. • Precision Power™ Electrical Technology • Isochronous Electronic Governor • Sound Attenuated Aluminum Enclosure • Closed Coolant Recovery System • Smart Battery Charger • Flexible Fuel Line Connector • Mobile Link™ Monitoring System (US only) • UV/Ozone Resistant Hoses • ±1% Voltage Regulation • Natural Gas or LP Gas Operation • 5 Year Limited Warranty • UL 2200 Listed STANDBY GENERATOR 22/27/32/38/48 kW LIQUID-COOLED GENERATOR SET Standby Power Rating Model HG022 (Aluminum - Dark Gray)- 22 kW 60 Hz Model HG027 (Aluminum - Dark Gray)- 27 kW 60 Hz Model HG032 (Aluminum - Dark Gray)- 32 kW 60 Hz Model HG038 (Aluminum - Dark Gray)- 38 kW 60 Hz Model HG048 (Aluminum - Dark Gray)- 48 kW 60 Hz FEATURES INCLUDES ¡ INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of our success in “IMPROVING POWER BY DESIGN.” But it doesn’t stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose Honeywell generators with the confidence that these systems will provide superior performance. ¡ TEST CRITERIA w PROTOTYPE TESTED w SYSTEM TORSIONAL TESTED w NEMA MG1-22 EVALUATION w MOTOR STARTING ABILITY ¡ SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION This state-of-the-art power maximizing regulation system is standard on all Honeywell models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque-matching the surge loads to the engine. Digital voltage regulation at ±1%. ¡ SINGLE SOURCE SERVICE RESPONSE from our extensive dealer network provides parts and service know- how for the entire unit, from the engine to the smallest electronic component. ¡ Honeywell TRANSFER SWITCHES The Honeywell generator line includes its own transfer systems and controls for total system compatibility. Meets EPA Emission Regulations 22 & 27 kW are CA/MA emissions compliant 48 kW meets CA/MA emissions requirements with optional catalyst 32 & 38 kW not for sale in CA/MA *Built in the USA using domestic and foreign parts

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  • • Two Line LCD Multilingual Digital Sync 1.0™ Controller (English/Spanish/French/Portuguese) with external viewing window for easy indication of generator status and breaker position.

    • Precision Power™ Electrical Technology

    • Isochronous Electronic Governor

    • Sound Attenuated Aluminum Enclosure

    • Closed Coolant Recovery System

    • Smart Battery Charger

    • Flexible Fuel Line Connector

    • Mobile Link™ Monitoring System (US only)

    • UV/Ozone Resistant Hoses

    • ±1% Voltage Regulation

    • Natural Gas or LP Gas Operation

    • 5 Year Limited Warranty

    • UL 2200 Listed

    STANDBY GENERATOR

    22/27/32/38/48 kWLIQUID-COOLED GENERATOR SET

    Standby Power Rating

    Model HG022 (Aluminum - Dark Gray)- 22 kW 60 HzModel HG027 (Aluminum - Dark Gray)- 27 kW 60 HzModel HG032 (Aluminum - Dark Gray)- 32 kW 60 HzModel HG038 (Aluminum - Dark Gray)- 38 kW 60 HzModel HG048 (Aluminum - Dark Gray)- 48 kW 60 Hz

    FEATURES

    INCLUDES

    ¡ INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of our success in “IMPROVING POWER BY DESIGN.” But it doesn’t stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose Honeywell generators with the confidence that these systems will provide superior performance.

    ¡ TEST CRITERIA w PROTOTYPE TESTED w SYSTEM TORSIONAL TESTED w NEMA MG1-22 EVALUATION w MOTOR STARTING ABILITY

    ¡ SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION This state-of-the-art power maximizing regulation system is standard on all Honeywell models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque-matching the surge loads to the engine. Digital voltage regulation at ±1%.

    ¡ SINGLE SOURCE SERVICE RESPONSE from our extensive dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component.

    ¡ Honeywell TRANSFER SWITCHES The Honeywell generator line includes its own transfer systems and controls for total system compatibility.

    Meets EPA Emission Regulations22 & 27 kW are CA/MA emissions compliant

    48 kW meets CA/MA emissions requirements with optional catalyst32 & 38 kW not for sale in CA/MA

    *Built in the USA using domestic and foreign parts

  • 2 www.honeywellgenerators .com

    GENERATOR SPECIFICATIONSType Synchronous

    Rotor Insulation ClassH (22 & 27 kW) or

    F (32, 38 & 48 kW)

    Stator Insulation Class H

    Telephone Interference Factor (TIF)

  • GENERATOR OUTPUT VOLTAGE/kW - 60 HzkW LPG Amp LPG kW Nat. Gas Amp Nat. Gas CB Size (Both)

    HG022

    120/240 V, 1Ø, 1.0 pf 22 92 22 92 100

    120/208 V, 3Ø, 0.8 pf 22 76 22 76 80

    120/240 V, 3Ø, 0.8 pf 22 66 22 66 80

    HG027

    120/240 V, 1Ø, 1.0 pf 27 113 25 104 125

    120/208 V, 3Ø, 0.8 pf 27 94 25 87 100

    120/240 V, 3Ø, 0.8 pf 27 81 25 75 90

    HG032

    120/240 V, 1Ø, 1.0 pf 32 133 32 133 150

    120/208 V, 3Ø, 0.8 pf 32 111 32 111 125

    120/240 V, 3Ø, 0.8 pf 32 96 32 96 100

    277/480 V, 3Ø, 0.8 pf 32 48 32 48 60

    HG038

    120/240 V, 1Ø, 1.0 pf 38 158 38 158 175

    120/208 V, 3Ø, 0.8 pf 38 132 38 132 150

    120/240 V, 3Ø, 0.8 pf 38 114 38 114 125

    277/480 V, 3Ø, 0.8 pf 38 57 38 57 60

    HG048

    120/240 V, 1Ø, 1.0 pf 48 200 48 200 200

    120/208 V, 3Ø, 0.8 pf 48 167 48 167 175

    120/240 V, 3Ø, 0.8 pf 48 144 48 144 150

    277/480 V, 3Ø, 0.8 pf 48 72 48 72 80

    22 • 27 • 32 • 38 • 48 kW Operating Data

    3

    SURGE CAPACITY IN AMPSVoltage Dip @ < .4 pf

    15% 30%

    HG022

    120/240 V, 1Ø 55 135

    120/208 V, 3Ø 40 92

    120/240 V, 3Ø 35 80

    HG027

    120/240 V, 1Ø 62 170

    120/208 V, 3Ø 70 120

    120/240 V, 3Ø 61 103

    HG032

    120/240 V, 1Ø 75 180

    120/208 V, 3Ø 87 210

    120/240 V, 3Ø 75 182

    277/480 V, 3Ø 36 87

    HG038

    120/240 V, 1Ø 75 180

    120/208 V, 3Ø 87 210

    120/240 V, 3Ø 75 182

    277/480 V, 3Ø 36 87

    HG048

    120/240 V, 1Ø 85 195

    120/208 V, 3Ø 90 218

    120/240 V, 3Ø 78 189

    277/480 V, 3Ø 36 87

    ENGINE FUEL CONSUMPTIONNatural Gas Propane

    (ft³/hr) (m³ /hr) (gal/hr) (l/hr) (ft³/hr)

    HG022

    Exercise cycle 42 1.2 0.44 1.7 16

    25% of rated load 100 2.8 1.1 4.2 40

    50% of rated load 190 5.4 2.1 7.8 75

    75% of rated load 255 7.2 2.8 10.5 101

    100% of rated load 316 9 3.4 13 125

    HG027

    Exercise cycle 42 1.2 0.44 1.7 16

    25% of rated load 108 3.1 1.2 4.5 43

    50% of rated load 197 5.6 2.1 8.1 78

    75% of rated load 287 8.2 3.1 11.8 114

    100% of rated load 359 10.2 3.9 14.8 143

    HG032

    Exercise cycle 79 2.2 0.8 3.2 30

    25% of rated load 144 4.1 1.7 6.3 60

    50% of rated load 226 6.4 2.7 10.3 97

    75% of rated load 298 6.4 3.7 13.9 132

    100% of rated load 375 10.6 4.6 17.5 166

    HG038

    Exercise cycle 83 2.3 0.9 3.2 31

    25% of rated load 162 4.6 1.7 6.6 62

    50% of rated load 255 7.2 2.9 10.8 103

    75% of rated load 345 9.8 4 15 142

    100% of rated load 437 12.4 5.2 19 185

    HG048

    Exercise cycle 95 2.7 1 3.9 38

    25% of rated load 204 5.8 2.16 8.5 82

    50% of rated load 392 11.1 4.14 15.7 151

    75% of rated load 547 15.5 5.8 22.8 220

    100% of rated load 756 21.5 7.96 31.3 302STANDBY RATING: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO-3046-1. Design and specifications are subject to change without notice.

    Note: Fuel pipe must be sized for full load.

    For Btu content, multiply ft³/hr x 2520 (LP) or ft³/hr x 1000 (NG)

    For megajoule content, multiply m³/hr x 93.15 (LP) or m³/hr x 37.26 (NG)

    Refer to "Emissions Data Sheets" for maximum fuel flow for EPA and SCAQMD permitting purposes.

  • 4 www.honeywellgenerators .com

    POWER ADJUSTMENT FOR AMBIENT CONDITIONS

    Temperature Deration ...........................................................................................................3% for every 10 °C above 25 °C or 1.65% for every 10 °F above 77 °FAltitude Deration (22, 27 & 48 kW) .....................................................................................1% for every 100 m above 183 m or 3% for every 1000 ft above 600 ftAltitude Deration (32 & 38 kW) ....................................................................................... 1% for every 100 m above 915 m or 3% for every 1000 ft above 3000 ft

    CONTROLLER FEATURES

    2-Line Plain Text LCD Display .........................................................................................................................................Simple user interface for ease of operationMode Switch: Auto ..............................................................................................................................................Automatic Start on Utility failure. 7 day exerciser

    Off ...........................................................................................................................Stops unit. Power is removed. Control and charger still operate. Manual ......................................................................................... Start with starter control, unit stays on. If utility fails, transfer to load takes place.

    Programmable start delay between 10-30 seconds ............................................................................................................................................................ StandardEngine Start Sequence ..................................................................................................................... Cyclic cranking: 16 sec on, 7 rest (90 sec maximum duration)Engine Warm-up ..................................................................................................................................................................................................................... 5 secEngine Cool-Down ..................................................................................................................................................................................................................1 minStarter Lock-out ................................................................................................................................Starter cannot re-engage until 5 sec after engine has stopped.Smart Battery Charger ........................................................................................................................................................................................................ StandardAutomatic Voltage Regulation with Over and Under Voltage Protection ................................................................................................................................ StandardAutomatic Low Oil Pressure Shutdown ............................................................................................................................................................................... StandardOverspeed Shutdown .............................................................................................................................................................................................. Standard, 72 HzHigh Temperature Shutdown ............................................................................................................................................................................................... StandardOvercrank Protection .......................................................................................................................................................................................................... StandardSafety Fused ...................................................................................................................................................................................................................... StandardFailure to Transfer Protection .............................................................................................................................................................................................. StandardLow Battery Protection ........................................................................................................................................................................................................ Standard50 Event Run Log ............................................................................................................................................................................................................... StandardFuture Set Capable Exerciser .............................................................................................................................................................................................. StandardIncorrect Wiring Protection ................................................................................................................................................................................................. StandardInternal Fault Protection ..................................................................................................................................................................................................... StandardCommon External Fault Capability ...................................................................................................................................................................................... StandardGovernor Failure Protection ................................................................................................................................................................................................ Standard

    22 • 27 • 32 • 38 • 48 kW Operating Data

    ENGINE COOLING

    22 kW 27 kW 32 & 38 kW 48 kW

    Air flow (inlet air including alternator and combustion air in cfm/cmm) 2400/68 2400/68 2200/62.3 4350/123.2

    System coolant capacity (gal/liters) 2.5/9.5 2.5/9.5 2.5/9.5 3/11.4

    Heat rejection to coolant (BTU per hr/MJ per hr) 99,000/104.5 105,000/110.8 145,000/153 186,000/196.2

    Maximum operation air temperature on radiator (°C/°F) 60/150

    Maximum ambient temperature (°C/°F) 50/140

    COMBUSTION REQUIREMENTS

    Flow at rated power (cfm/cmm) 68/1.9 68/1.9 106/3 163/4.6

    SOUND EMISSIONS

    Sound output in dB(A) at 23 ft (7 m) with generator in exercise mode* 61 61 58 63

    Sound output in dB(A) at 23 ft (7 m) with generator operating at normal load* 70 70 64 68

    *Sound levels are taken from the front of the generator. Sound levels taken from other sides of the generator may be higher depending on installation parameters.

    EXHAUST

    Exhaust flow at rated output (cfm/cmm) 165/4.7 180/5.1 300/8.5 414/11.7

    Exhaust temperature at muffler outlet (°C/°F) 482/900 538/1000 579/1075 552/1025

    ENGINE PARAMETERS

    Rated Synchronous rpm 1800

  • 5

    Model # Product Description

    005630-1 - 22, 27, 32 & 38 kW

    005632-1 - 48 kWCold Weather Kit

    If the temperature regularly falls below 32 °F (0 °C), install a cold weather kit to maintain optimal battery temperature. Kit consists of battery warmer with thermostat built into the wrap.

    005616-0 - 22, 27, 32 & 38 kW

    007088-0 - 48 kWExtreme Cold Weather Kit

    Recommended where the temperature regularly falls below 32 °F (0 °C) for extended periods of time. For liquid cooled units only.

    005651-0 Base Plug Kit Add base plugs to the base of the generator to keep out debris.

    006160-0 Paint KitIf the generator enclosure is scratched or damaged, it is important to touch-up the paint to protect from future corrosion. The paint kit includes the necessary paint to properly maintain or touch-up a generator enclosure.

    005656-0 - 22 & 27 kW

    005984-0 - 32 & 38 kW

    006205-0 - 48 kW

    Scheduled Maintenance Kit

    The Liquid-Cooled Scheduled Maintenance Kits offer all the hardware necessary to perform complete maintenance on Generac liquid-cooled generators.

    006664-0Local Wireless Monitor

    Completely wireless and battery powered, Generac's wireless remote monitor provides you with instant status information without ever leaving the house.

    006665-0Wireless Remote Extension Harness

    Recommended for use with the Wireless Remote on units up to 60 kW, required for use on units 70 kW or greater.

    006874-0Smart Management Module (50 Amps)

    Smart Management Modules are used in conjunction with the Automatic Transfer Switch to increase its power management capabilities. It provides additional power management flexibility not found in any other power management system.

    006510-0 E-StopE-stop allows for immediate fuel shutoff and generator shutdown in the event of an emergency.

    22 • 27 • 32 • 38 • 48 kW Available Accessories

  • 6 www.honeywellgenerators .com

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  • 7

    22 & 27 kW Installation Layout

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  • 8 www.honeywellgenerators .com

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  • 9

    32 & 38 kW Installation Layout

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    Drawing #0K9268-A (2 of 2)

  • 48 kW Installation Layout

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    Drawing #0K9243-A (1 of 2)

  • Generac Power Systems, Inc.S45 W29290 Hwy. 59

    Waukesha, WI 53187

    Tel: 1-855-GEN-INFO

    honeywellgenerators.com

    0L0039HWL-D December 2015 © Generac Power Systems, Inc. All rights reserved. Specifications subject to change without notice.

    The Honeywell Trademark is used under license from Honeywell International Inc.

    Honeywell International Inc. makes no representation or warranties with respect to this product.

    This product is manufactured by Generac Power Systems, Inc.

    48 kW Installation Layout

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    ER Drawing #0K9243-A (2 of 2)